Trumpf TruTool F 305 (1A2) User manual

Operator's manual
English
TruTool F 305 (1A2)

E608EN_01.DOC Contents 3
Contents
1. Safety ..................................................................................4
1.1 General safety information...................................................4
1.2 Specific safety information...................................................4
2. Description .........................................................................5
2.1 Intended use ........................................................................6
2.2 Technical data of the TruTool F 305....................................7
2.3 Lock seams..........................................................................8
3. Setting work .....................................................................10
3.1 Installing the exhaust hose ................................................10
3.2 Setting the tool...................................................................11
4. Operation..........................................................................12
4.1 Operating the TruTool F 305 .............................................12
5. Maintenance .....................................................................15
5.1 Tightening screws with torque ...........................................16
5.2 Supplying with power and guaranteeing lubrication ..........17
5.3 Replacing fins ....................................................................18
5.4 Cleaning the strainer..........................................................19
5.5 Changing mufflers..............................................................19
6. Original accessories and wearing parts........................20
7. Disposal............................................................................20
Guarantee
Spare parts list
Addresses

4 Safety E608EN_01.DOC
1. Safety
1.1 General safety information
¾Before starting-up the machine, read the operator's manual
and the safety information (order no. 0373678, red document)
in its entirety and carefully follow the instructions given.
¾Comply with the safety regulations in accordance with
DIN VDE, CEE, AFNOR as well as any other regulations that
apply in the individual countries.
Danger
Risk of fatal injury from electric shock!
¾When working with the machine do not touch any electrical
lines. The machine is not insulated.
Warning
Risk of injury due to improper handling!
¾Always remove the compressed air hose from the machine
prior to maintenance work.
¾Check the compressed air hose, connection coupling, and
machine for damage each time before using the machine.
¾Wear safety glasses, hearing protection, protective gloves
and work shoes when working at the machine.
1.2 Specific safety information
Warning
Risk of injury due to improper handling!
¾Make sure the machine is always in a stable position when
operating it.
¾Never touch the tool while the machine is running.
¾Always move the machine during work away from your body.
¾Do not operate the machine above your head.
Caution
Damage to property due to improper handling!
Machine will be damaged or destroyed.
¾Have servicing and inspections of hand-held compressed air
tools carried out by a qualified technician. Only use original
accessories provided by TRUMPF.

E608EN_01.DOC Description 5
2. Description
347
25
2
1
62
42
60
1
61
17 1815 15
1 Setting lever for position: "Tool
open" and "Tool in work position"
15 Supporting roller
17 Driver roller 30°
18 Driver roller 75°
21 Guide rail
25 Roller (horizontal)
42 Handle
60 Suspension eyelet
61 Lever
62 Safety lever
347 Sleeve
Seam locker TruTool F 305
Fig. 52524

6 Description E608EN_01.DOC
2.1 Intended use
Warning
Risk of injury
¾Only use the machine for the tasks and materials described in
"Intended use".
The TRUMPF TruTool F 305 seam locker is a hand-held device
powered by compressed air used for the following applications:
•Closing of Pittsburgh lock joints on correspondingly pre-
machined workpieces, e.g. ventilation ducts, housings,
containers, etc.
•Machining of all lock seam elevations.
Notes
•The lock seam can be closed on straight or curved contours.
•The machine adjusts itself automatically to the material thick-
ness to be processed.

E608EN_01.DOC Description 7
2.2 Technical data of the TruTool F 305
Other countries USA
Value Value
Max. material thickness of steel
400N/mm² 0.45-0.75 mm 0.018-0.03 in
Height of flange 5 mm 0.197 in
Working speed 5-8 m/min 16-26 ft/min
Nominal power consumption 600 W 600 W
Weight 5.2 kg 11.5 lbs
Max. operating pressure (flow
pressure) 6.2 bar 90 psi
Air consumption at 6 bar 0.8 m³/min 28.3 cubic ft/min
Connecting thread 1/4" 1/4"
Inside diameter of the compressed
air hose 10 mm 0.4 in (3/8")
Technical data
Vibration Specifications in accordance with
EN 12096
Measured values in accordance
with EN ISO 8662-10
Vibration value at the handle a 0.85 m/s²
Uncertainty K 1.5 m/s²
Measured values were measured while cutting sheet steel
400 N/mm² with max. material thickness.
Noise emissions Designations in accordance with
EN ISO 4871
Measured values in accordance
with EN ISO 15744
A-rated sound level LWA 93 dB
A-rated acoustic power level at the
work place LPA
82 dB
The noise emission values given are the sum of the measured
values and the corresponding uncertainties. They represent an
upper value limit which can emerge during measurements.
Table 1
Table 2
Table 3

8 Description E608EN_01.DOC
2.3 Lock seams
Material thickness range
[mm] [in]
Height of
flange (B)
[mm]
Illustration
0.45-0.75 0.018-0.03 5
H
B
B Height of flange
H Lock seam height
"Pittsburgh lock seam" geometry
Note
The lock seam quality depends essentially on the height of the
flange B. If B is too small, then the lock seam cannot be properly
closed.
13 Driver roller for the first forming
stage (30°)
14 Driver roller for the second
forming stage (75°)
17 Driver roller for the first forming
stage (30°)
18 Driver roller for the second
forming stage (75°)
21 Guide rail
25 Horizontal roller for the third
forming stage (90°)
View of the machine from below: roller arrangement
"Pittsburgh
lock seam" geometry
Table 4
Roller arrangement
Fig. 18181

E608EN_01.DOC Description 9
30° 75° 90°
12 3
1 First stage
2 Second stage
3 Third stage
Folding process
Folding process sequence
Fig. 13416

10 Setting work E608EN_01.DOC
3. Setting work
3.1 Installing the exhaust hose
The exhaust hose reduces noise emissions and guides the
exhaust air away from the operator.
1 Adapter
2 Teflon tape
3 Sleeve
4 compressed air hose
5 Hose clip
6 Exhaust hose
7 Spring ring
Exhaust hose
1. Put the exhaust hose (6) and the hose clip (5) over the
compressed air hose (4).
2. Undo the spring ring (7) and screw the adapter (1) onto the
motor.
3. Wind Teflon tape (2) around the sleeve (3).
4. Screw sleeve (3) tightly into the motor.
5. Push the compressed air hose (4) onto the sleeve (3).
6. Position the hose clip (5) and tighten.
7. Push the exhaust hose (6) on to the adapter (1).
8. Secure the exhaust hose (6) using the spring ring (7).
Fig. 52422

E608EN_01.DOC Setting work 11
3.2 Setting the tool
The clearance between the rollers and the guide rails can be
locked into place in two positions in order to be able to place the
machine at the desired position of the channel or to be able to
remove it from the machining position at the end of the channel:
•Setting lever (1) in position against the direction of feed: "Tool
open".
•Move setting lever (1) in direction of feed in end position: "Tool
in work position".
1 Setting lever
"Tool open"
1 Setting lever
"Tool in work position"
Note
No adjustment for material thickness is required because the
machine automatically adjusts itself to the material thickness.
"Tool open"
Fig. 46686
"Tool in work position"
Fig. 46687

12 Operation E608EN_01.DOC
4. Operation
Warning
Risk of injury due to improper handling!
¾Make sure the machine is always in a stable position when
operating it.
¾Never touch the tool while the machine is running.
¾Always move the machine during work away from your body.
¾Do not operate the machine above your head.
4.1 Operating the TruTool F 305
1. Turn the safety lever (62).
2. Press the lever (61) against the motor housing.
In order to improve work results, lightly oil the rollers or the sheet
with universal oil (Order No. 138648).
Depending on the construction type of the channel to be machined,
a distinction is made between two possible ways of commencing
work:
•Channel open.
•Flange at the beginning of the channel.
Bevel the web at the beginning of the channel approximately 30°
for a length of approximately 5 mm.
30°
BP
~ 5 mm
A
A Beveling for the placement of
the machine
B Flange
P Tacking point
Switch on
Operating the TruTool F 305
Channel open
Fig. 13411

E608EN_01.DOC Operation 13
1
V
V Advance direction 1 Setting lever
1. Move setting lever (1) in direction of feed to end position ("Tool
in work position").
2. Switch on machine and place against the beginning of the
channel.
–The curved guide rail ensures a simple placement of the
machine at the beginning of the machining process.
3. The machine is drawn through the driving rollers in the feed
direction, meaning that lock seam closure takes place.
Continue to guide the machine by the handle.
Fig. 13415

14 Operation E608EN_01.DOC
The machine cannot be placed up against the beginning of the
channel.
Preparation of the channel so that the machine can be brought into
position.
1
1 Preformed suspension lug
1. Move setting lever (1) into position against the direction of
feed ("Tool open").
2. Set machine up against desired (prepared) position on the
channel.
3. Position setting lever (1) in direction of feed ("Tool in work
position").
–The working direction (direction of feed) of the machine is
determined by its design.
4. Switch on the machine.
5. Close the lock seam.
6. Move setting lever (1) into "Tool open" position.
7. Switch off machine and remove from the machining position.
Note
•A minor refinishing operation (length approximately 130 mm)
must be carried out manually at the end of the channel
following the use of the seam locker.
¾Release lever.
The lever springs back to the initial position and the compressed
air is interrupted.
Flange at the beginning of
the channel
Fig. 13412
Switching off

E608EN_01.DOC Maintenance 15
5. Maintenance
Warning
Risk of injury due to uncontrolled machine movements.
¾Remove the compressed air hose when changing tools and
before performing any maintenance work on the machine.
Warning
Risk of injury due to repair work not being carried out
properly!
Machine does not work properly.
¾Repair work may only be carried out by a qualified technician.
Maintenance point Procedure and interval Recommended lubricant Lubricant order
no.
Guide rails of the machine A trained specialist should clean
with a steel brush and lubricate
with oil every 10 operating hours
Universal oil 138648
Gearbox and gear head After 300 operating hours, arrange
for a qualified technician to
relubricate or to replace the
lubricating grease.
Lubricating grease "G1" 139440
Filter, oil mist lubrication
device
Maintain daily in accordance with
the manufacturer's
specifications(see "Supplying with
power and guaranteeing
lubrication", p. 17)
- -
Strainer Clean every 10 operating hours
and when there has been a
decline in performance (see
"Cleaning the strainer", p. 19).
- -
Maintenance table
Table 5

16 Maintenance E608EN_01.DOC
5.1 Tightening screws with torque
14
13
17 22 23 18
13 Roller (30°)
14 Roller (75°)
17 Driver roller (30°)
18 Driver roller (75°)
22 Slotted nut
23 Cylindrical pin 5 m 6x24
DIN 6325
View of the TruTool F 305 seam locker from below,
the guide rail is dismounted.
If parts of the machine have been disassembled, when
reassembling:
•Tighten screws and nuts with the correct torque.
•Secure with Loctite 262.
Components Torque Threaded nut retention
Roller (30°) 24 Nm Loctite 262
Roller (75°) 24 Nm Loctite 262
Driver roller (30°) 24 Nm -
Driver roller (75°) 24 Nm -
Slotted nut 16 Nm1Loctite 262
Cylindrical pin 5 m 6x24
DIN 6325
- -
1Locking mechanism must be closed (special wrench order no. 922759).
Fig. 14423
Table 6

E608EN_01.DOC Maintenance 17
5.2 Supplying with power and
guaranteeing lubrication
Caution
Damage to property due to improper handling!
Failure of the compressed air motor.
¾Do not exceed the maximum operating pressure.
¾Regularly lubricate the compressed air motor. Install an oil
mist lubrication device into the compressed air line.
Condition
•The pressure regulating valve and the connecting threads are
laid out correctly (see "Technical data", section 2.2, p. 7).
1 Connecting thread 1/4"
2 Oil mist lubrication device
3 Pressure regulating valve
4 Filter and water separator
5 Inside diameter of the
compressed air hose
min. 10 mm or 3/8"
Compressed air supply
1. Install the filter and water separator (4).
2. Drain/check the water separator daily.
Note
To ensure a supply of compressed air the tube cross-sections in
the entire line system must be twice to three times the size of the
inside diameter of the compressed air hose.
Supplying compressed air
Fig. 52385

18 Maintenance E608EN_01.DOC
¾Hold a piece of paper in front of the exhaust air vent in the
motor housing when the machine is running.
The oil supply is sufficient when oil spots appear.
When there is no oil mist lubrication device available:
¾Fill the air inlet bore hole with 0.5-1 ccm of oil every two hours.
Recommended lubricant
•BP Energol RD 80 (-15° to +10°C / +5° to +50°F).
•BP Energol RD-E80 (+10° to +30°C/+50° to +86°F).
•Shell Tellus Oil 15 (-15° to +10°C / +5° to +50°F).
•Torculla 33 (+10° to +30°C / +50° to +86°F).
Note
Secure the compressed air hose against undesired movements
using a compressed air safety device.
5.3 Replacing fins
Worn fins decrease machine performance.
¾Have the fin set checked and replaced as needed by a
qualified technician.
Note
Only use original replacement parts and observe the information
on the rating plate.
Checking the oil supply

E608EN_01.DOC Maintenance 19
5.4 Cleaning the strainer
Dirty strainers decrease machine performance.
1
1
2
3
1 Muffler
2 Housing ring
3 Air inlet with strainer
Air inlet
1. Remove the air inlet with strainer.
2. Clean the strainer or replace the complete air inlet.
3. Reinstall the air inlet.
5.5 Changing mufflers
Change the mufflers as needed (see Fig. 52402, p. 19).
1. Remove the air inlet (3).
2. Pull off the housing ring (2).
3. Replace mufflers (1).
4. Reinstall the housing ring and the air inlet.
Fig. 52402

20 Original accessories and wearing parts E608EN_01.DOC
6. Original accessories and wearing parts
Designation Supplied
original
accessories
Wearing parts Options Order no.
Guide rail + + 920881
Driver roller 30° + + 145769
Driver roller 75° + + 135478
Roller (horizontal) + + 135791
Suspension eyelet + 107666
Allen key DIN 911-4 + 067849
Universal oil (0.1 l) + 138648
Lubricating grease "G1" (900 g/1.98 lbs) + 139440
Case + 982582
Sleeve + 0376078
Fin set (4 x) + 1440002
Operator's manual + 1440929
Safety information (red document) + 0373678
To ensure the correct and fast delivery of original parts and
wearing parts:
1. Specify the order number.
2. Enter further order information:
–Voltage data.
–Quantity
–Machine type.
3. Provide complete shipping information:
–Correct address.
–Desired delivery type (e.g. air mail, courier, express mail,
ordinary freight, parcel post).
4. Send the order to your TRUMPF representative. Refer to the
address list at the end of the document for TRUMPF service
addresses.
7. Disposal
For disposal, completely disassemble the machine, degrease and
recycle according to the type of material.
Table 7
Ordering wearing parts