Tuff stuff AP-5MPS User manual

ASSEMBLY INSTRUCTIONS
America’s Premium Exercise Equipment
AP-5MPS_AP-5MPD Rev0
Multi-Press Station
Includes Assembly for:
AP-5MPS
Multi-Press W/Nylon Pulleys (Standard)
AP-5MPD
Multi-Press W/Aluminum Pulleys (Deluxe)
Revision Date 06-28-05

About the AP-5MPS_AP-5MPD Multi-Press Station
Congratulations on your new purchase of the AP-5MPS_AP-5MPD
Multi-Press Station. We hope you are completely satisfied with this
product and wish you many years of enjoyment.
Tuff Stuff Equipment
This Tuffstuff product has been built to precise quality standards
and has been carefully packaged to ensure that damage will
not occur during shipment. The Limited Warranty and signature
indicating final inspection has been conducted by our line foreman,
is an expression of our confidence in the completeness, the
materials, and workmanship of this product.
Warranty
SEE A COPY OF WARRANTY ON BACK PAGE.
Registration Card
To avoid unnecessary delays in warranty service and to insure that
a permanent record of your purchase is on file with our factory,
be sure to complete the warranty registration card and send it to
TuffStuff Fitness Equipment today.
Prior to the Assembly of the AP-5MPS_AP-5MPD
1. We advise you to consult your local Tuff Stuff retailer if you
should have a question or problem regarding the proper
assembly of this unit.
2. Neatly organize and identify all parts according to the Parts List
and the Exploded View Diagram.
Tool Requirements
1. One 7/8” combination wrench
2. One 3/4” combination wrench
3. One 9/16” combination wrench
4. One 1/2” combination wrench
5. One ratchet
6. One 3/4” socket
7. One 9/16” socket
8. One rubber mallet
9. Windex or household glass cleaner
10. Measuring tape
11. Utility knife
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Note: Due to continuing product improvements, specifications and designs are subject to change
without notice.
Specifications
1. Maximum Wt. Capacity - 200 lbs.
2. Total Machine Weight - 185 lbs.
AP-5MPS_AP-5MPD Multi-Press Station
Step 1 Bottom Cross Brace Assembly
Assembly List
Item # Description Qty. Item # Description Qty.
1ADJUSTABLE PULLEY BRACKET 1 44 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 3
6BOTTOM CROSS BRACE 1 46 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 2
23 PULLEY 3/8” X 4 1/2” 2 56 NYLON INSERT JAM LOCK NUT B/O 3/8-16 3
34 FINISHED HEX NUT B/O 1/2-13 2 58 NYLON INSERT LOCK NUT B/O 3/8-16 2
37 FLAT WASHER SAE B/O 3/8” 10 80 SPLIT LOCK WASHER Z/P 1/2” 2
AAssemble the Adjustable Pulley Bracket (#1) to the Weight Stack Frame using hardware shown.
BAttach a Pulley 3/8 X 4 1/2 (#23) to the Weight Stack Frame using hardware shown.
CAffix the Bottom Cross Brace (#6) to the Weight Stack Frame using hardware shown.
DAttach a Pulley 3/8 X 4 1/2 (#23) to the Bottom Cross Brace (#6) using hardware shown.

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Weight Stack
Frame
Weight Stack
Frame
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AP-5MPS_AP-5MPD Multi-Press Station
Note: Some parts have
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Assembly List
Item # Description Qty. Item # Description Qty.
7CABLE RETAINER BRACKET 2 45 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1
10 MAIN FRAME 1 46 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 1
19 SWIVEL PULLEY BRACKET 1 55 NYLON INSERT JAM LOCK NUT B/O 1/2-13 1
23 PULLEY 3/8” X 4 1/2” 4 56 NYLON INSERT JAM LOCK NUT B/O 3/8-16 2
36 FLAT WASHER SAE B/O 1/2” 5 57 NYLON INSERT LOCK NUT B/O 1/2-13 2
37 FLAT WASHER SAE B/O 3/8” 6 58 NYLON INSERT LOCK NUT B/O 3/8-16 1
39 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 4 1/2 2 60 PLASTIC END CAP 2 X 3 3
44 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 1 62 PLASTIC INSERT CAP 2” SQ 10-14 GA 1
Step 2 Main Frame Assembly
AUsing a rubber mallet, insert three Plastic End Caps 2 X 3 (#60) onto the tube-ends of the Main Frame (#10).
BAttach the Main Frame (#10) to the Bottom Cross Brace (#6) using hardware shown.
CAttach the Swivel Pulley Bracket (#19) to the Main Frame (#10) using hardware shown. Next, attach a Pulley
3/8 X 4 1/2 (#23) to the Swivel Pulley Bracket (#19) using hardware shown.
DAttach three Pulleys 3/8 X 4 1/2 (#23) to the Main Frame (#10) using hardware shown.
3AP-5MPS_AP-5MPD Multi-Press Station

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AP-5MPS_AP-5MPD Multi-Press Station
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Note: Some parts have
been cut away for clarity.
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Step 3 Bench Assembly
AInsert the Slide Carriage (#16) onto the Bench Frame (#4), locking it into place with the Pull Pin 1/2 X 5 5/8 (#64).
BAttach the Bench Frame (#4) to the Main Frame (#10) using hardware shown.
CAttach one side of the Support Bar (#17) to the Main Frame (#10) using hardware shown.
DConnect the Back Pad Frame (#3) to the Slide Carriage (#16) using hardware shown.
EMount the Back Pad Frame (#3) to the Support Bar (#17) and secure it into place using hardware shown.
FAttach the Bench Seat Pad (#5) to the Slide Carriage (#16) and the Back Pad (#2) to the Back Pad Frame (#3) using
hardware shown.
GAssemble the Foot Roll Holder (#9) to the Main Frame (#10) using hardware shown.
Assembly List
Item # Description Qty. Item # Description Qty.
2BACK PAD 1 37 FLAT WASHER SAE B/O 3/8” 6
3BACK PAD FRAME 1 38 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 1/2 1
4BENCH FRAME 1 40 HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 5 1/2 3
5BENCH SEAT PAD 1 42 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/2 1
8FOAM ROLL 1 X 5 1/2 X 7 1/4 2 43 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4 4
9FOOT ROLL HOLDER 1 47 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 3/4 1
16 SLIDE CARRIAGE 1 55 NYLON INSERT JAM LOCK NUT B/O 1/2-13 2
17 SUPPORT BAR 1 57 NYLON INSERT LOCK NUT B/O 1/2-13 2
21 ALUMINUM COLLAR 1.0312 ID 2 58 NYLON INSERT LOCK NUT B/O 3/8-16 1
27 BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 2 68 RUBBER BUMPER W/WASHER 3/8 X 1 1/2 1
29 CHROME WASHER 3/8 X 1 1/2 2 76 SOCKET SET SCREW ALLOY 10-32 X 1/4 4
35 FLAT HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 1/4 1 79 SPLIT LOCK WASHER B/O 3/8” 2
36 FLAT WASHER SAE B/O 1/2” 8
5AP-5MPS_AP-5MPD Multi-Press Station

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AP-5MPS_AP-5MPD Multi-Press Station
Note: Some parts have
been cut away for clarity.

Step 4 Press Bar Assembly
AConnect the Pivot Arm (#12) to the Main Frame (#10) with the Pivot Axle 1 X 5 5/8 (#13) and secure the axle into place
using hardware shown.
BAttach the Swivel Double Pulley Rod (#18) to the Pivot Arm (#12) with the Rod End 1/2-20 X 1 1/2 (#66) and secure
them into place using one Shoulder Bolt 1/2 X 1 1/4 (#72) and one Nylon Insert Lock Nut 3/8-16 (#58).
CAttach two Pulleys 3/8 X 4 1/2 (#23) to the Swivel Double Pulley Rod (#18) using hardware shown. Next, affix the
Rubber Bumper 3/8 X 2 1/2 (#67) to the Pivot Arm (#12) using hardware shown.
DConnect the Press Bar (#15) to the Pivot Arm (#12) with the Pivot Axle 1 X 5 9/32 (#14) and secure the axle to the
Press Bar (#15) using two Soc Set Screws 1/4-20 X 3/8 (#75).
EAttach the Rubber Bumper 3/8 X 1 1/2 (#68) to the Press Bar (#15) using hardware shown.
Assembly List
Item # Description Qty. Item # Description Qty.
7CABLE RETAINER BRACKET 2 43 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/4 1
12 PIVOT ARM 1 46 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 1
13 PIVOT AXLE 1 X 5 5/8 1 56 NYLON INSERT JAM LOCK NUT B/O 3/8-16 2
14 PIVOT AXLE 1 X 5 9/32 1 58 NYLON INSERT LOCK NUT B/O 3/8-16 1
15 PRESS BAR 1 66 ROD END 1/2-20 X 1 1/2 MALE 1
18 SWIVEL DOUBLE PULLEY ROD 1 67 RUBBER BUMPER 3/8 X 2 1/2 1
23 ALUMINUM PULLEY 3/8” X 4 1/2” 2 68 RUBBER BUMPER W/WASHER 3/8 X 1 1/2 1
27 BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 2 72 SHOULDER BOLT ALLOY 1/2 X 1 1/4 1
29 CHROME WASHER 3/8 X 1 1/2 2 75 SOCKET SET SCREW ALLOY 1/4-20 X 3/8 2
33 FENDER WASHER B/O 3/8 X 2 1 79 SPLIT LOCK WASHER B/O 3/8” 2
37 FLAT WASHER SAE B/O 3/8” 3 81 STEEL BUMPER WASHER Z/P 3/8” 1
41 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1
7AP-5MPS_AP-5MPD Multi-Press Station

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Note: It is recommended to use another
person in assisting with this assembly.
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AP-5MPS_AP-5MPD Multi-Press Station
Note: Some parts have
been cut away for clarity.

Step 5 Cable Routing
A. Begin routing the Multi-Press Cable (#11) under the Pulley 3/8 X 4 1/2 (#23-Labeled H1 ) then up passing between the
Pulley 3/8 X 4 1/2 (#23-Labeled H2 ) and the Cable Retainer Bracket.
B. Next, route the Cable (#11) down passing between the Pulley 3/8 X 4 1/2 (#23-Labeled H3 ) and the Cable Retainer Bracket,
then route it up passing between the Pulley 3/8 X 4 1/2 (#23-Labeled H4 ) and the Cable Retainer Bracket.
C. Continue routing the Cable (#11) down passing between the Pulley 3/8 X 4 1/2 (#23-Labeled H5 ) and the Cable Retainer
Bracket.
D. Next, route the Cable (#11) under the Pulley 3/8 X 4 1/2 (#23-Labeled H6 ) then to the Pulley 3/8 X 4 1/2
(#23-Labeled H7 ).
E. Route the Cable (#11) through the tube of the Bottom Cross Brace (#6) then under the Weight Stack and the Pulley
3/8 X 4 1/2 (#23-Labeled H8 ).
F. Next, route the Cable (#11) up and over the Pulley 3/8 X 4 1/2 (#23-Labeled H9 ).
G. Affix the Cable (#11) to the Weight Stack using one Split Hex Tap Bolt 1/2-13 X 3 1/2 (#78), one Finished Hex Nut 1/2-13
(#34), and one Split Lock Washer 1/2” (#80). See FIG. A.
Assembly List
Item # Description Qty. Item # Description Qty.
11 MULTI-PRESS CABLE 1 78 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 1
34 FINISHED HEX NUT B/O 1/2-13 1 80 SPLIT LOCK WASHER Z/P 1/2” 1
9AP-5MPS_AP-5MPD Multi-Press Station