Trumpf TruTool PN 130 User manual

Operator's manual
TruTool PN 130 (1A1)
english

TruTool PN 130 (1A1) Table of Contents
Table of Contents
1. Safety .............................................................................................4
1.1 General safety information..............................................................4
1.2 Specific safety information..............................................................5
2. Description ....................................................................................6
2.1 Intended use ...................................................................................7
2.2 Noise and vibration information ......................................................8
2.3 Technical data of the TruTool PN 130..........................................10
3. Setting work ................................................................................11
3.1 Select tool .....................................................................................11
3.2 Chip bag (optional)........................................................................12
4. Operation .....................................................................................13
4.1 Changing the cutting direction ......................................................14
4.2 Making inner cutouts.....................................................................14
5. Maintenance ................................................................................15
5.1 Replacing the tool .........................................................................16
5.2 Readjusting the lever ....................................................................17
5.3 Replacing carbon brushes ............................................................18
6. Original accessories and wearing parts...................................18
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Safety TruTool PN 130 (1A1)
1. Safety
1.1 General safety information
•Read the operator's manual and safety information in
their entirety before starting up the machine. Closely
follow the instructions given.
•Adhere to the safety regulations in accordance with DIN
VDE, CEE, AFNOR and to the specific regulations of the
country of operation.
Tab. 1
Danger
Risk of fatal injury from electric shock
¾Keep the machine dry and do not operate it in damp
rooms.
¾Check the plug, cable and machine for damage each
time before using the machine.
¾Always lay the electrical cable away from the back of
the machine and do not pull it over sharp edges.
¾Connect the earth leakage (EL) circuit breaker with a
maximum release current of 30 mA when using the
electric tool outside.
¾Pull the plug out of the socket whenever tools have to
be replaced or prior to maintenance work on the
machine.
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TruTool PN 130 (1A1) Safety
Warning
Read all safety warnings (order no. 0125699) and all
instructions!
¾Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Warning
Risk of injury due to improper handling.
¾Wear safety glasses, hearing protection, protective
gloves and work shoes when working at the machine.
¾Have servicing and inspections of hand-held electric
tools carried out by a qualified specialist. Only use
original accessories provided by TRUMPF.
1.2 Specific safety information
Warning
Risk of injury to hands
¾Do not reach into the processing line with your hand.
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Description TruTool PN 130 (1A1)
2. Description
1 Carrier (with integrated die)
2 Punch
3 Lever for tool clamping
4 On/Off switch
5 Motor
TruTool PN 130 Fig. 52866
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TruTool PN 130 (1A1) Description
2.1 Intended use
Warning
Risk of injury
¾Only use the machine for work and materials described
in "Intended use."
The TRUMPF Nibbler TruTool PN 130 is a handheld electric tool used for
the following applications:
•For slitting sectional sheets such as trapezoidal sheet, corrugated
sheet, boxed sheet, offset profiled strips.
•Slitting plate-shaped workpieces made of a punchable material such
as steel, aluminum, non-ferrous heavy metals, and plastic.
•Nibbling straight or curved exterior and interior cutouts.
•For nibbling from scribed lines.
Note
The nibbling process produces cutting edges free of deformations.
TruTool PN 130 in sectional sheets Fig. 52873
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Description TruTool PN 130 (1A1)
2.2 Noise and vibration information
WARNING
Vibration emission value may be exceeded.
¾Select tools correctly and replace them promptly when
they show wear.
¾Have maintenance and repair work performed by
trained specialist technicians.
¾Establish additional safety precautions for the
protection of the operator against the effects of
vibrations (e.g. keeping hands warm and organizing
the work sequences).
WARNING
Noise emission value may be exceeded.
¾Wear hearing protection.
Notes
•The specified vibration emission value was measured in accordance
with a standardized testing procedure and can be used to compare
one electric tool with another.
•The specified vibration emission value can also be applied for a
provisional estimate of the vibration load.
•Times during which the device is switched off or running but not
actually in use can considerably reduce the vibration load during the
entire working period.
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TruTool PN 130 (1A1) Description
Designation of measured value Unit Value in accordance
with EN 60745
Vibration emission value ah(vector
sum of three directions)
m/s28.7
Uncertainty K for vibration emission
value
m/s21.5
A-class acoustic pressure level LPA
typically
dB
(A)
80
A-class acoustic power level LWA
typically
dB
(A)
91
Uncertainty K for noise emission value DB 3
Tab. 3
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Description TruTool PN 130 (1A1)
2.3 Technical data of the TruTool PN 130
Other countries USA
Value Value Value Value
Voltage 230 V 120 V 110 V 120 V
Frequency 50/60 Hz 50/60 Hz 50 Hz 50/60 Hz
Maximum thickness of
the material
Steel 400 N/mm²
Steel 600 N/mm²
Aluminum 250 N/mm²
1.3 mm
0.8 mm
2.0 mm
0.051 in
0.031 in
0.078 in
Working speed 3.2 m/min 10.5 ft/min
Starting hole diameter 15 mm 0.591 in
Radius (hole) 25 mm 0.98 in
Nominal power
consumption
350 W 350 W
Idle stroke rate 3650 1/min 3650 1/min
Weight 1.4 kg 3.1 lbs
Cutting track width 5 mm 0.197 in
Protective insulation Class II Class II
Table 2
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TruTool PN 130 (1A1) Setting work
3. Setting work
3.1 Select tool
Two tool configurations are available for machining work:
Standard tool Tool S
Application
Tool for all applications. Tool for exact and clean
cuts (slow feed).
Identification - Yellow-coated.With re-
cognition groove under
the punch head.
Punch
Carrier
Table 3
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Setting work TruTool PN 130 (1A1)
Note
Before processing the workpiece, coat the cutting track with oil. In this
way:
•The cutting result is improved.
•The service life of the tools is increased.
Material Oil
Steel Punching and nibbling oil (0.5 l, order no. 103387)
Aluminum Wisura oil (1 l, order no. 125874)
Table 4
3.2 Chip bag (optional)
A chip sack can be used to intercept the chips.
TruTool PN 130 with chip bag Fig. 52868
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TruTool PN 130 (1A1) Operation
4. Operation
Warning
Risk of injury due to improper handling.
¾Make sure the machine is always in a stable position
when operating it.
¾Never touch the tool while the machine is running.
¾Always move the machine during work away from your
body.
¾Do not operate the machine above your head.
Switch on
¾Shift the On/Off switch forwards.
Working with TruTool PN 130
1. Do not move the machine towards the workpiece until full speed has
been reached.
2. Machine the material.
Machine the desired cutting line
3. In the event that the cutting track ends in the sheet, pull the machine
(still running) a few millimeters back towards where the cutting track
has already been cut open.
4. Switch the machine off.
Switching off
¾Shift the On/Off switch to the rear.
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Operation TruTool PN 130 (1A1)
4.1 Changing the cutting direction
If necessary, the direction of cutting can be turned to the right or left in 8
indexed positions (every 45°) or freely.
•Adjust for right-handed/left-handed operation.
•Machining sectional sheets.
1 Lever for tool clamping 2 Tool
Changing the cutting direction Fig. 52867
1. Release the lever (1) for tool clamping (½ turn).
2. Turn the tool (2) to the desired direction.
3. Retighten the lever (1) (parallel to the motor).
4.2 Making inner cutouts
¾Make a start hole at least 15 mm in diameter.
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TruTool PN 130 (1A1) Maintenance
5. Maintenance
Danger
Risk of fatal injury from electric shock
¾Pull the plug out of the socket whenever tools have to
be replaced or prior to maintenance work on the
machine.
Warning
Risk of injury due to repair work not being carried out
properly!
Machine does not work properly.
¾Repair work may only be carried out by a qualified
technician.
Caution
Damage to property caused by blunt tools!
Machine overload.
¾Check the cutting edge of the cutting tool hourly for
wear. Sharp cutting tools provide good cutting
performance and are easier on the carrier and the
machine. Replace punches promptly.
Maintenance
point
Procedure and interval Lubricant
Carrier
(punch guide)
Replace as necessary.
Lubricate upon tool change.
Lubricating grease
"G1"
(order no. 0344969)
Punch Replace as necessary. -
Ventilation slots Clean as needed. -
Gearbox and
gear head
After 300 operating hours,
have a trained specialist
relubricate or replace the
lubricating grease.
Lubricating grease
"G1"
(order no. 0344969)
Maintenance table Table 5
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Maintenance TruTool PN 130 (1A1)
5.1 Replacing the tool
1
3
4
26
5
1 Housing
2 Punch adapter
3 Punch
4 Mount
5 Lever for tool clamping
6 Screw
Replacing the tool Fig. 52864
¾Change dull punches and/or carriers.
Note
Dull punches cause the carrier to break.
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TruTool PN 130 (1A1) Maintenance
Disassembling the punch
1. Release the lever (5) by at least three revolutions.
2. Pull carrier (4) out of the housing (1).
3. Remove punch (3).
Installing the punch
1. Lubricate the punch (3) and carrier (4) with lubricating grease "G1".
2. Hang the punch (3) in the groove of the punch holder (2).
3. Insert the carrier (4) into the housing (1).
4. Tighten the lever (5).
Changing carrier
1. Release the lever (5) by at least three revolutions.
2. Pull out carrier (4).
3. Insert the new carrier (4) into the housing (1).
4. Tighten the lever (5).
5.2 Readjusting the lever
The position of the lever can be readjusted as needed.
1. Tighten the lever (5).
2. Release the screw (6) on the lever.
3. Pull off the lever (5) and clean it.
4. Align the lever (5) parallel to the motor and retighten the screw (6).
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Original accessories and wearing parts TruTool PN 130 (1A1)
5.3 Replacing carbon brushes
The motor comes to a standstill whenever the carbon brushes are worn
out.
¾Have the carbon brushes checked and replaced as required by a
qualified specialist.
Note
Only use original replacement parts and observe the specifications on the
type plate.
6. Original accessories and wearing parts
Designation Original
accessories
Wearing
parts
Options Order no.
Punch + + 1439361
PunchS + + 1443568
Carrier + + 1439360
Case + 1452926
Operator's manual + 1444881
Safety information + 0125699
Punching and nibbling
oil for aluminum (1 l)
+ 0125874
Punching and nibbling
oil for steel (0.5 l)
+ 0103387
Chip bag + 1460314
Lubricating grease "G1" + 0344969
Table 6
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TruTool PN 130 (1A1) Original accessories and wearing parts
Ordering wearing parts
1. Specify the order number.
2. Enter further order information:
–Voltage data.
–Quantity.
–Machine type.
3. Provide complete shipping information:
–Correct address.
–Desired delivery type (e.g. air mail, courier, express mail, ordinary
freight, parcel post).
4. Send the order to your TRUMPF representative.
For TRUMPF service addresses, see www.trumpf-powertools.com.
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Original accessories and wearing parts TruTool PN 130 (1A1)
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