Trumpf TruSystem 7000 User manual

TruSystem 7000 Operating Table
Service Manual

Translation of the original German service manual
CE mark/Conformity: This is a Class I medical device according to the Council Directive 93/
42/EEC concerning medical devices and is compliant with the Directive version currently in force
at the time of product sale. The manufacturer declares the conformity of this product with the
essential requirements of the Council Directive 93/42/EEC concerning medical devices
according to Appendix I, as well as the implementation of an assessment procedure required for
Class I product conformity under Appendix VII and documents this with the CE mark.
ETL mark: Intertek tested the product for the USA and Canada. ETL classification regarding risk
of electric shock and fire, as well as mechanical hazard in accordance with ULSTD 60601-1;
CAN/CSA STD C22.2 NO.601.1.
We at TRUMPF Medical are constantly improving our products.
Therefore, we reserve the right to make changes to the format, equipment, and technology at any time.
Reprinting, copying or translating this document, in whole or in part, is forbidden without the express written
permission of TRUMPF Medizin Systeme GmbH + Co. KG.
TRUMPF Medizin Systeme GmbH + Co. KG expressly reserves all rights under copyright law.
Within the bounds of the legal requirements, the manufacturer is responsible for the technical safety characteristics
of this apparatus only if the maintenance, repairs, and modifications to this apparatus are performed by him or
by someone appointed by him and in accordance with his instructions.
Manufacturer and
distributor
TRUMPF Medizin Systeme GmbH + Co. KG
Carl–Zeiss–Straße 7–9
07318 Saalfeld
Germany
www.trumpfmedical.com
Sales TRUMPF Medizin Systeme GmbH + Co. KG
Benzstraße 26
82178 Puchheim
Germany
Telephone [phone]
Fax [phone]
Germany other countries
Technical Customer
Service
Telephone [phone]
(24 hr service hotline)
[phone]
Fax [phone] [phone]
E-mail [email protected] [email protected]
© TRUMPF Medizin Systeme GmbH + Co. KG Revision level: 2016–10–06

Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016
This service manual applies to the following sales units:
Product name Mat. no.
TruSystem 7000 1841046
TruSystem 7000 V 1841050
Operating table TruSystem 7000 U 1604788
TruSystem 7000 (MBW) 1841048
TruSystem 7000 (MBW) V 1841082
Operating table TruSystem 7000 U (MB) 1604786
TruSystem 7000 (dV) 1841049
TruSystem 7000 (dV) V 1841083
Operating table TruSystem 7000 U (dV) 1723633
Cable remote control TS7000 U 1767067
Cable remote control TS7000U (dV) 1798326

Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016

Contents
Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016 5
Contents
1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Safety during repair work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Explanation of Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6 Operating Table Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Remote control ▸System◂(secured) menu . . . . . . . . . . . . . . . . . . . . . . . 19
4 Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 Safety information for the batteries (#1533137) . . . . . . . . . . . . . . . . . 24
6 Tools, measuring equipment and auxiliary tools . . . . . . . . . . . . . . . . . . 26
7 Preparing the Operating Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8 Open and close the lower column cover . . . . . . . . . . . . . . . . . . . . . . . . 30
9 Open and close the top column cover . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10 Disconnecting and reconnecting the internal power supply on the
operating table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11 Emergency adjustment for the lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
12 Mechanical parts of the table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
12.1 Table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12.2 Pad plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
12.3 Center box cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
12.4 Leg section gear box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
12.4.1 Operating table without side rail at the joint . . . . . . . . . . . . . . . . . . . . . . . . . . 42
12.4.2 Operating table with side rail at the joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
12.5 Back section gear box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
12.6 Energy chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
12.7 Linear guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
12.8 Toothed rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
12.9 Longitudinal travel toothed belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
12.10 Retrofit kit for the side rail of the leg section joint . . . . . . . . . . . . . . . . . . . . . . . 54
13 Electrical parts of the table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
13.1 Motor controller circuit board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
13.2 Communications controller circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
13.3 Battery on the communications controller circuit board. . . . . . . . . . . . . . . . . . 60
13.4 Drive unit for leg section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61