Trumpf TruTool F 125 User manual

Operator's manual
english
TruTool F 125 (1A1)

2Table of contents E520EN_03.DOC
Table of contents
1. Safety ..................................................................................3
2. Description .........................................................................5
2.1 Correct use ..........................................................................6
2.2 Technical data TruTool F 125..............................................7
3. Tool assembly....................................................................8
3.1 Adjusting the hammer..........................................................8
4. Operation..........................................................................10
5. Maintenance .....................................................................11
5.1 Replacing plastic buffers....................................................11
5.2 Replacing the carbon brushes...........................................11
6. Original accessories and wearing parts........................12
Warranty
Replacement parts list
Addresses

E520EN_03.DOC Safety 3
1. Safety
¾Read the Operator's Manual and the general safety rules
(Material number 1239438, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
¾Read the Operator's Manual and the safety instructions
(Material number 125699, red document) in their entirety
before starting up the machine. Follow precisely the directions
contained therein.
¾The safety regulations according to DIN VDE, CEE, AFNOR
and other regulations which are valid in individual countries
should be adhered to.
Danger
Lethal danger due to electric shock!
¾Remove the plug from the plug socket before undertaking any
maintenance work on the machine.
¾Check the plug, the cable and the machine for damage each
time before the appliance is used.
¾Keep the machine dry and do not operate in damp rooms.
¾When using the electric tool outside, connect the fault current
(FI) protective switch with a maximum breaking current of
30 mA.
Warning
Danger of injury possible due to improper handling!
¾When working with the machine, wear safety glasses, hearing
protection, protective gloves and work shoes.
¾Do not plug in the plug unless the machine has been
switched off. Pull out the mains plug after use.
Warning
Risk of injury to the hands!
¾Do not place your hand into the processing line.
USA/CAN
Rest of the world

4Safety E520EN_03.DOC
Caution
Damage to property possible due to improper handling!
The machine will be damaged or destroyed.
¾Do not use the power cord to carry the machine.
¾Always guide the electric cord away from the back of the
machine and do not pull it across sharp edges.
¾Arrange for start-ups and checks on manual electric tools to
be carried out by a trained specialist. Only used the original
accessories provided by TRUMPF.

E520EN_03.DOC Description 5
2. Description
5
6
4
3
2
1
7
8
1 Eccentric shaft
2 Flanged plate
3 Hammer Up
4 Hammer Down
5 Carrier plate
6 On/Off switch
7 Knurled screw for loosening or
locking the adjustment
mechanism for the hammer
opening
8 Knurled nut for adjusting the
hammer opening
TruTool F 125
Fig. 38113

6Description E520EN_03.DOC
2.1 Correct use
Warning
Risk of injury!
¾For processing and materials, only use machines which are
named in "Correct use".
The TRUMPF Fold closer is an electric hand tool used for the
following applications:
•Closing (hammering together) of pre-bent standing seams and
angled standing seams on correspondingly pre-machined
workpieces, e.g. ventilation ducts, housings, containers, etc.
•Closing of lock seams on straight or curved contours as well as
in corners and angles.
•Hammering together or metal inserts for workpieces made of
rubber, textile or plastic.

E520EN_03.DOC Description 7
2.2 Technical data TruTool F 125
Rest of the world USA
Values Values Values Values
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz 50 Hz 50/60 Hz
Maximum sheet
thickness 1.25 mm 1.25 mm 1.25 mm 0.051 in
Max. tensile
strength 400 N/mm² 400 N/mm² 400 N/mm² 400 N/mm²
Working speed 5-6 m/min 5-6 m/min 5-6 m/min 16-20 ft/min
Nominal power
consumption 500 W 500 W 500 W 500 W
Stroke rate with
idle run 2160/min 2160/min 2160/min 2160/min
Weight 2.8 kg 2.8 kg 2.8 kg 6.0 lbs
Max. folding
thickness 5 mm 5 mm 5 mm 0.2 in
Max. folding
height 40 mm 40 mm 40 mm 1.6 in
Protective
insulation Class II Class II Class II Class II
Technical data
Noise and vibration Measured values in accordance
with EN 60745
A-weighted sound level Typically 81 dB (A)
A-weighted acoustic power level Typically 85 dB (A)
Hand-arm vibration Typically 2.6 m/s²
Measured values for noise and vibration
Note
The measured values specified above may be exceeded while
working.
Table 1
Table 2

8Tool assembly E520EN_03.DOC
3. Tool assembly
3.1 Adjusting the hammer
46 43 49
47 50
43 Knurled nut
46 Knurled screw
47 Hammer up
49 Carrier plate
50 Hammer down
Standing seam
1. Loosen small knurled screw (46).
2. With the motor running, set the hammer opening to the desired
seam thickness using the large knurled nut (43).
3. Lock small knurled screw (46) into place.
4. Close the lock seam.
Standing seam
Fig. 11400
Adjusting hammer for
standing seam

E520EN_03.DOC Tool assembly 9
46
47
50
49
46 Knurled screw
47 Hammer up
49 Supporting body plate
50 Hammer down
The clearance between the upper and lower hammer must be
adjusted depending on the sheet thickness and/or seam thickness.
1. Loosen small knurled screw (46).
2. Set maximum hammer opening with the large knurled nut (43).
3. Lock small knurled screw (46) into place.
4. Pre-seam the lock seam.
5. Re-loosen small knurled screw (46).
6. With the motor running, set the hammer opening to the desired
seam thickness using the large knurled nut (43).
7. Lock small knurled screw (46) into place.
8. Close the lock seam.
¾Minor differences in seam thickness are balanced out through
the use of a plastic buffer.
Angled standing seam
Fig. 11401
Adjusting the hammer
Angled standing seam
Plastic buffer

10 Operation E520EN_03.DOC
4. Operation
¾Move the On/Off switch to the front.
1. Guide the machine to the workpiece with the flattened edge
foremost once the full rpm has been achieved.
2. Guide the machine along the lock seam.
3. Remove the machine from the workpiece at the end of the lock
seam.
¾Move the On/Off switch to the rear.
Switching on the
TruTool F 125
Working with the
TruTool F 125
Switching off the
TruTool F 125

E520EN_03.DOC Maintenance 11
5. Maintenance
Warning
Risk of possible injury due to improper repairs!
The machine does not function properly.
¾Repairs should be carried out only by a trained specialist.
Are the lock seams no longer closing properly?
A worn-out plastic buffer is the cause.
¾Mount new plastic buffer.
5.1 Replacing plastic buffers
The plastic buffer is for damping the hammer. This plastic buffer
can begin to show wear over time. (see Fig. 11400, Pg. 8)
1. Loosen small knurled screw (46).
2. Loosen knurled nut (43).
3. Remove lower hammer.
4. Pull out upper hammer.
5. Remove plastic buffer with a screwdriver.
6. Push in new plastic buffer.
7. Put upper hammer in place.
8. Insert lower hammer.
9. Close knurled nut (43).
10. Tighten knurled screw (46).
5.2 Replacing the carbon brushes
The machine remains at standstill when the carbon brushes are
worn out.
¾Have the carbon brushes checked and replaced as needed by
a trained technician.

12 Original accessories and wearing parts E520EN_03.DOC
6. Original accessories and wearing parts
Designation Original
acces-
sories
deli-
vered
Wearing
parts
Optio-
nal
Material-
number
Plastic buffer + + 105449
Hammer up + + 0102964
Hammer down + + 0105448
Case + 971396
Operator's manual + 1254079
Safety information (red
document), other countries
+ 125699
Safety information (red
document), USA
+ 1239438
Original accessories, wearing parts and optional items
To ensure fast delivery of the correct original and wearing parts:
1. Give the order number.
2. Enter further order data:
–Tension data
–Number of pieces
–Machine type
3. Give complete dispatch data:
–Correct address.
–Required delivery type (e.g. air mail, courier, express mail,
ordinary freight, parcel post).
4. Send the order to the TRUMPF representative office. For
TRUMPF service addresses, see the address list at the end of
the document.
Tab. 3
Ordering wearing parts