TRU-BLU Petbarn K9000 Lite User manual

Petbarn K9000 Lite Operators Manual June 2020 v4.0 Page i
© Tru Blu Dog Wash 2016
Petbarn
K9000 Lite (K9L)
Operators Manual
© Copyright 2016, Tru Blu Dog Wash, All rights reserved. K9000® is a registered trademark
of Tru Blu Dog Wash.

Petbarn K9000 Lite Operators Manual June 2020 v4.0 Page ii
© Tru Blu Dog Wash 2016
© Copyright 2016, Atlantic Industries, All rights reserved. Tru Blu K9000L® is a
registered trademark of Atlantic Industries
All requests and enquiries regarding the use of and availability of this manual are to be
directed to:
Atlantic Industries - Tru Blu Dog Wash
Factory No. 1, 34 Caramut Road
Warrnambool
Victoria 3280
Australia
Tel: [phone]
Fax: [phone]
Email: [email protected]m.au
Website: www.trubludogwash.com.au
www.findadogwash.com

Petbarn K9000 Lite Operators Manual June 2020 v4.0 Page iii
© Tru Blu Dog Wash 2016
Explanation of symbols used in this manual
Warning
Tip
Important - take note
European Conformity
Regulatory Compliance Mark
Date
Summary of Changes
Sections Changed/Added
Author/s
Version
02/09/2016 New MSDS’s
Operator Maintenance
Included Heated Dryer
14, 14.1, 14.2, 14.3 14.4
12, 12.1, 12.2, 12.3, 12.4 & 15
8, 8.1 & 8.2
Phil Worrell V0.4
16/11/2016
Updated from Review
Published
Phil Worrell
V1.0
31/01/2017 Update re filter handles
(Change Request 006)
+cleaning stainless steel video
11 & 12.5, 13.2 Phil Worrell V2.0
07/12/2017 LED 6 values 10 Item 4 amended and items 14 &
19 added
Phil Worrell
13/12/2018 New diagram of EJ Series pump
exploded view
4.1 Phil Worrell
08/04/2019
Added new “How To”
videos
13.2
Phil Worrell
04/07/2019 Added Nayax, new back board,
pumps
and new decals
4.1 & 4.2, 5.1 & 5.2, 9.0 and 12.3 &
12.5
Phil Worrell V3.0
21/05/2020 New location for video’s
Added flushing maintenance
schedule
New ES Pumps
General Safety
12.1
13.2
4 Various sections
13
Phil Worrell V4.0
Version
V
4.0
Status
Published
Date
09/06/2020
Author/s
Phil Worrell
Build Approver
Darryn Polak
Sales Approver
Dale Beaton

Petbarn K9000 Lite Operators Manual June 2020 v4.0 Page iv
© Tru Blu Dog Wash 2016
Table of Contents
1 Petbarn K9L Inspection and Acceptance on Delivery: .................................................... 1
2 Installation: ..................................................................................................................... 2
2.1 Levelling and Positioning the K9000L ...................................................................... 2
2.2 Connecting the water supply and waste connection to the K9000L. ........................ 3
2.2.1 Connecting the water supply: ........................................................................... 3
2.2.2 Hot Water Breaker ........................................................................................... 4
2.2.3 Connecting the waste ....................................................................................... 5
2.3 Connecting the Power – For Your Electrician .......................................................... 6
2.4 Completing the Installation ...................................................................................... 7
3 Commissioning the Unit.................................................................................................. 7
4 Main Board Components ................................................................................................ 8
4.1 Main Backboard with Iwaki ES Series Pumps ......................................................... 8
4.1.1 Product Dosing Pump Settings (Iwaki ES Series Pumps) ................................. 9
4.1.2 Bleeding Product Dosing Pumps (Iwaki ES Series Pumps) .............................10
4.1.3 Iwaki Dosing Pump – Exploded View (Iwaki ES Series Pumps) ......................11
4.2 Main Backboard with Iwaki EJ Series Pumps .........................................................12
4.2.1 Product Dosing Pump Factory Settings (Iwaki EJ & ES Series Pumps) ..........13
4.2.2 Bleeding Product Dosing Pumps (Iwaki - EJ or ES Series Pumps)..................15
4.2.3 Iwaki Dosing Pump Exploded Views ...............................................................16
4.3 Approved Products .................................................................................................18
5 Cash Box Components .................................................................................................19
5.1 Cash Box with Note Reader ...................................................................................19
5.2 Cash Box with Card Reader ...................................................................................20
5.3 Coin Acceptor – coin activation ..............................................................................21
5.4 Coin Acceptor – Removal .......................................................................................23
5.5 Coin Acceptor Cleaning ..........................................................................................24
6 Note Acceptor (GBA ST1C) ...........................................................................................25
6.1 Note Acceptor Fault Codes ....................................................................................25
6.2 Cassette Fitting / Removal .....................................................................................26
6.3 Cleaning the Validator Note Path ...........................................................................27
6.4 Clearing a Note Jam...............................................................................................28
6.5 Troubleshooting .....................................................................................................30
7 Temperature Valve ........................................................................................................31
7.1 Temperature Adjustment ........................................................................................31
8 Dryer .............................................................................................................................32
8.1 Non Heated Dryer Details ......................................................................................32
8.2 Heated Dryer ..........................................................................................................33
8.2.1 Heated Dryer Settings .....................................................................................33

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© Tru Blu Dog Wash 2016
8.3 Dryer Hose Connection ..........................................................................................34
9 Override Key (Wash Down Key) ....................................................................................35
10 LED 6 Operating and Programming Instructions ........................................................36
11 Floor Lifting Tool ........................................................................................................38
12 Operator Maintenance ...............................................................................................39
12.1 Maintenance Schedule ...........................................................................................39
12.2 External Maintenance Items ...................................................................................42
12.3 Rotary Dial Maintenance ........................................................................................42
12.4 Dryer Maintenance .................................................................................................43
12.5 Cleaning .................................................................................................................44
13 General Information ...................................................................................................47
13.1 Canine parvovirus ..................................................................................................47
13.2 Instruction “How To” Videos ...................................................................................47
14 MSDS Attachments ...................................................................................................48
14.1 Material Safety Data Sheet (MSDS) Fido’s Everyday Shampoo .............................48
14.2 Material Safety Data Sheet (MSDS) Fido’s Crème Conditioner ..............................48
14.3 Material Safety Data Sheet (MSDS) Fido’s Fre-Itch Rinse Concentrate .................48
14.4 Material Safety Data Sheet (MSDS) Fido’s Hydrobath Flush ..................................48
15 Maintenance Record ..................................................................................................49

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© Tru Blu Dog Wash 2016 Page 1
1 Petbarn K9L Inspection and Acceptance on Delivery:
Inspect the K9000L on arrival and prior to unwrapping to ensure there is no travel damage. If
there is any damage, please contact Tru Blu Dog Wash before accepting delivery.
Caution should be taken when the K9000L has been delivered and is being unloaded. The
K9000L weighs approx. 275kg. Ensure a qualified operator of the loading equipment is used
to lift or move the K9000L Dog Wash.
The K9000L (Within Australia) is first bubble wrapped and then wrapped in black plastic
cargo wrap. It is secured to the pallet with a tie down strap over the cabinet and 6 screws.
Position the K9000L while on the pallet near its final location. Take caution removing the
plastic and bubble wrap avoid using a knife as it may scratch the stainless steel or decals.
With a screw gun remove the screws from the feet and the tie down strap.
A second inspection should be undertaken to ensure no damage has occurred during travel.
It is recommended that the front kicker plate be removed prior to installation and
handling as this will allow safer lifting and the required access during installation. Care
should be taken not to damage the plumbing fittings during lifting and positioning of the unit.
It is also recommended that the white film protecting the unit is not removed until after install
as this will help prevent any installation damage.
A 4mm allen key is used
to remove the kicker
plate.
The kicker plate allen
key bolt positions (2 at
each end)

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© Atlantic Industries 2016
2 Installation:
The K9000 Lite Dog Wash (K9000L) can be installed either indoor or outdoor.
2.1
Levelling and Positioning the K9000L
The K9000L needs to be placed in a level horizontal position to operate correctly.
There are 6 adjustable feet, place a level along the back of the K9000L and adjust the 4
corner feet accordingly to get the K9000L level, place the level along the top of the cabinet
running back to front to make sure it is not tilting forward or backwards.
Once the K9000L is level adjust the 2 mounting centre feet to ensure unit is firmly in place,
recheck unit is level.
Verify all door margins and open and close each door to ensure they open and close freely.
ENSURE all doors open and close freely before securing the K9000L!
Once the K9000L is level, use dyna plugs to secure the K9000L to the ground.

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© Atlantic Industries 2016
2.2 Connecting the water supply and waste connection to the K9000L.
Before connecting the K9000L to Water and waste ensure local regulations are considered.
Some sites may require an additional back flow prevention device. Local regulations may
also require sites to use copper pipes for waste.
2.2.1 Connecting the water supply:
Flush the pipes prior to connecting to the K9000L. Maximum allowable water pressure is
0.5Mpa. (72 psi / 500Kpa)
Water connection into the K9000L
Copper waste pipe connected to hot water system.
Once connected the regulator can be adjusted to ensure the K9000L has water pressure of
between 20 & 30 psi when the pressure gun is in use and between 40 & 50 psi when
pressure gun is not being utilised.
To verify the pressure when the gun is not being utilised you need to view the gauge at the
moment the pressure gun is turned off as it will give a true indication of the psi prior to
resetting to the hold psi of approximately 40.
 The psi verification can be done with the override key and a wash setting of stop or
with money/token and the rinse setting selected.
If adjustment required, you will need adjust the regulator. The regulator is adjusted using a
screw driver, where pressure needs to be increased turn the screw anticlockwise and to
decrease pressure turn in a clockwise direction.

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© Atlantic Industries 2016
2.2.2 Hot Water Breaker
After the water is connected the hot water tap is to be turned on and the hot water system
filled and bled.
Once the hot water system is filled the hot water circuit breaker located in the control
box is to be turned on. The power must be isolated prior to removing the cover from
the Control Module refer to section 4 Main Board Components.
Hot water tap to be
turned on
Bleeding the hot water
system by pulling the
pressure valve until
water runs. (Top valve
only)

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© Atlantic Industries 2016
2.2.3 Connecting the waste
Connect the 50mm waste using the P-trap (supplied in the install kit)
The copper waste pipe connected to the hot water unit relief valves needs to be run into a
waste point or tundish (not supplied). The same waste point as the P-trap can be utilised.
Before connecting to the waste point or tundish ensure local regulations are
considered as some sites may require copper pipe.
If unsure with any of the above steps please phone [phone] for assistance.
Waste plumbed
directly into ground
Waste
plumbed
away to
waste point
Waste
point

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© Atlantic Industries 2016
2.3 Connecting the Power – For Your Electrician
Shown on the right is the main electrical
cable inside the dog wash. It enters
through the gland at the bottom of the
dog wash close to the ground. Run the
power cable in 25mm flexible conduit as
there is a socket already installed into the
bottom of the main circuit breaker box
shown.
Shown below is a photo of the main
electrical cable enter point to the dog
wash. Once you run the cable and
conduit to this point, and then leave
another 1000mm for the termination
inside the dog wash.
Terminate Here
1m
25mm Flex
Conduit
370mm
Electrical Cable Entry
Point of Dog Wash
25mm Flex
Conduit
Expansion
Valve outlet
Water Inlet

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© Atlantic Industries 2016
2.4 Completing the Installation
Now that the K9000L has been installed you can now refit the front kicker plate removed
earlier to allow the installation to proceed and peel the protective white film from the unit.
You are now ready to commission the K9000L.
Please ensure that the hot water breaker has been turned on refer section 2.2.2.
3 Commissioning the Unit
The K9000L is delivered with sufficient product for approximately 100 washes and it is
recommended that commissioning the unit occurs after installation.
Commissioning the unit requires the following tests to be undertaken;
 Override key wash (refer section 9)
 Insert Coins
 Insert Notes (if applicable)
During the tests check the following;
 water pressure gauge: when pressure gun is being utilised the pressure range should
be between 20 & 30 psi and when gun is off the psi should be in the range 40 to 50
psi. Refer section 2.2.1 re regulation of water pressure.
 water temperature, should be cool at a 40cm distance from the wash gun, refer
section 7.1 for water temperature adjustment.

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© Atlantic Industries 2016
4
Main Board Components
4.1 Main Backboard with Iwaki ES Series Pumps
Control Module
Pressure Switch
Pressure Gauge
Product
Injectors x 3/4
Rinse Solenoid
Product Dosing Pump
(Iwaki) x 3 or 4
Tempering Valve
Dryer Temp
Control Switch
Dryer Unit
Circuit Breakers Located
Behind this Cover
Hot water breaker is left in the off position from
Factory. Ensure hot water system has been filled with
water before switching on. Refer to section 2.2.2

Petbarn K9000 Lite Operators Manual June 2020 v4.0 Page 9
© Atlantic Industries 2016
4.1.1 Product Dosing Pump Settings (Iwaki ES Series Pumps)
Settings are guidelines/recommendations for Fido’s or other approved high-quality
concentrated products:
 Shampoo: 50%
 Condition rinse: 40%
 Flea & Tick rinse: 30%
 Tub disinfectant: 40%
 Flea shampoo: 40% (if applicable)
To adjust settings, rotate the ‘stroke rate’ dial to the recommended percentages as above.
‘Stroke Rate’
Dial

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© Atlantic Industries 2016
4.1.2 Bleeding Product Dosing Pumps (Iwaki ES Series Pumps)
The need to bleed product dosing pump will arise when products have run out or in some
case when products have been replaced and air has become trapped in the tube.
Bleeding procedure:
1. Select the product you wish to bleed by turning the rotary switch e.g.: shampoo
2. Adjust stroke rate to 90%;
3. Release bleeder valve (item A below) by turning anti-clockwise as shown below; 3
turns only.
4. Once product reaches the clear waste tube (item B below) re-tighten the bleeder
valve by turning clock-wise;
5. Reset stroke rate to the previous/recommended setting;
6. After process is complete visually inspect the suction line for air pockets-if air pockets
are present repeat process.
NOTE: After pump has been bled, there will be a distinctive change in the sound of the pump
(pump will sound quieter).
If there are problems bleeding heavier concentrates rattle the suction line (item C
below).
A
B
C

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© Atlantic Industries 2016
4.1.3 Iwaki Dosing Pump – Exploded View (Iwaki ES Series Pumps)

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© Atlantic Industries 2016
4.2 Main Backboard with Iwaki EJ Series Pumps
Control Module
Pressure Switch
Rinse Solenoid
Product Dosing Pump
(Iwaki) x 3 or 4
Tempering Valve
Circuit Breakers Located
Behind this cover
Hot water breaker is left in the off position from
Factory. Ensure hot water system has been filled with
water before switching on. Refer to section 2.2.2
Product Injectors
x 3
or
4
Pressure Gauge
Dryer
Main
Isolator
Switch

Petbarn K9000 Lite Operators Manual June 2020 v4.0 Page 13
© Atlantic Industries 2016
4.2.1 Product Dosing Pump Factory Settings (Iwaki EJ & ES Series Pumps)
Settings are guidelines/recommendations for Fido’s products:
 Shampoo: 200 SPM*
 Condition rinse: 180 SPM*
 Flea & Tick rinse: 80 SPM*
 Tub disinfectant: 120 SPM*
 Flea shampoo (export only): 180 SPM*
*Note: Strokes Per Minute
4.2.1.1 Iwaki EJ Series Pump
To adjust settings, depress the up arrow* to the recommended SPM rate, as detailed above.
Should you be using another approved product please contact Tru Blu on 03 5562 9088 for
settings.
*Note: The pump must be in operation when making an adjustment. The arrow will only increase the
SPM, so to reduce the rate you must fully increase the rate to 360, release the Stroke Rate button and
repress it. This will reset the SPM to 1, you can then increase to the required SPM rate. Once the
required rate is reached press the start/stop button twice to save the required rate.
‘Stroke Rate’
Button
‘Start / Stop’
Button

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© Atlantic Industries 2016
4.2.1.2 Iwaki ES Series Pump
To adjust settings, press either the up or down arrow until the recommended SPM rate is
displayed, as detailed in section 4.1.2 above.
Should you be using another approved product please contact Tru Blu on 03 5562 9088 for
settings.
*Note: The pump must be in operation when making an adjustment. The ES Series pump allows the
operator to either increase or decrease the SPM as it has both up and down buttons. Once the rate is
displayed it is saved.
‘Decrease Stroke
Rate’
Button
‘Increase Stroke
Rate’ Button
‘On / Off
Button

Petbarn K9000 Lite Operators Manual June 2020 v4.0 Page 15
© Atlantic Industries 2016
4.2.2 Bleeding Product Dosing Pumps (Iwaki - EJ or ES Series Pumps)
The need to bleed product dosing pump will arise when products have run out or in some
case when products have been replaced and air has become trapped in the tube.
Bleeding procedure:
7. Select the product you wish to bleed by turning the rotary switch e.g.: shampoo
8. Release bleeder valve (item A below) by turning anti-clockwise as shown below; 3
turns maximum.
9. Once product reaches the clear waste tube (item B below) re-tighten the bleeder
valve by turning clock-wise;
10. After process is complete visually inspect the suction line for air pockets-if air pockets
are present repeat process.
NOTE: After pump has been bled, there will be a distinctive change in the sound of the pump
(pump will sound quieter).
If there are problems bleeding heavier concentrates rattle the suction line (item C
below), and/or squeeze it to assist with shifting the product up into the pump head.
A
B
C