Trumpf TruTool S 114 User manual

Operating manual
english
TruTool S 114 (1A1)

2 Table of Contents E582EN_02.DOC
Table of Contents
1. Safety ..................................................................................3
1.1 General safety information...................................................3
1.2 Specific safety information...................................................4
2. Description .........................................................................5
2.1 Intended use ........................................................................5
2.2 Technical specifications.......................................................6
3. Setting work .......................................................................6
4. Operation............................................................................7
4.1 Operating the TruTool S 114 ...............................................8
4.2 Cutting tubes........................................................................9
4.3 Trimming sheets ................................................................10
4.4 Cutting profiles...................................................................11
5. Maintenance .....................................................................12
5.1 Turning or replacing tools ..................................................13
5.2 Replacing carbon brushes.................................................14
6. Original accessories and wearing parts........................15
Guarantee
Replacement parts list
Addresses

E582EN_02.DOC Safety 3
1. Safety
1.1 General safety information
¾Read the operating manual and the safety information
(material no. 1239438, red document) completely before putt-
ing the machine into service. Follow the instructions strictly.
¾Read the operating manual and the safety information
(material number 125699, red document) completely before
putting the machine into service. Follow the instructions strictly.
¾Comply with the safety regulations in accordance with DIN
VDE, CEE, AFNOR as well as any other regulations that apply
in the individual countries.
Danger
Risk of fatal injury from electric shock!
¾Pull the plug from plug socket before undertaking any
maintenance work at the machine.
¾Check the plug, cable and machine for damage each time
before using the machine.
¾Keep the machine dry and do not operate it in damp rooms.
¾Connect the earth leakage (EL) circuit breaker with a
maximum release current of 30 mA when using the electric
tool outside.
Warning
Danger of injury due to improper handling!
¾Wear safety glasses, hearing protection, protective gloves
and work shoes when working at the machine.
¾Do not insert the plug unless the machine is switched off.
After use, pull out the power plug.
USA/CAN
Other countries

4 Safety E582EN_02.DOC
1.2 Specific safety information
Warning
Risk of injury to hands!
¾Do not reach into the processing line with your hands.
¾Do not reach into the space between the oscillating lever and
the abrasive cutting head with your hands or fingers.
Caution
Damage to property due to improper handling!
Machine will be damaged or destroyed.
¾Do not use the power cable to carry the machine.
¾Always position the cable leading away from the machine, at
back of the machine. Do not pull the cable over sharp edges.
¾Have servicing and inspections of hand-held electric tools
carried out by a qualified specialist. Only use original
accessories provided by TRUMPF.

E582EN_02.DOC Description 5
2. Description
2
4
3
3
4
6
5
1
1 On/Off switch
2 Oscillating lever
3 Cylindrical pin
4 Fixing screw
5 Blade
6 Cutting head
Trimming shears TruTool S 114
2.1 Intended use
Warning
Danger of injury!
¾Only use the machine for work and materials as described
under "Intended use".
The TRUMPF TruTool S 114 trimming shear is an electrical, hand-
held device used for the following applications:
•Cutting plate-shaped workpieces made of steel, aluminum,
plastic, etc.
•Cutting plate-shaped workpieces made of steel, aluminum,
plastic, etc.
Fig. 46781

6 Setting work E582EN_02.DOC
2.2 Technical specifications
Other countries USA
Values Values Values Values
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Working speed 4-6 m/min 4-6 m/min 4-6 m/min 13-20 ft/min
Nominal take-up
power 350 W 350 W 350 W 350 W
Idle stroke rate 5800/min 6600/min 6200/min 6600/min
Min. curve
radius 60 mm 60 mm 60 mm 2.36 in
Max. trimming
width 30 mm 30 mm 30 mm 1.18 in
Weight 1.9 kg 1.9 kg 1.9 kg 4.2 lbs
Protective
insulation Class II Class II Class II Class II
Technical data
Permissible material thickness
Steel up to
400 N/mm²
Steel up to
600 N/mm²
Aluminum
250 N/mm²
Standard blade 1.6 mm (0.063 in) 1.0 mm (0.039 in) 2.0 mm (0.079 in)
Noise and vibration Measured values according to
EN 60745
A-class sound pressure level Typically 79 dB (A)
A-class acoustic power level Typically 85 dB (A)
Hand-arm vibration Typically less than or equal to
2.5 m/s²
Measured noise and vibration values
Note
The measured values specified above may be exceeded while
working.
3. Setting work
No settings on the machine are necessary.
Table 1
Table 2
Table 3

E582EN_02.DOC Operation 7
4. Operation
Caution
Damage to property due to high power-supply voltage!
Motor damage.
¾Check the power supply voltage. The power-supply voltage
must correspond to the information on the nameplate of the
machine.
Warning
Risk of injury to hands!
¾Do not reach into the processing line with your hands.
¾Do not reach into the space between the oscillating lever and
the abrasive cutting head with your hands or fingers.
Warning
Danger of injury due to improper handling!
¾Make sure the machine is in a stable position when operating it.
¾Never touch the tool while the machine is running.
¾Always operate the machine away from your body.
¾When working with the machine, wear safety glasses,
protective gloves and work shoes.
Note
Waste metal may arise when machining tubes, profiles and sheets,
which may then become entangled on the abrasive cutting head.
Therefore one should cut tubes in stages and trim sheets in
stages.

8 Operation E582EN_02.DOC
4.1 Operating the TruTool S 114
Note
Do not subject the machine heavy loads to such an extent that it
stops.
To protect the machine and for a good cutting performance:
•Ensure that blades are sharp.
•Replace the blades in due time.
¾Shift the On/Off switch forwards.
1
1 Opening
Lateral view
¾Shift the On/Off switch to the rear.
Switching on the machine
Fig. 46785
Fig. 46857
Switching off the machine

E582EN_02.DOC Operation 9
4.2 Cutting tubes
1. Place the machine opening around the tube material.
2. Lead the machine diagonally across the tube/sheet.
Fig. 46787
Fig. 46784

10 Operation E582EN_02.DOC
3. Straighten the machine by means of a swiveling motion.
4. For a slightly tapered end to the pipe, lean the machine slightly
towards the center of the tube.
Note
Inclination of the machine prevents the oscillating lever
damaging the walls.
4.3 Trimming sheets
¾Similar procedure as when cutting tubes.
Fig. 46786

E582EN_02.DOC Operation 11
4.4 Cutting profiles
¾When cutting profile tubes, for example, always place the
oscillating lever on the side of the inner radius.
Direction of cutting
Note
If profile tubes are cut without a corner radius, deformation of the
tube will occur close to the corners. To reduce this deformation to a
minimum, there must be a minimum inner radius of 5 mm.
Fig. 46858

12 Maintenance E582EN_02.DOC
5. Maintenance
Warning
Danger of injury due to the repair work not being carried out
properly!
Machine does not work properly.
¾Repair work may only be carried out by a qualified specialist.
Maintenance point Procedure and interval Recommended lubricant Order no.
Lubricant
Bolt Have a specialist either lubricate
again or replace the lubricating
grease every 300 operating hours.
Lubricating grease "G1" 0139440
Oscillating lever Have a specialist either lubricate
again or replace the lubricating
grease every 300 operating hours.
Lubricating grease "G1" 0139440
Gearbox and gear head Have a specialist either lubricate
again or replace the lubricating
grease every 300 operating hours.
Lubricating grease "G1" 0139440
Blade Replace as necessary - -
Maintenance table
Table 4

E582EN_02.DOC Maintenance 13
5.1 Turning or replacing tools
Danger
Risk of fatal injury from electric shock!
¾Pull the plug out of the socket whenever tools have to be
replaced or prior to maintenance work on the machine.
Caution
Material damage by blunt tools!
Machine overload.
¾Check the cutting edge of the blade hourly for wear. Sharp
blades ensure good cutting quality and help protect the
machine. Change or replace the blades in due time.
2
1
2
1
3 4
3
5
1 Blade
2 Fixing screw
3 Cylindrical pin
4 Oscillating lever
5 Cutting head
Swapping the tool
The blades have two cutting edges and can be swapped.
1. Undo the fixing screws.
2. Pull the blade away from the cylindrical pin.
3. Clean the support area.
Fig. 46788
Swapping or replacing tools

14 Maintenance E582EN_02.DOC
4. Check the drilling depth:
¾If all cutting edges of the two blades are blunt: Insert new
blades.
or
¾If only one of the cutting edges is blunt: Swap the blades
(oscillating lever and abrasive cutting head).
5. Place the blade closest to the oscillating lever onto the
cylindrical pin.
6. Place the blade closest to the abrasive cutting head onto the
cylindrical pin.
7. Tighten the fixing screws.
5.2 Replacing carbon brushes
The motor comes to a standstill when the carbon brushes are worn
out.
¾Have the carbon brushes checked and replaced as required by
a qualified specialist.
Note
Only use original replacement parts and observe the information
on the rating plate.

E582EN_02.DOC Original accessories and wearing parts 15
6. Original accessories and wearing parts
Designation Supplied original
accessories
Wearing part Options Order no.
Blades (2x) + 1376494
Lubricating grease
"G1" can (900 g)
+ 139440
Operating manual + 1381721
Safety information
(red document), other
countries
+ 1239438
Safety information
(red document), USA
+ 125699
System case + 0345243
Torx screwdriver + 0359907
To ensure the correct and fast delivery of original parts and wear-
ing parts:
1. Specify the order number.
2. Enter further order data:
–Voltage data
–Quantity
–Machine type
3. Provide complete shipping information:
–Correct address.
–Desired delivery type (e.g. air mail, courier, express mail,
ordinary freight, parcel post).
4. Send the order to the TRUMPF representative office. For
TRUMPF service addresses, see the address list at the end of
the document.
Table 5
Ordering wearing parts

16 Original accessories and wearing parts E582EN_02.DOC