Trumpf TruTool C 160 1A1 User manual

Operator's manual
english
TruTool C 160 (1A1), (1B1)

2 Table of contents E400EN_05.DOC
Table of contents
1. Safety ..................................................................................3
1.1 General safety rules.............................................................3
1.2 Specific safety rules.............................................................4
2. Description .........................................................................5
2.1 Correct use ..........................................................................6
2.2 Technical data .....................................................................7
3. Tool assembly....................................................................8
3.1 Cutting parallel strips ...........................................................8
3.2 Selection of tools .................................................................9
4. Operation..........................................................................10
4.1 Working with the TruTool C 160 ........................................10
Separating chips...........................................................11
5. Maintenance .....................................................................12
5.1 Replacing the TruTool C 160 (1A1)...................................13
Replacing the cutter......................................................14
Turning or replacing the insertable cutters ...................14
5.2 Replacing the TruTool C 160 (1B1)...................................15
Replacing the cutter......................................................15
Turning or replacing the insertable cutters ...................17
5.3 Replacing carbon brushes.................................................18
6. Original accessories and wearing parts........................19
Guarantee
Replacement parts list
Addresses

E400EN_05.DOC Safety 3
1. Safety
1.1 General safety rules
¾Read the Operator's Manual and the general safety rules
(Material number 1239438, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
¾Read the Operator's Manual and safety instructions (Material
number 125699, red document) in their entirety before starting
up the machine and Follow precisely the directions contained
therein.
¾The safety regulations according to DIN VDE, CEE, AFNOR
and other regulations which are valid in individual countries
should be adhered to.
Danger
Lethal danger due to electric shock!
¾Remove the plug from the plug socket before undertaking any
maintenance work on the machine.
¾Check the plug, the cable and the machine for damage each
time before the appliance is used,.
¾Keep the machine dry and do not operate in damp rooms.
¾When using the electric tool outside, connect the fault current
(FI) protective switch with a maximum breaking current of
30 mA.
Warning
Danger of injury due to improper handling!
¾When working with the machine, wear safety glasses, hearing
protection, protective gloves and work shoes.
¾Do not plug in the plug unless the machine has been
switched off. Pull out the mains plug after use.
USA/CAN
Rest of the world

4 Safety E400EN_05.DOC
1.2 Specific safety rules
Warning
Risk of injury to the hands!
¾Do not place your hand into the processing line.
Caution
Damage to property due to improper handling!
The machine will be damaged or destroyed.
¾Do not use the power cord to carry the machine.
¾Always guide the electric cord away from the back of the
machine and do not pull it across sharp edges.
¾Arrange for start-ups and checks on manual electric tools to
be carried out by a trained specialist. Only used the original
accessories provided by TRUMPF.

E400EN_05.DOC Description 5
2. Description
24
8
10
10
165
3
4
4
26
7
12
TruTool C 160 (1A1)
TruTool C 160 (1B1)
3 Cutting head
4 Insertable cutters
7 Chip separator
8 Handle for chip separation
(only for TruTool C 160 (1B1))
10 Fixing screw
12 Locking washer
(only for TruTool C 160 (1B1))
24 Bolts for cutter
26 Cutter
165 On/Off switch
Slotting shears TruTool C 160 (1A1) and TruTool C 160 (1B1)
Fig. 54354

6 Description E400EN_05.DOC
2.1 Correct use
Warning
Risk of injury!
¾Use machine only for the processing and materials which are
described under "Correct use".
The TRUMPF TruTool C 160 slotting shears are an electric hand
tool used for the following applications:
•Slitting of plate-shaped workpieces made of steel, aluminum,
plastic, etc.
•Slitting straight or curved exterior and interior cutouts.
•Slitting along scribed lines.
The TRUMPF TruTool C 160 (1B1) also offers the option of cutting
cutting away chips which are produced while machining within the
workpiece as required.

E400EN_05.DOC Description 7
2.2 Technical data
Rest of the world USA
Values Values Values Values
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Operating speed 6-10 m/min 6-10 m/min 6-10 m/min 20-33 ft/min
Nominal take-up
power
350 W 350 W 350 W 350 W
Stroke rate with
idle run
5800/min 6600/min 6200/min 6600/min
Weight 1.4 kg 1.4 kg 1.4 kg 3.1 lbs
Start hole
diameter
8 mm (Cr)
15 mm
(straight
cutter)
8 mm (Cr)
15 mm
(straight
cutter)
8 mm (Cr)
15 mm
(straight
cutter)
0.32 in (Cr)
0.6 in
(straight
cutter)
Smallest radius
with curved cuts
40 mm
(curve
cutter)
90 mm
(straight
cutter)
160 mm (Cr)
40 mm
(curve
cutter)
90 mm
(straight
cutter)
160 mm (Cr)
40 mm
(curve
cutter)
90 mm
(straight
cutter)
160 mm (Cr)
1.57 in
3.5 in
6.3 in
Protective
insulation
Class II Class II Class II Class II
Technical data
Permitted material thicknesses
Steel up to
400 N/mm²
Steel up to
600 N/mm²
Aluminum
250 N/mm²
Straight cutter 1.6 mm (0.063 in) 1.2 mm (0.048 in) 2.0 mm (0.075 in)
Curve cutter 1.0 mm (0.039 in) 0.8 mm (0.031 in) 1.2 mm (0.048 in)
Cutter Cr 1.6 mm (0.063 in) 1.2 mm (0.048 in) 2.0 mm (0.075 in)
Noise and vibration Measured values in accordance
with EN 50144
A-weighted sound level Typically 79 dB (A)
A-weighted acoustic power level Typically 85 dB (A)
Hand-arm vibration Typically less than or equal to
2.5 m/s²
Measured values for noise and vibration
Note
The measured values specified above may be exceeded while
working.
Table 1
Table 2
Table 3

8 Tool assembly E400EN_05.DOC
3. Tool assembly
3.1 Cutting parallel strips
Parallel stop
The parallel stop can be used to process parallel strips 35-300 mm
wide.
1. Remove the bolts for the cutter.
2. Mount the parallel stop.
The rod of the parallel stops adopts the function of the cutter
bearing arrangement.
Fig. 17756

E400EN_05.DOC Tool assembly 9
3.2 Selection of tools
Note
The cutters have 2 cutting edges. These cannot be resharpened.
Different types of cutter are required according to the thickness or
tensile strength of the workpiece. (see Table 4, Pg. 9)
Note
If the cutter is not selected as specified,
–The quality of cut will be severely impaired.
–If the feed power increases significantly.
–The cutter will break.
Tool type Designation Order No. Sheet thickness (mm)
TRUMPF
143434
1mm
Curve cutter
1.0 mm 143434
Aluminum max. 250 N/mm²
0.3 to 1.2
Steel max. 400 N/mm²
0.3 to 1.0
Stainless steel max.
600 N/mm²
0.3 to 0.8
1-1.6mm
TRUMPF
143463
Straight cutter
1.0 - 1.6 mm 143463
Aluminum max. 250 N/mm²
1.0 to 2.0
Steel max. 400 N/mm²
1.0 to 1.6
Stainless steel max.
600 N/mm²
0.8 to 1.2
TRUMPF
143432
1mm
Straight cutter
1.0 mm 143432
Aluminum max. 250 N/mm²
0.3 to 1.2
Steel max. 400 N/mm²
0.3 to 1.0
Stainless steel max.
600 N/mm²
0.3 to 1.0
934055
Cr
TRUMPF
Cutter Cr 934055
Aluminum max. 250 N/mm²
1.0 to 2.0
Steel max. 400 N/mm²
1.0 to 1.6
Stainless steel max.
600 N/mm²
0.8 to 1.2
Insertable cutters
(1 set = 2 pieces) with
screws
For TruTool C 160 (1A1):
927708
For TruTool C 160 (1B1):
913520
All materials
Chip separator
TruTool C 160 (1B1) 143950 All materials
Cutter selection Table 4

10 Operation E400EN_05.DOC
4. Operation
Caution
Damage to property possible due to too-high network
voltage!
Damage to the motor
¾Check the power supply. The power supply must correspond
to the information on the machine type plate.
Warning
Danger of injury possible due to improper handling!
¾When working with the machine, always ensure that it has a
secure base.
¾Never touch the tool while the machine is running.
¾Always guide the machine away from the body while working.
¾Do not work holding the machine above your head.
4.1 Working with the TruTool C 160
¾Move the On/Off switch to the front.
TRUMPF
15°
¾Move the machine forward at an angle of about 15° to the
sheet surface.
Note
Do not burden the machine to such an extent that it comes to a
standstill.
For safe operation and a good cut performance:
•Ensure that cutters are sharp.
•Turn insertable cutters when it is time to do so.
•Replace insertable cutters when it is time to do so.
The following specifications apply when cutting radiuses:
•Do not tilt the machine.
•Proceed with a low feed rate.
Switching on
Fig. 17562

E400EN_05.DOC Operation 11
Separating chips
Caution
Damage to property from interrupted chip brake!
The machine may no longer be used.
¾Replace the chip separator.
7
8
7
B
7 Chip separator
8 Handle for chip separation
B Chip brake
1. Separate the chips: turn the handle by a 3/4 clockwise rotation
while the machine is running.
2. Continue the operating procedure: turn the handle to the
starting position.
¾Move the On/Off switch to the rear.
Note
Do not move the machine towards the workpiece until full speed
has been reached.
Fig. 17626
Switching off

12 Maintenance E400EN_05.DOC
5. Maintenance
Warning
Risk of possible injury due to improper repairs!
The machine does not function properly.
¾Repairs should be carried out only by a trained specialist.
Maintenance point Procedure and time interval Recommended lubricants Order No.
Lubrication
agents
Bolts Lubricate when replacing cutter "G1" lubricating grease 139440
Cutter Lubricate when replacing cutter "G1" lubricating grease 139440
Gearbox and
gear head (2)
After 300 operating hours, arrange
for a trained specialist
to relubricate or to replace the
lubricating grease.
"G1" lubricating grease 139440
Insertable cutters Turn as needed - -
Insertable cutters Replace as needed - -
Cutter Replace as needed - -
Maintenance Table
Table 5

E400EN_05.DOC Maintenance 13
5.1 Replacing the TruTool C 160 (1A1)
Danger
Possible lethal danger due to electric shock!
¾Pull the plug out of the socket when carrying out tool changes
and before all maintenance work on the machine.
3
26
42410
F
FF
F
3 Cutting head
4 Insertable cutter
10 Fixing screw
24 Bolts for cutter
26 Cutter
F Lubricating grease "G1"
Changing the tool
Fig. 17576

14 Maintenance E400EN_05.DOC
Replacing the cutter
Caution
Damage to property possible due to blunt tools!
Overloading of the machine.
¾Check the cutting edge of the cutting tool hourly for wear.
Sharp cutters provide good cutting performance and are
easier on the machine. Replace cutters promptly.
When both cutting edges of an insertable cutter are blunt, replace
the cutter.
1. Press out the bolt which has locked into place.
2. Pull the cutter out of the cutting head.
3. Lightly grease the new cutter and the bolt.
4. Insert the new cutter.
5. Push the bolt into the bore hole until it locks into place.
Turning or replacing the insertable cutters
1. Unscrew the fixing screws.
2. Check the insertable cutters:
¾When a cutting edge is blunt, turn the insertable cutters
180°.
or
¾When both sides of the cutting edges of an insertable
cutter are blunt, replace both insertable cutters.
3. Tighten the fixing screw.

E400EN_05.DOC Maintenance 15
5.2 Replacing the TruTool C 160 (1B1)
Danger
Possible lethal danger due to electric shock!
¾Pull the plug out of the socket when carrying out tool changes
and before all maintenance work on the machine.
Replacing the cutter
Caution
Damage to property possible due to blunt tools!
Overloading of the machine.
¾Check the cutting edge of the cutting tool hourly for wear.
Sharp cutters provide good cutting performance and are
easier on the machine. Replace cutters promptly.
3
26
724 10
F
F
F
F
4
12
8
3 Cutting head
4 Insertable cutter
7 Handle, chip separator
8 Handle
10 Fixing screws M 4x8
12 Locking washer
24 Bolts for cutter
26 Cutter
F Lubricating grease "G1"
Fig. 17577

16 Maintenance E400EN_05.DOC
When both cutting edges of an insertable cutter are blunt, replace
the cutter.
1. Remove the locking washer using a screwdriver.
2. Push out the bolt.
3. Pull the cutter out of the cutting head.
4. Lightly grease the bolt and the new cutter.
5. Insert the cutter.
6. Push the bolt through the bore hole of the cutter until it reaches
the stop.
7. Insert the locking washer into the specified notch of the bolt.

E400EN_05.DOC Maintenance 17
Turning or replacing the insertable cutters
3
26
724 10
F
F
F
F
4
12
8
3 Cutting head
4 Insertable cutter
7 Chip separator
8 Handle
10 Fixing screws M 4x8
12 Locking washer
24 Bolts for cutter
26 Cutter
F Lubricating grease "G1"
1. Unscrew the fixing screws.
2. Check the insertable cutters:
¾When a cutting edge is blunt, turn the insertable cutters
180°.
or
¾When both sides of the cutting edges of an insertable
cutter are blunt, replace both insertable cutters.
3. Turn the handle by a ¾ rotation to the right, in order to bring
the cutter into the cutting position.
4. Push the chip separator onto the cutting head until the chip
separator is positioned over the front edge of the cutter.
5. Hold down the chip separator and insertable cutters in this
position.
6. Tighten the fixing screw.
7. Turn the handle to the left to the working position.
Fig. 17577

18 Maintenance E400EN_05.DOC
5.3 Replacing carbon brushes
The motor comes to a standstill when the carbon brushes are worn
out.
¾Have the carbon brushes checked and replaced as needed by
a trained technician.
Note
Only use original replacement parts and take note of the
information on the rating plate.

E400EN_05.DOC Original accessories and wearing parts 19
6. Original accessories and wearing parts
Original
accessories
Wearing parts Options Material No.
Insertable cutters for
TruTool C 160 (1A1)
(1 set = 2 pieces) with screws
+ 927708
Insertable cutters for
TruTool C 160 (1B1)
(1 set = 2 pieces) with screws
+ 913520
Straight cutter -1-1.6 mm + 143463
Straight cutter -1 mm + 143432
Curve cutter + 143434
Cutter Cr
(For processing high-tensile sheets)
+ 934055
Chip separator
(Only for TruTool C 160 (1B1))
+ 143950
1 Straight cutter -1-1.6 mm + 143463
2 Insertable cutters 1 chip separator
(only for TruTool C 160 (1B1))
+ 143950
Allen key DIN 911-2,5 + 067822
Operator's manual + 949067
Safety information (red document),
other countries
+ 125699
Safety information (red document),
USA
+ 1239438
Parallel stop + 143439
Lubricating grease "G1" tube (25 g) + 344969
Lubricating grease "G1" can (900 g) + 139440
To ensure fast and sure delivery of original and wearing parts:
1. Give the order number.
2. Enter further order data:
–Voltage data.
–Number of pieces.
–Machine type.
3. Specify complete shipping information:
–Correct address.
–Required delivery type (e.g. air mail, courier, express mail,
ordinary freight, parcel post).
4. Send the order to the TRUMPF representative office. For
TRUMPF service addresses, see the address list at the end of
the document.
Tab. 6
Ordering wearing parts

20 Original accessories and wearing parts E400EN_05.DOC