Trotec SpeedMarker 1600 User manual

SpeedMarker 1600
Operating manual
8059
OM 8059 _1.7_EN (10/2022)
ENGLISH (Translation)


Trotec Laser GmbH
[phone]
[e-mail]
Trotec Laser Pty Ltd
[phone]
[e-mail]
Trotec Laser België
Trotec Laser Belgique
[phone]
[e-mail]
Trotec Laser Canada
[phone]
[e-mail]
Trotec Laser AG
[phone]
[e-mail]
[e-mail]
Trotec Laser GmbH
[phone]
[e-mail]
Trotec Laser Deutschland GmbH
[phone]
[e-mail]
Trotec Laser España
[phone]
[e-mail]
Trotec Laser France SAS
[phone]
[e-mail]
Trotec Laser UK
[phone]
[e-mail]
Trotec Laser Srl
[phone]
[e-mail]
Trotec Laser Japan Corporation
Tokyo: [phone]
Osaka: [phone]
[e-mail]
High Speed Laser Systems S. de
R.L. de C.V.
[phone]
[e-mail]
Trotec Laser B.V.
[phone]
[e-mail]
Trodat Polska Sp. z o.o.
[phone]
ser[email protected]
Trotec Laser Inc.
[phone], Option 2
[e-mail]
Rubber Stamp & Engraving
[phone]
[email protected].za
Trotec Laser (XIAMEN) CO., LTD.
#5 GuAn Road South, MaXiang
Town
XiangAn District, XiaMen, China
2


Trotec Laser GmbH
Freilingerstraße 99
4614 Marchtrenk, Austria
General contact to Technical Support:
Tel.: [phone]
E-mail: [e-mail]
WWW.TROTECLASER.COM
3


Technical Changes Technical specifications are subject to change without notice.
Trotec Laser GmbH reserves the right to improve or modify any of the products without prior
notice.
© Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The
entire documentation is given to the user for personal use only. Reproduction, translation or any
distribution to third parties is not permitted without the prior consent of Trotec Laser GmbH. Any
breach of law will be prosecuted.
4

Content
Content
1 Introduction................................................................................................................... 8
2 General Information....................................................................................................... 9
2.1 Information about this manual.................................................................................................................................9
2.1.1 Information about this manual..............................................................................................................................9
2.1.2 Storage of the manual............................................................................................................................................. 9
2.1.3 General instructions for using the manual..........................................................................................................9
2.2 Explanation of symbols.............................................................................................................................................10
2.3 Liability and warranty................................................................................................................................................10
2.4 Scope of delivery (standard configuration).......................................................................................................... 11
2.5 Type plate.....................................................................................................................................................................12
3 Safety........................................................................................................................... 13
3.1 General safety notes.................................................................................................................................................. 13
3.1.1 Intended use............................................................................................................................................................ 14
3.1.2 Improper use............................................................................................................................................................14
3.1.3 Residual risk............................................................................................................................................................. 14
3.1.4 Machine modification............................................................................................................................................ 14
3.1.5 Operating modes.................................................................................................................................................... 15
3.1.6 Applicable safety regulations............................................................................................................................... 15
3.2 Laser safety.................................................................................................................................................................. 16
3.2.1 Laser classification..................................................................................................................................................16
3.3 Areas of responsibility............................................................................................................................................... 17
3.3.1 Responsibilities of the operator...........................................................................................................................17
3.3.2 Responsibilities of the operating personnel..................................................................................................... 18
3.4 Requirements for operating an service personnel..............................................................................................18
3.5 Machine identification (warning and safety stickers)......................................................................................... 18
3.6 Secondary (indirect) hazards...................................................................................................................................21
3.6.1 Fire hazard................................................................................................................................................................21
3.6.2 Gases, fumes and dust.......................................................................................................................................... 21
3.7 In case of emergency.................................................................................................................................................22
4 Technical Data.............................................................................................................. 23
4.1 Electrical requirements of the machine................................................................................................................ 23
4.2 Exhaust system requirements..................................................................................................................................23
4.3 Connecting a cooling unit........................................................................................................................................25
5 Machine overview.........................................................................................................26
5.1 General overview........................................................................................................................................................26
5.2 Machining area............................................................................................................................................................27
5

Content
5.3 Control elements........................................................................................................................................................29
5.3.1 System control.........................................................................................................................................................29
5.3.2 Laser rack..................................................................................................................................................................30
5.3.3 Industrial PC.............................................................................................................................................................31
5.4 Safety devices..............................................................................................................................................................31
6 Before commissioning.................................................................................................. 34
6.1 Unloading, inspection and reporting faults..........................................................................................................34
7 Transport and Storage.................................................................................................. 35
7.1 Transport conditions................................................................................................................................................. 35
7.2 Storage conditions..................................................................................................................................................... 36
7.3 Place of storage.......................................................................................................................................................... 36
7.4 Transport inspection and reporting of defects.................................................................................................... 36
8 Setup and installation.................................................................................................. 37
8.1 For your safety............................................................................................................................................................ 37
8.2 Temperature and humidity...................................................................................................................................... 37
8.3 Installation location................................................................................................................................................... 37
8.4 Electrical installation................................................................................................................................................. 38
8.4.1 Overview laser rack interface (back side).......................................................................................................... 38
8.4.2 Overview PC interface (back side).......................................................................................................................42
8.4.3 Mains connection....................................................................................................................................................42
9 Operation..................................................................................................................... 44
9.1 Installation inspection...............................................................................................................................................44
9.2 Marking soware........................................................................................................................................................ 44
9.3 Control elements........................................................................................................................................................45
9.4 Manual operation....................................................................................................................................................... 47
9.5 Emission indicator......................................................................................................................................................47
9.6 Focusing........................................................................................................................................................................48
9.7 Options..........................................................................................................................................................................49
9.7.1 SpeedMarker "DS" Dynamic Shiing.................................................................................................................. 49
9.7.2 3D-Projection/Virtual Rotary.................................................................................................................................50
9.7.3 SpeedMark Vision - Smart Adjust........................................................................................................................ 50
10 Maintenance................................................................................................................. 51
10.1 Safety notes................................................................................................................................................................. 51
10.2 Changing of the laser source filter mat................................................................................................................. 51
10.3 Cleaning the optics.................................................................................................................................................... 52
11 Troubleshooting........................................................................................................... 53
11.1 Error, cause and remedy...........................................................................................................................................53
11.2 Possible error messages........................................................................................................................................... 54
6

Content
12 Contact details..............................................................................................................56
13 Disassembly..................................................................................................................57
14 Disposal........................................................................................................................58
15 Appendix...................................................................................................................... 59
15.1 CE_8059_SpeedMarker_1600_D............................................................................................................................. 60
15.2 Datasheet 8059 SpeedMarker 1600........................................................................................................................ 61
15.3 Datasheet Smart Adjust............................................................................................................................................ 67
7

Introduction
1 Introduction
The SpeedMarker 1600 fiber is a second generation of a high quality marking laser. The Yb fiber laser source means the
system has an extremely long life cycle and minimal maintenance costs. This system is maintenance free apart from the
filter pad and processing lens.
The combination of a high quality galvanometer scanner and a fiber laser produce highly precise marking results in
short marking times.
This, together with the marking soware and the available interfaces, provides a flexible and productive marking
solution of the highest quality standards.
The operator of the laser marking system is obliged to observe the "Applicable safety regulations" as described in the
chapter "Safety".
8

General Information
2 General Information
2.1 Information about this manual
2.1.1 Information about this manual
Before beginning any work on the machine, read this manual completely and carefully.
Keep the manual for further consultation close to the machine.
This manual describes how to operate the machine properly and safely. Be sure to follow the safety instructions given
here, as well as any local accident prevention regulations and general safety regulations applicable to the field of
usage. Before beginning any work on the machine, ensure that the manual, in particular the chapter entitled "Safety
Information" and the respective safety guidelines, has been read in its entirety and fully understood.
Information
Supplementary documentation can be found on the supplied storage medium. You can also request this
from the manufacturer.
2.1.2 Storage of the manual
These manual is an integral part of the machine and must therefore be kept in its immediate vicinity and be accessible
at all times.
2.1.3 General instructions for using the manual
The operating manual describes how to handle the device correctly and safely and guides you through the necessary
steps for initial use. The operating manual also contains important information regarding system maintenance.
Warning
This operating manual must be read and followed carefully before commissioning and operating the
device. Failing the observe individual points listed in this operating manual may result in personal injury
and/or material damage to property!
This system may only be operated using devices and spare parts included in the scope of supply or the replacement or
list of spare parts.
Ancillary devices must be calibrated to meet the safety and operational requirements of the base machine (please
contact your dealer or the manufacturer with any queries).
9

General Information
2.2 Explanation of symbols
Important technical safety notes and instructions in this manual are indicated by symbols. It is important to observe
and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and material damage to
property by acting with extreme caution.
Danger
This symbol indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Warning
This symbol indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Warning Dangerous electrical voltage
This symbol warns of potentially dangerous situations related to the electric voltage. Failure to observe
the safety instructions leads to risk of serious injury or death. Particular care should be taken during
maintenance and repair work.
Warning Laser
This symbol warns of potentially dangerous situations related to the laser beam. Failure to observe the
safety instructions leads to risk of serious injury.
Caution
This symbol indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury.
Notice
This symbol indicates potential risks of damage to the supported product (or to property).
In addition, non-observance may result in damage, malfunction or failure of the machine.
Information
This symbol indicates tips and information which must be observed for efficient and trouble-free handling
of the product.
Disposal
This symbol indicates notes regarding the professional disposal of the product or accessories.
2.3 Liability and warranty
Warranty periods specified in the manufacturers "warranty terms and conditions" shall be binding for the buyer. If no
warranty periods are specified, the general terms and conditions of sale, delivery and payment apply.
10

General Information
All information, illustrations, tables, specifications and diagrams contained in this operating manual have been carefully
compiled according to the current state of technology. No liability is accepted with regard to errors, missing information
and any resulting damage or consequential loss.
Strict compliance with the safety procedures described in this operating manual and extreme caution when using
the equipment are essential for avoiding and reducing the possibility of personal injury or damage to the equipment.
The manufacturer shall not be liable for any damage and or faults resulting from nonobservance of instructions in this
manual.
Nonobservance of the operation, maintenance and service instructions described within this manual absolves Trotec
Laser GmbH from any liability in case of a defect.
Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-original parts
and accessories.
Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property damage, of an indirect
or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of commercial
information resulting from use of the equipment described in this manual.
It is strictly prohibited to make any alterations, to prepare translations, decompile, disassemble, reverse engineer or
copy the soware.
Trotec Laser GmbH reserves the right to update any of the information, illustrations, tables, specifications and diagrams
contained in this operating manual with regard to technical developments at any time without notice.
2.4 Scope of delivery (standard configuration)
–SpeedMarker 1600
–Soware and manuals on storage medium
–Lens cleaning tissues
–Allen key set
–Key for Rack
–Key for PC
–Key for Workstation
–PC Recovery Stick
–Exhaust connection cable (optional)
–Accessories SpeedMark Vision (optional)
–Power Cord
–Monitor, keyboard, mouse
Notice
The system should be returned and transported in the original packaging.
11

General Information
2.5 Type plate
The type plate contains information regarding the serial number, manufacturer, date of manufacture, connection values
and consumption data.
The type plate is located on the reverse side of the laser machine.
Enter the serial number, model and year of construction of the machine here.
This data is important should the unit experience a fault and for ordering replacement parts.
Serial number:
Model:
Year of manufacture:
12

Safety
3 Safety
TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS.
The machine is built at the time of it's development and production according to applicable, established technical rules
and is considered to be safe to operate.
Dangers can be caused by the machine if the machine:
•is operated by unqualified personnel,
•the personnel have not been trained,
•the machine is used improperly or not as intended,
•or if the machine is used for other intended purposes.
This chapter provides an overview of all important safety aspects that are necessary for optimum protection of persons
and safe and trouble-free operation of the machine. Other chapters of this manual contain specific safety notes for the
avoidance and prevention of hazards.
3.1 General safety notes
GENERAL SAFETY NOTES:
•Only trained persons may perform activities on the machine.
•Safety devices, protective devices and machine parts must be present and must not be bridged. Faultless and
intended function must be ensured.
•Work and control of the machine only by persons with sufficient knowledge of the function of the machine (applies
especially to service operation).
•Never leave the machine unattended during operation. When the machine is not in use, turn off the main switch.
•Replace detached or damaged machine signage immediately.
•In the event of an unmanageable malfunction, switch off the machine and contact technical support in order not to
damage the machine.
•The use of inferior spare parts or third-party components impairs the safety of the machine and renders the
declaration of conformity (CE) supplied invalid.
•Protective equipment:
Wear suitable work clothing and protective goggles matched to the laser (laser class 4).
•Exhaust system:
Use suitable extraction equipment, as gases, fumes and other partially toxic by-products may be generated.
•Materials:
Select suitable parameters for the corresponding material. Safely extract dusts so that no detectable residues or
residues can collect in the work area.
13

Safety
3.1.1 Intended use
The SpeedMarker 1600 is a Class 2 laser marker as per DIN EN 60825-1 "Safety of laser products". It is intended for
integration in systems and lines.
The product is intended exclusively for laser marking using the supplied marking soware.
The following points should also be observed as part of the intended use:
Notice
–Only mark approved materials using suitable parameters.
–Perform maintenance and service according to the specifications in this operating manual.
–Use a suitable extraction system to remove fumes, dust or other reaction products.
–The machine may only be operated by suitably trained individuals.
–Observe effective safety regulations and the procedures described in this operating manual.
If the intention is to use the system for other applications, Trotec Laser GmbH should be informed in advance.
3.1.2 Improper use
Use of the machine for any purposes other than those intended or described in the present manual is regarded as
improper and therefore prohibited. Trotec Laser GmbH will not accept any liability for damage caused by improper use.
The operator is solely liable for all damages caused by improper use.
Non-observance of the operation, maintenance and service instructions described within this manual absolves Trotec
from any liability in case of a defect.
3.1.3 Residual risk
Even if all safety regulations are observed, a residual risk remains when operating the machine.
3.1.4 Machine modification
It is strictly prohibited to alter, refit or modify the machine in any way without the express consent of the manufacturer.
Likewise, it is strictly prohibited to remove, bridge or bypass any safety devices. Operating conditions and connection
and setup values stated in the data sheet must be complied with at all times.
Operation of the system is permitted only with original parts and accessories by the manufacturer. Use of third-party
parts affects machine safety.
14

Safety
3.1.5 Operating modes
NORMAL OPERATION
For normal operation the following conditions must be met:
•Intended use of the machine (see chapter "Intended use").
•Operation of the machine only by trained personnel.
•Full functional and mounted safety devices.
•Machine must be in technically flawless condition.
•Processing of permissible materials according to the material list.
•Maintenance and service are not included.
Notice
During normal operation it is not necessary to wear safety glasses.
SERVICE OPERATION
Service activities may be carried out only by authorized, trained service technicians. If side panels as well as covers get
removed and safety devices get bypassed, it can lead to direct and indirect scattered radiation. The service operation is
therefore declared as laser class 4 (US: class IV) and proper precautions need to be taken (see "Laser classification").
3.1.6 Applicable safety regulations
The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems:
GUIDELINES/REGULATIONS
2006/42/EC EC Machinery Directive
2014/30/EU EMC Guideline
APPLIED HARMONIZED STANDARDS
EN ISO 12100:2011-03 Safety of machinery - General principles for design - Risk assessment and risk
reduction.
IEC 60825-1:2014,
EN 60825-4:2011
Safety of laser products - Part 1: Equipment classification and requirements.
IEC 60204-1:2005 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements.
ISO/DIS 11553-1:2009-03 Safety of machinery - Laser processing machines - Part 1: General safety
requirements.
IEC 61000-6-4:2007-02 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission
standard for industrial environments.
ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being reached by
upper and lower limps.
15

Safety
EN 55011+A1:2016-05 Industrial, scientific and medical equipment - Radio-frequency disturbance
characteristics - Limits and methods of measurement.
Notice
Safety norms and regulations.
The general guidelines and directives listed within this manual may differ according to locality, region or
country.
Therefore, always observe the directives as well as the regulations of the institutions for statutory accident
insurance association applicable to you. The operator is responsible for fulfilling all safety requirements,
as Trotec Laser GmbH has no influence on the proper use of the machine.
Observe the official regulations for your business location in accordance with the applicable local legal
regulations (on accident prevention regulations or employee protection), e.g. DGUV regulation 11 for
Germany.
3.2 Laser safety
3.2.1 Laser classification
The laser safety class indicates the risk potential from accessible laser radiation.
The laser system is a Class 2 (US: Class II) laser marking system as per IEC 60825-1 "Safety of Laser Product".
The integrated laser source is a Class 4 (US: Class IV) laser marking system according to IEC 60825-1 and identified as
such.
Class 2 (US: class II)
The accessible laser radiation of Class 2 (US: Class II) laser systems does not pose any hazard for the skin. Diffuse
reflections as well as any short-term irradiation of the eyes (exposure time max. 0.25 seconds) also pose no risk due to
the low output power. However, it is possible to suppress the natural eyelid closure reflex and stare into the class-2 laser
beam for a time long enough for the eyes to get injured.
Warning Laser
Laser radiation of Class 2 (US: class II)
For Class 2 (US: class II) laser is short term exposure (up to 0.25 seconds) harmless to the eyes and can
therefore be operated without additional protective measures. However it can cause irritation of the
eyes if the natural avoidance reaction (staring into the laser beam deliberately) or eyelid closure reflex is
suppressed.
–Do not suppress the eyelid closure reflex.
–Do not stare directly into the laser beam.
–Close eyes, turn away.
–Never look at the laser beam directly with an optical instrument, e.g. a lens.
16

Safety
Notice
It is the responsibility of the operator to comply with the national official and statutory regulations for the
operation of a laser system with a build in laser source of class 4 (US: class IV).
3.3 Areas of responsibility
3.3.1 Responsibilities of the operator
The operator has the following responsibilities:
•It is the responsibility of the operator to comply with the national official and statutory regulations for the operation
of a class 4 (US: class IV) laser system or laser system with a build in laser source of class 4 (US: class IV).
•In addition to the safety notes and instructions stated in this manual, consider and observe the local accident
prevention regulations and general safety regulations that apply at the operation site of the machine.
•A CO2 fire extinguisher must always be at hand, as the laser beam can ignite flammable materials.
•If the machine is used industrially, the operator is subject to the legal obligations concerning industrial safety.
•All personnel involved in installation, set-up, operation, maintenance and repair of the machine must have read and
understood this manual and in particular the “Safety” section. The personnel must be trained and informed about
all the functions, potential dangers and safety issues of the machine on a yearly basis.
•The user is recommended to prepare company internal instructions considering the occupational qualifications
of the personnel employed in each case, and the receipt of the instruction/this manual or the participation in the
introduction/training should in each case be acknowledged in writing.
•Keep the manual in the immediate vicinity of the machine so that it is accessible at all times to all persons working
on or with the machine.
•Authority for the individual activities relating to the application of the machine (e.g. installation, operation,
maintenance and cleaning) must be clearly defined and observed, so that no unclear competencies result under
the aspect of safety. This applies in particular to work to be performed on the electrical equipment that may only be
performed by qualified specialists.
•Maintenance and repair work as specified in the manual must be carried out regularly.
•For all activities concerning installation, set-up, start-up, operation, modifications of conditions and methods of
operation, maintenance, inspection and repair, the switch-off procedures that may be provided in the manual must
be observed.
•Provide appropriate personal protection equipment (e.g. protective goggles according to wavelength and laser
power).
•The operator is responsible for the safety-related state of the machine.
•Do not store any flammable materials in the working area or in the immediate vicinity of the device. Particularly,
residues of processed materials have to be removed to prevent any fire hazard.
•The operator must ensure cleanliness and accessibility at and around the machine by corresponding instructions
and controls.
17

Safety
3.3.2 Responsibilities of the operating personnel
The operating personnel has the following responsibilities:
•Always wear personal protective equipment.
•It is the duty of the operating personnel to check the machine before start of work for externally visible damage and
defects, and to immediately report any changes that appear (including behavior during operation) that may affect
the safety of the machine. It must be made sure that the machine is operated only in perfect condition.
•The machine must not be le unattended while it is operating (supervised operation).
•Switch off the machine described herein at the main switch for periods of non-use.
•Operate the machine described here only with a lens in place. A missing lens may cause the unfocused laser beam
to be reflected out of the housing.
•Stop this machine immediately in case of failure.
•No working methods are permitted that affect the safety of persons or of the machine.
•The machine and its components, such as the lens and mirrors, are to be kept clean at all times.
Caution
The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH.
3.4 Requirements for operating an service personnel
The requirements for the operating and service personnel are:
•The personnel must have read and understood this manual and in particular the "Safety" section.
•The personnel must not be under the influence of drugs, alcohol or reactivity affecting medication when working on
or with the machine.
•The personnel must be familiar with using the CO2 fire extinguisher.
•The personnel must be trained in order to be qualified to operate the machine. If the personnel lack the necessary
knowledge for working on or with the machine, they must first be trained and note down the training in the training
verification form.
Activity Intended user group Definition
Control/operation/other activities
(e.g. troubleshooting, maintenance)
Qualified personnel or
Trotec service technicians
Qualified personnel are those who can judge the
work entrusted to them and detect potential risks
based on their occupational training, knowledge
and experience as well as their understanding of
the relevant regulations.
3.5 Machine identification (warning and safety stickers)
The warning and information signs are attached to the device at those points which could represent a source of danger
before commissioning or during operation. Therefore, pay special attention to the information on the signs.
18

Safety
Caution
Lost or damaged warning and safety stickers.
If any warning and safety stickers are lost or damaged, the user is not able identify risks anymore, and
there is danger of injury.
–Replace lost or damaged labels immediately.
–Contact your Trotec Laser GmbH dealer for details.
❶ ❷ ❸
❹ ❺
19

Safety
View right side View le side
❶❷❸
20