Tuff stuff AP-5TOD User manual

ASSEMBLY INSTRUCTIONS
America’s Premium Exercise Equipment
AP-5TOS_AP-5TOD Rev0
© 2003 TASK INDUSTRIES, INC.
Revision Date 06-20-03
Inner/Outer Thigh Option
Includes Assembly for:
AP-5TOS
Inner/Outer Thigh Option W/Nylon Pulleys (Standard)
AP-5TOD
Inner/Outer Thigh Option W/Aluminum Pulleys (Deluxe)

About the AP-5TOS_AP-5TOD Inner/Outer Thight Option
Congratulations on your new purchase of the AP-5TOS_AP-5TOD
Inner/Outer Thight Option. We hope you are completely satisfied
with this product and wish you many years of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will
not occur during shipment. The Limited Warranty and signature
indicating final inspection has been conducted by our line foreman,
is an expression of our confidence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on file with our factory, be
sure to complete the warranty registration card and send it to Task
Industries today.
Prior to the Assembly of the AP-5TOS_AP-5TOD
1. We advise you to consult your local Tuff Stuff retailer if you
should have a question or problem regarding the proper
assembly of this unit.
2. Neatly organize and identify all parts according to the Exploded
View Diagram on Fold-out Pg. 3 and the Parts List on Fold-out
Pg. 4.
Tool Requirements
1. One 7/8” combination wrench
2.One 3/4” combination wrench
3. One 9/16” combination wrench
4.One 1/2” combination wrench
5. One ratchet
6. One 9/16” socket
7. One 1/2” socket
8. One rubber mallet
9. External retaining-ring pliers
10. Windex or household glass cleaner
11. Measuring tape
12. Utility knife
SCREW WIDTH
WASHER DIAMETER
NUT DIAMETER
SCREW LENGHT
Hardware Measurement Diagram
Note: Due to continuing product improvements, specifications and designs are subject to change
without notice.
Specifications
1. Maximum Wt. Capacity 200 Lbs. Fixed
2. Total Machine Weight 80 Lbs.
AP-5TOS_AP-5TOD Inner/Outer Thight Option
1

AP-5TOS_AP-5TOD Inner/Outer Thight Option 4
Item No. Description Part No. Qty Item No. Description Part No. Qty
31 RIGHT HANDLE UP0270 1174 SPLIT LOCK WASHER B/O 3/8" BNH0658 1
32 LEFT HANDLE UP0271 1176 SPLIT LOCK WASHER Z/P 1/2" BNH0572 4
45 ADJUSTABLE PULLEY BRACKET UP0127 1179 TURN/PULL PIN W/KNOB AND LOCK BNH0989 1
76 ALUMINUM CAP 1" RD. (CAP-100) BNH0537 2 180 URETHANE BUMPER 1 3/4 BNH0229 1
78 ALUMINUM PULLEY 3/8" X 4 1/2" BHN0069 3 184 DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/2 BNH0142 1
81 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8 BNH0527 8 197 HEX KEY 3/16" BNH0371 1
89 FINISHED HEX NUT B/O 1/2-13 BNH0201 2 198 HEX KEY 7/32" BNH0575 1
90 FINISHED HEX JAM NUT B/O 1/2-13 BNH0655 1 210 MAIN FRAME UP2116 1
92 FLAT PHILLIPS MACHINE SCREW 8-24 X 1/4 BNH0408 1 211 RIGHT LEG ARM UP0852 1
94 FLAT WASHER SAE 3/8" BNH0239 30 212 LEFT LEG ARM UP0352 1
99 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4 BNH0273 4 213 ADJUSTABLE CAM UP0354 1
101 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 BNH0274 5 214 CAM SUPPORT TUBE UP0847 1
105 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 BNH0312 8 215 PIVOT AXLE SUPPORT TUBE UP0848 1
113 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 BNH0282 1 216 PIVOT ACTUATOR PLATE UP0347 1
120 NYLON BUSHING 1 X 1 1/2 BNH0531 4 217 ADJUSTABLE BACK PAD TUBE UP0361 1
123 NYLON INSERT JAM LOCK NUT 3/8-16 BNH0365 3 218 PIVOT AXLE UP0363 2
125 NYLON INSERT LOCK NUT B/O 3/8-16 BNH0214 9 219 SMALL COVER PLATE UP1000 2
126 NYLON INSERT LOCK NUT B/O 5/16-18 BNH0215 1 220 LEG PAD PIVOT BRACKET UP0364 2
128 ALUMINUM PULLEY 3/8" X 3 1/2" BNH1266 2 221 SEAT PAD UP0188 1
132 PLASTIC END CAP 2 X 3 BNH0606 1 222 BACK PAD UP0158 1
137 PLASTIC INSERT CAP 1" X 2"_ 10-14 GA. BNH0005 3 223 LEG PAD UP0365 2
140 PLASTIC INSERT CAP 1 3/4" SQ. 10-14 GA. BNH0053 1 224 PEC DEC FLOATING PULLEY BRACKET UP0110 1
142 PLASTIC INSERT CAP 2" SQ. 10-14 GA. BNH0012 4 225 MAIN CABLE UP2117 1
144 PLASTIC TUBE GUIDE W/LIP-TEETH 2 1/4" SQ. BNH0059 2 226 TENSION CABLE UP2118 1
150 RETAINING SNAP RING BNH0419 2 227 BRONZE BUSHING 1/2 X 5/8 X 1/2 X 7/8 X 1/8 BNH0528 4
152 RUBBER BUMPER 3/8 X 1 1/2 BNH0514 1 228 BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 1/4 BNH0896 3
156 RUBBER GRIP 1 ID X .125 X 8 BNH0966 2 230 PLASTIC INSERT CAP 1 3/4" RD. 10-14 GA. BNH0011 4
166 SHOULDER BOLT 3/8 X 3/4 BNH0718 1 231 PUSH PULL PIN 1/2 X 5 5/8 BNH0586 1
169 SOCKET SET SCREW ALLOY 10-32 X 1/8 BNH0473 4 232 RUBBER TUBE 1.625 X 1.875 X 11 3/4 BNH0980 2
170 SOCKET SET SCREW ALLOY 3/8-16 X 1/2 BNH0474 4 233 RUBBER TUBE 1.625 X 1.875 X 6 BNH0978 2
171 SPLIT BOLT Z/P 1/2-13 X 1 BNH0479 1 234 UHMW PLASTIC 3/4" ID X 1 1/2" OD X 1 1/2" H BNH1272 1
172 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 BNH1131 1
Item No. Description Part No. Qty Item No. Description Part No. Qty
78 NYLON PULLEY 4 1/2 RD. WHITE BNH0556 3 128 NYLON PULLEY 3 1/2 RD. BNH0553 2
AP-5TOD
All parts same as AP-5TOD, except for the parts listed below
Parts List
AP-5TOS
Parts List
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
BLACK= HARDWARE

DO NOT DISCARD THIS MANUAL
TASK INDUSTRIES, INC.
1325 E. Franklin Ave., Pomona, CA 91766
Ph: 909-629-1600 Fax: [phone]
E-mail: [email protected] Net: www.tuffstuff.net
LIMITED WARRANTY
TuffStuff warrants to the original purchaser only that TuffStuff equipment will be free from defects in
material and workmanship. The warranty and remedies set forth herein are conditioned upon proper
storage, installation, use, maintenance and conformance with any recommendations of TuffStuff. This
warranty does not cover products not manufactured by TuffStuff or products which are altered without
the express written consent of TuffStuff. This warranty as specified: a) Frame structure and welds —
Lifetime, b) Moving parts (e.g. pulleys, bearings, bushings) — 5 years; c) Cables upholstery, hand-
grips, finish and any miscellaneous parts not listed — 1 year; from the day of delivery to the original
purchaser. The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted
defective parts, as TuffStuff may elect, at TuffStuff’s facility in Pomona, California, without charge to
purchaser for either parts or labor. Purchaser is responsible for installation of repaired or replaced
parts, and all transportation and insurance costs on returned or replaced equipment to and from
TuffStuff’s facility in Pomona.
THE FORGOING SHALL CONSTITUTE THE SOLE REMEDY OF THE PURCHASER AND THE
SOLE LIABILITY OF TUFFSTUFF WITH REGARD TO WARRANTY. NO IMPLIED STATUTORY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL AP-
PLY. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, WARRANTY, NEG-
LIGENCE OR OTHERWISE, SHALL TUFFSTUFF BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR
REVENUE, LOSS OF USE OF EQUIPMENT, COST OF CAPITAL, COST OF SUBSTITUTION
EQUIPMENT, DOWNTIME COST, OR CLAIMS OF CUSTOMERS OR PURCHASER FROM SUCH
DAMAGE.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality
or performance of the equipment and no action for breach of this written warranty or any implied war-
ranty shall be commenced more than one (1) year after the accrual of the cause of action. No modifi-
cation of this warranty or waiver of its terms shall be binding on either party unless approved in writing
by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona,
California 91766, before returning any defective equipment.
Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.