TurnOnGreen FSP Series Manual

FSP 600 60KW
Standalone Fast Charger
User Manual & Installation Instructions
Copyright © 2021. TurnOnGreen Technologies, a subsidary of TurnOnGreen, Inc. All
Rights Reserved.
84A99900206-RB1
FSP Series


CONTENT
Introductions����������������������������������������������������������������������������������1
Features �����������������������������������������������������������������������������������������1
Applications �����������������������������������������������������������������������������������1
1. Basic User Interface��������������������������������������������������������������������2
2. Specification�������������������������������������������������������������������������������3
2.1 Product Specification������������������������������������������������������������3
2.2 FSP 600 Version Description �������������������������������������������������6
2.3 LED Indication and Operation Status �������������������������������������7
2.4 Dimensions ��������������������������������������������������������������������������8
2.5 Direction of cooling Airflow ��������������������������������������������������8
3. Installation Instruction ���������������������������������������������������������������9
3.1 Before Installation�����������������������������������������������������������������9
3.2 Grounding and Safety Requirement �������������������������������������10
3.3 Install sensor board for safely shutting down ����������������������12
3.4 Unpack the charger�������������������������������������������������������������15
3.5 Recommended Tools for Installation and Inspection �����������18
3.6 Installation Procedure ��������������������������������������������������������19
3.7 Installation Inspection & Commissioning�����������������������������26
4. Network Setting �����������������������������������������������������������������������29
4.1 Wi-Fi Network Setting ��������������������������������������������������������29
4.2 3G/4G Setting ���������������������������������������������������������������������31
4.3 Time setting �����������������������������������������������������������������������33
5. Operation Process ��������������������������������������������������������������������35
5.1 Operating Sequence������������������������������������������������������������35
5.2 Operating Procedure �����������������������������������������������������������35
5.3 Troubleshooting ����������������������������������������������������������������41
5.4 Status Codes ����������������������������������������������������������������������41
6. Maintenance ����������������������������������������������������������������������������62
6.1 General Maintenance ����������������������������������������������������������62
6.2 Replacement Kits and Accessories �������������������������������������65
7. Limited Product Warranty ���������������������������������������������������������66
Appendix - Package list ����������������������������������������������������������������68

Introductions
The FSP 600 DC Fast Charger is the top choice to power battery electric vehicles
(BEV) and plug-in hybrid electric vehicles (PHEV). It is designed for quick charging
in both public and private locations, such as retail and commercial parking spaces,
fleet charging stations, highway service areas, workplace, residence, etc.
The FSP 600 DC Fast Charger has the advantage of easy installation. The plugga-
ble power modules realize flexible and cost-effective installation for different types
of locations. The DC FSP 600 charger also has network communication capability.
It is able to connect with remote network systems and provide drivers of electric
cars real-time information, such as the location of charging stations, charging
progress and billing information. FSP 600 DC Fast Charger has a clear user inter-
face with function buttons, safety certifications and an excellent waterproof and
dust proof design to provide the best choice for outdoor environments.
Features
• Pluggable power modules make installation easy and flexible.
• Offers customers the convenience of start/stop charging control from an autho-
rized RFID smart card or mobile APP.
• Built according to the latest industry standards for DC charging.
• Carries an outdoor rating capable of withstanding solid and liquid intrusions in
outdoor settings making the unit more stable and highly reliable.
• Provides a high-contrast, screen interface with multi-function buttons.
Applications
• Public and Private Parking Areas
• Community Parking Areas
• Parking Areas of Hotels, Supermarkets and Shopping Malls
• Workplace Parking Areas
• Charging Stations
• Highway Rest Areas
1

1. Basic User Interface
Antenna for Wi-Fi & 3G/4G
LED Indication
7" Information Screen
Right Button & Left Button
Credit Card Payment System
(Optional)
• Charging Status
• Alarm information
• User Authorization
Left DC Connector
Right DC Connector
*The connectors installed on
the EVSE may vary depending
on the model (section 2.2)
2
POWERING POSITIVE CHANGE

2. Specication
2.1 Product Specication
Model Name FSP 600
AC
INPUT
Voltage Rating 3Φ480Vac (+10%,-15%)
Max. Input Current 78A @277Vac
92A @235Vac
Electrical Distribution 3P+ N+ PE (Wye configuration)
Power Grid System TN/TT
Frequency 50/60Hz
Max. Input Power 67 kVA
Power Factor > 0.99
Efficiency > 94%, at optimize V/I point
DC
OUTPUT
Output Voltage Range CCS:150Vdc ~ 950Vdc (UL Model)
CHAdeMO:150Vdc ~ 500Vdc (UL Model)
Maximum Output
Current
CCS (UL Model):
120A@150Vdc ~ 500Vdc when
output voltage up to 950Vdc the
output current is 63A
CHAdeMO (UL Model):
120A@150Vdc ~ 500Vdc
Maximum Output
Power DC 60kW
Simultaneously output
mode
0% 50% 100%
*Each connector will get 50% output
power when plug in simultaneously;
And one connector will get 100% when
another connector finish the charging
session or only this connector is
plugged in.
Voltage Accuracy ±2%
Current Accuracy ±2%
Electrical Isolation Isolation between Input and Output
Standby Power < 100W
3

Communication External
Ethernet, Wi-Fi and 3G or 4G
LAN:
support 10/10, 100/100 base
Wi-Fi:
support 2.4G
DLWPH-8M (UL model):
4G Frequency Band:
LTE FDD : B2/B4/B5/B12/B13/B14/
B66/B71
3G Frequency Band:
WCDMA : B2/B4/B5
DLWPH-10M :
4G Frequency Band:
LTE FDD : B1/B3/B5/B7/B8/B20
LTE TDD : B38/B40/B41
3G Frequency Band:
WCDMA : B1/B5/B8
2G Frequency Band:
GSM : B3/B8
Internal CAN / RS485
Input Protection OVP, OCP, OPP, UVP, SPD
Output Protection OCP, OVP, LVP, OTP, IMD
Internal Protection OTP, AC Contactor Detection, DC Contactor Detection, Fuse
Detection
Load Management Via OCPP 1.6 JSON
User Interface &
Control
Display 7-inch LCD
Button
Right Button : Select charging
connector.
Left Button : Home / Stop charge
User Authentication
RFID Support ISO 14443A/B, ISO
15693, FeliCa Lite-S (RCS966),
OCPP, 2D Barcode, APP, Mobile
Payment
Backend Support OCPP 1.6 JSON
4
POWERING POSITIVE CHANGE

Environmental
Conditions
Operation Temperature -30°C to 50°C (-22°F to 122°F), power
derating from 50°C (122°F) and above
Storage Temperature -40°C to 70°C (-40°F to 158°F)
Relative Humidity 5%~95% RH, non-condensing
Altitude ≤ 2000m(6560 ft)
Regulations
Safety UL2202, UL2231
EMI/EMC
FCC CFR Title 47 Part 15
Subpart B: 2020
ANSI C63.4: 2014
ICES-003:2020 Issue 7
Charging Interface CHAdeMO Ver 1.2 (UL Model)
CCS DIN 70121 (UL Model)
Mechanical
Specifications
Dimensions (WxDxH) 700 x 331 x 1800 mm(28 x 13 x 71
inches)
Weight (typ.) < 235 kg(518 lbs), includes two charging
guns
DC Charging Connector CCS, CHAdeMO
Cooling Forced Air
Ingression Protection NEMA 3R
Anti-vandalism IK10, not include LCD & RFID cover
5

2.2 FSP 600 Version Description
The FSP 600 series are available in different versions depending on the charging
connectors, below table shows the available combinations, the coresponding posi-
tion of charging connectors are indicated from left to right when face to charger.
Version Left DC Connector AC Connector Right DC Connector
FSP 600 J00 CHAdeMO - -
FSP 600 J0U CHAdeMO -CCS1
FSP 600 U00 CCS1 - -
FSP 600 U0U CCS1 -CCS1
0 : none
1 : IEC 62196-2 Type 1/SAE J1772 Plug
2 : IEC 62196-2 Type 1/SAE J1772 Socket
3 : IEC 62196-2 Type 2 Plug
4 : IEC 62196-2 Type 2 Socket
5 : GB/T AC Plug
6 : GB/T AC Socket
7 : CCS2 AC Plug
B : GBT DC PT1000
J : CHAdeMO
U : Natural cooling CCS1 combo
V : Liquid cooling CCS1 combo
E : Natural cooling CCS2 combo
F : Liquid cooling CCS2 combo
G : GBT DC
Left DC Connector Right DC Connector
6
POWERING POSITIVE CHANGE

2.3 LED Indication and Operation Status
Left Indicator Right Indicator
Standby Green Green
Fault Red Red
Charging Blue Blue
Status
LED
Standby Fault Charging
*Left LED for Left Connector, Right LED for Right Connector
7

2.5 Direction of cooling Airflow
Air Out Air In
2.4 Dimensions
Main Size of Charger: (Unit: mm)
8
POWERING POSITIVE CHANGE

• Read all the instructions before using and installing this product.
• Do not use this product if power cable or charging cable have any damage.
• Do not use this product if the enclosure or charging connector are broken or open
or if there is damage.
• Do not put any tool, material, finger or other body part into the charging connector
or EV connector.
• Do not twist, swing, bend, drop or crush the charging cable. Never drive over it
with a vehicle.
• Power feed must be 3 Phase Wye configuration with TN(-S)/ TT grounding sys-
tems.
• In the installation of TN(-S) system: the neutral (N) and the PE of the power dis-
tribution are directly connected to the earth. The PE of the charger equipment is
directly connected to the PE of power distribution and separate conductor for PE
and neutral (N).
• In the installation of TT system: the neutral (N) and the PE of the power distribu-
tion are directly connected to the earth. The PE of the charger equipment is isolat-
ed to the PE of power distribution to the earth.
• The capacity of power supply should be higher than 67kVA in order to function
correctly.
• The product should be installed in free air area and keep at least 30cm (12 inch-
es) clearance distance to all air vent of the product.
• Recommend to keep not less than 100cm (3 ft. 6 in.) clearance distance from all
around the product following NEC table 110.26 condition 2, 151-600V.
3. Installation Instruction
3.1 Before Installation
Warning: The product should be installed only by a licensed contractor
and/or licensed technician in accordance with all building codes, elec-
trical codes and safety standards.
Warning: The product should be inspected by a qualified installer prior
to initial use. Under no circumstances will compliance with the infor-
mation in this manual relieve user of his /her responsibilities to comply
with all applicable codes and safety standards.
9

• The product must be connected to a grounded, metal, permanent wiring system.
Connections shall comply with all applicable electrical codes. Recommend the
ground resistance be less than 10Ω.
• Ensure no power is connected at all times when installing, servicing, or maintain-
ing the charger.
• Use appropriate protection when connecting to main power distribution network.
• Use appropriate tools for each task.
3.2 Grounding and Safety Requirement
CAUTION: The disconnect switch for each ungrounded conductor of
AC input shall be provided by installation contractor or technician in
accordance with the National Electric Code, ANSI/NFPA 70.
CAUTION: A cord extension set or second cable assembly shall not be
used in addition to the cable assembly for connection of the EV to the
EVSE.
NOTICE
It is recommended to conduct WI-Fi and 4G signal strength while
charger installation. The RSSI (Received Signal Strength Indication)
value is considered as good as higher than -65dBm. Poor connec-
tion quality might interrupt charging process or data transaction.
10
POWERING POSITIVE CHANGE

3�2�1 Service Wiring
• Ground Connection
Always connect the Neutral at the service to Earth Ground. If ground is not provid-
ed by the electrical service then a grounding stake must be installed nearby. The
grounding stake must be connected to the ground bar in the main breaker panel
and Neutral connected to Ground at that point.
• 480Vac (Line to Line) Three-Phase
CAUTION!
This is feed from Wye-connection power grid, the FSP 600 can connect
to L1, L2 or L3, and Neutral. Earth ground must be connected to neutral
at only one point, usually at the breaker panel.
480V Three-Phase Wiring Connection
WARNING!
Earth Connection is Essential!
PE
277V 277V
277V
480V
Neutral
L3
L1
L2
DANGERS
Be Aware of High Voltage!
11

3.3 Install sensor board for safely shutting down
1� Introduction: Chargers are equipped with a sensor board which is capable of
safely shutting down and isolating the upstream safety device to isolate all in-
coming electrical feeds to the charger.
2� Function Block Diagram:
Door Sensor Signal
TIll Sensor
Sensor Board
Upstream Circuit Breaker
or
Similar Safety Device
Dry Contact
12
Cable Gland
SOR
Circuit Breaker
Sensor Board
POWERING POSITIVE CHANGE

3� Connecting Sensor Board:
4� Sensor Board functions:
a) When either door sensor or tilt sensor been trigger, it will send a voltage to
trip off or open or cut off power of upstream circuit breaker, it is also knowns
as “shunt release” which you can find more description on internet.
Built-in self
test button
13
b) When upstream circuit breaker been cut off, the charger will be totally shut
down then goes into “off line”status immediately, it won’t be recover remote-
ly, only relies on service people to be presented on site.
c) This board has self-test button to test if it stays function properly during instal-
lation or regular maintenance service.
15°
Door SwitchDoor Switch
OPEN
OPEN
12Vdc Input from
Charger AUX power
Connection from
Charger backplane
board
Connection from
Door Sensor
Module
To upstream circuit
breaker
and SOR unit
Built-in self
test button
Built-in self
test button

5� Upstream circuit breaker selection and aux power preparation:
Constructor or CPO is mandatory to select a circuit breaker which with “shunt
release accessory”or relevant devices so that the safety function can be activat-
ed. Below are reference SOR reference models from ABB:
12V : SOR-C 12V DC (1SDA066321R1)
24V : SOR-C 24-30V AC/DC (1SDA066322R1)\
Siemens Shunt release reference models :
3VA9988-0BL33(220-250VADC) (For 60KW CE)
3VA9978-0BL33(208-277Vac/220-250 Vdc) (For 60KW UL)
Schneider Shunt release reference models :
LV429387-208-277VAC 60Hz (For 60KW CE & UL)
6� Wires Spec Selection:
The wires from sensor board to upstream circuit breaker is recommended
UL1015 20AWG 105°C 600V or relevant.
14
NOTICE
Once the power been from upstream circuit breaker, in order to get
power back to charger’s auxiliary power supplies for maintenance
purpose, please disable door limit switch before recovery circuit
breaker.
POWERING POSITIVE CHANGE

1. The product is direct current (DC) charger and the packing design passed the
packaging simulation test. If the packaging damage caused by overturning, fall-
ing or external impact during transportation, it may cause the product damage
or defects. If there is any serious damage to the packaging when receiving the
goods, please notify the supplier about your findings.
2. The product is delivered by transport company to warehouse or specified location
where it will be handed over. Transporting the charger to its final location (last
mile service) is not standard included in the order.
3. NOTICE: The delivery truck unloads the pallet carrying the charger. The movement
of the charger to its final location is the responsibility of the customer / contrac-
tor.
If the TiltWatch indicator is red (tilted over 80°)
1. Do not refuse the shipment / receipt.
2. Make a notation on the delivery receipt and inspect cabinet for damage.
3. If damage is discovered, leave cabinet in original package and request immedi-
ate inspection from carrier within 3 days of delivery.
4. Contact the supplier by mail or phone to address your findings.
WARNING!
Charger weight might be 235 kg (518 lbs). Charger with
package might be 335 kg (739 lbs). Be careful during unpack
process.
3.4 Unpack the charger
15

Remove the surrounding boards
STEP 1�
STEP 2�
Remove the carton and packing cushion and film.
16
POWERING POSITIVE CHANGE

Remove these 4 pcs of fixing M12 screws.
STEP 3�
To use lifting eye bolts to move the EVSE, please apply 6mm (1/4 inches) diam-
eter steel wire rope to the four eye bolts as following picture.
STEP 4�
> 600mm (24”)
17
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