TurnOnGreen EVP1100 Series User manual

Electric Vehicle AC Charger
EVP1100 Series - User Manual
Copyright © 2021. TurnOnGreen Technologies, a subsidary of TurnOnGreen, Inc. All Rights Reserved.
OutdoorsNEMA 4 Authorization Management Repairable

CONTENT
1. Important Safety Instructions .......................................................................1
2. Federal Communication Commission Interference Statement ..................3
3. Industry Canada statement:..........................................................................5
4. Interface..........................................................................................................7
4.1 Surface ....................................................................................................7
4.2 Bottom Case and Wire box.....................................................................8
5. Dimensions ....................................................................................................9
5.1 Main Size of Charger ..............................................................................9
5.2 Wall-Mount Bracket................................................................................9
6. Specification................................................................................................ 10
7. Status Description of the Charger Indication Lights................................. 11
8. Screen Instructions..................................................................................... 12
8.1 Status bar............................................................................................. 12
8.2 Status Code Table ............................................................................... 12
9. Installation Instructions.............................................................................. 14
9.1 Safety Requirements ........................................................................... 14
9.2 Power Grid Connection and Grounding Type..................................... 15
9.3 Packing List ......................................................................................... 17
9.4 Tools and Materials Required ............................................................. 18
9.5 Wall-Mount Bracket Installation Requirements................................. 18
9.6 EVP1100 Installation Requirements................................................... 19
9.7 Installation Steps................................................................................. 19
10. Charger Standard Setting ......................................................................... 29
10.1 Time setting ...................................................................................... 29
10.2 Wi-Fi Setup ........................................................................................ 31
10.3 4G Setup (EVP1100-WG only)........................................................... 32
10.4 Re-checking the Wi-Fi and 4G Signal Strength on Power-Up. ...... 33
11. Operating Instructions.............................................................................. 35
11.1 Error and Warning Message.............................................................. 37
12. Maintenance and Repair........................................................................... 39
12.1 Daily Maintenance............................................................................. 39
12.2 Maintenance Spares.......................................................................... 39
12.3 Warranty and Maintenance............................................................... 40
12.4 Maintenance History ......................................................................... 41

1. Important Safety Instructions
Please read all Important Safety Instructions as well as charging instructions
in your vehicle owner’s manual before attempting to charge your electric
vehicle. Failure to do so can result in death or severe injury. Save this user
manual for future reference. There are many safety features built into the
charger. Read all the safety information and warnings in this manual to avoid
any risks or hazards and risks associated with using this charger.
Warning
When using electric products, basic precautions should always be followed.
This manual contains important instructions, including the following, which
must be followed during installation, operation and maintenance.
• Do not install or use the charger near flammable, explosive, corrosive, or
combustible materials, chemicals, or vapors.
• Turn off the input power of the charger before performing any
maintenance on the charger.
• The device is designed only for vehicles that are compatible with the SAE
J1772 Level 2 charging standard.
• Do not use the charger if it is defective, of if it appears cracked, frayed,
broken, or damaged.
• Do not attempt to open, disassemble, repair, tamper with, or modify
the charger. Contact our Customer Service department if you have any
questions or require the replacement or repair of any parts.
• Do not use the charger when either you, the vehicle or charger is exposed
to severe rain, snow, or other severe weather.
• When transporting the charger, handle it with care and do not drag or step
on the device.
• Do not touch the charging connector terminal with any sharp metallic
objects, in order to prevent damage.
• Do not forcefully pull the charging cable, damage it with sharp objects,
or place fingers or insert foreign objects into any part of the charging
connector.
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EVP1100 Series - User Manual

• Risk of explosion. This device has arcing or sparking parts that should
not be exposed to flammable vapors.
• Risk of electric shock. Do not remove the cover or attempt to open the
enclosure of this device. There are no user-serviceable parts inside.
Contact a qualied service company if you require any service repairs.
• To reduce the risk of fire, connect only to a circuit provided with 60
amperes maximum branch circuit overcurrent protection in accordance
with the national Electrical Code, ANSI/NFPA 70, and the Canadian
Electrical Code, Part I, C22.1
• This charger should be installed, adjusted, and serviced by a qualified
electrician or a person familiar with the construction and operation of
this type of charger and the dangers involved. Failure to observe this
precaution could result in damage to the charger, or even severe injury or
death.
• Incorrect installation and testing of the charger could potentially damage
either the vehicle’s battery and the charger. This type is damage is not
covered by our warranty policy.
• Ensure that the charging cable is well-positioned during the charging
process, to avoid the cable getting stepped on, tripped over, or subjected
to damage or stress.
• Do not use this charger with a frayed charging cable having damaged
insulation or any other sign of damage.
• Ensure that the wire type, diameter, current rating, and temperature rating
comply with the local electrical standards and requirements in your local
area.
• Before starting the installation, turn off all power.
• For permanently connected equipment, protective grounding and bonding
terminals-eld wiring terminals for connection of equipment-grounding
conductors are identified by: "G," "GR," "GND," "Ground," "Grounding" or
the ground symbol, either on a wiring diagram provided on the unit, or a
marking on the wiring diagram attached to the unit.
• This device should be supervised when used around children.
• Do not put ngers into the electric vehicle connector
• The device is not to be lifted or carried by either the flexible cord or the EV
cable
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This device complies with Part 15 of the FCC Rules. Operation is subject
to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in
a residential installation. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one of the
following measures:
-Reorient or relocate the receiving antenna.
-Increase the separation between the equipment and receiver.
-Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
-Consult the dealer or an experienced radio/TV technician for help.
FCC Caution: Any changes or modifications not expressly approved by the
party responsible for compliance could void the user's authority to operate
this equipment
2. Federal Communication
Commission Interference
Statement
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EVP1100 Series - User Manual

This transmitter must not be co-located or operating in conjunction with any
other antenna or transmitter.
Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an
uncontrolled environment. This equipment should be installed and operated
with minimum distance 20cm between the radiator & your body.
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3. Industry Canada statement:
This device complies with ISED’s licence-exempt RSSs. Operation is subject
to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d’ ISED applicables aux appareils
radio exempts de licence. L’exploitation est autorisée aux deux conditions
suivantes : (1) le dispositif ne doit pas produire de brouillage préjudiciable,
et (2) ce dispositif doit accepter tout brouillage reçu, y compris un brouillage
susceptible de provoquer un fonctionnement indésirable.
Radiation Exposure Statement:
This equipment complies with ISED radiation exposure limits set forth for an
uncontrolled environment. This equipment should be installed and operated
with greater than 20cm between the radiator & your body.
Déclaration d'exposition aux radiations:
Cet équipement est conforme aux limites d'exposition aux rayonnements
ISED établies pour un environnement non contrôlé. Cet équipement doit être
installé et utilisé à plus de 20 cm entre le radiateur et votre corps.
This device is intended only for OEM integrators under the following
conditions: (For module device use)
The antenna must be installed and operated with greater than 20cm between
the antenna and users, and
The transmitter module may not be co-located with any other transmitter or
antenna.
As long as the 2 conditions above are met, further transmitter test will not
be required. However, the OEM integrator is still responsible for testing their
end-product for any additional compliance requirements required with this
module installed.
Cet appareil est conçu uniquement pour les intégrateurs OEM dans les
conditions suivantes: (Pour utilisation de dispositif module)
L'antenne doit être installé et exploité avec plus de 20 cm entre
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EVP1100 Series - User Manual

l'antenne et les utilisateurs, et
2) Le module émetteur peut ne pas être coïmplanté avec un autre émetteur
ou antenne.
Tant que les 2 conditions ci-dessus sont remplies, des essais
supplémentaires sur l'émetteur ne seront pas nécessaires. Toutefois,
l'intégrateur OEM est toujours responsable des essais sur son produit nal
pour toutes exigences de conformité supplémentaires requis pour ce module
installé.
IMPORTANT NOTE:
In the event that these conditions cannot be met (for example certain laptop
configurations or co-location with another transmitter), then the Canada
authorization is no longer considered valid and the IC ID can not be used
on the final product. In these circumstances, the OEM integrator will be
responsible for re-evaluating the end product (including the transmitter) and
obtaining a separate Canada authorization.
NOTE IMPORTANTE:
Dans le cas où ces conditions ne peuvent être satisfaites (par exemple
pour certaines configurations d'ordinateur portable ou de certaines co-
localisation avec un autre émetteur), l'autorisation du Canada n'est plus
considéré comme valide et l'ID IC ne peut pas être utilisé sur le produit
nal. Dans ces circonstances, l'intégrateur OEM sera chargé de réévaluer le
produit nal (y compris l'émetteur) et l'obtention d'une autorisation distincte
au Canada.
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4. Interface
4.1 Surface
5” LCD Screen
SAE J1772
AC Charging
Connector
Wall-Mount
Bracket with
Power Box
AC Power Inlet
Charging Cable Inlet
LED Light
Indication
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EVP1100 Series - User Manual

4.2 Bottom Case and Wire box
Ethernet Inlet
Blade Female Connector
Ethernet Inlet Hole
Network and setting Port
Power and Grounding Setting
Blade Male connector
For 4G SIM Card
AC Inlet
AC Inlet Hole
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5.1 Main Size of Charger
5.2 Wall-Mount Bracket
5. Dimensions (unit:mm)
295 158
505
264.7
384.2
42
163.8
197.8
257.8
337.8
369.7
0
05040 50 87
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EVP1100 Series - User Manual

6. Specication
Rated Input Voltage 200-240 VAC / Single Phase
Rated Output Current 48A
AC Power Frequency 50/60 Hz
Input Protection UVP, OVP, Surge protection, Ground fault
Output Protection OCP, Control pilot fault, Residual current
protection
Output Interface SAE J1772 AC Charging Connector
Storage Temperature -40°C to + 70°C
Operation Temperature -30°C to +50°C
Relative Operation Humidity Up to 85% at 50°C non-condensing
Relative Storage Humidity Up to 95% at 50°C non-condensing
Display LED pilot lamp (standard),
5-inch LCD (High-end)
User Authorization RFID (ISO/IEC 14443A/B, ISO/IEC 15693, FeliCa™,
Mifare), ISO15118
RJ45 Cable Inlet 10M/100M Base-T
Wi-Fi Function 802.11 b/g/n
2G/3G/4G Finction*1 LTE, UMTS/HSPA(+), GSM/GPRS/EDGE
Cable Length 5M (From charger’s body to lower edge of
charging connector)
Protection Level NEMA TYPE 4
Installation Type Wall-Mount
Altitude ≤ 2000 m
Weight 9±0.5kg
Dimensions 295 (W) x 158 (D) x 505 (H) mm
*1 EVP1100-WG Only
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7. Status Description of the Charger
Indication Lights
Work status Blue Green Red
Initial Constantly Bright
(White)
Idle Backend
connected Sleep - Breath -
Idle
Backend connected -Constantly Bright -
Idle Backend
disconnected Sleep -Breathing (Yellow)
Idle
Backend disconnected -Constantly Bright (Yellow)
Authorize RFID
authorization Pass
Flicker
3 sec
Authorize RFID
authorization Fail
Flicker
3 sec
Handshaking Constantly Bright - -
Charging Flicker - -
Terminate Constantly Bright - -
Complete Constantly Bright - -
MMaintenance
Upgrade -Flicker
(Yellow)
Reservation - Flicker
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EVP1100 Series - User Manual

8. Screen Instructions
8.1 Status bar
8.2 Status Code Table
*For latest status code, please visit our website.
Status Code Description
011004 RCD/CCID self-test fail
011009 output relay welding
011010 output relay driving fault
011021 WiFi module broken
011036 Rotary switch fault
012200 System input OVP
012203 System input UVP
012212 System input drop
012216 System output OCP
012223 System ambient/inlet OTP
012233 RCD/CCID trip
Status Code
4G connected
with internet
4G Not Connected
WiFi connected
with internet
WiFi Not Connected
Ethernet connected
with internet Ethernet Not Con- nected
Backend Online Backend O󰀪ine
WiFi connected
without internet
4G connected
without internet
Ethernet connected
without internet
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012241 WiFi module communication fail
012242 3G/4G module communication fail
012243 RFID module communication fail
012254 Fail to create share memory
012255 CSU initialization failed
012256 Ground Fault
012257 MCU self-test Fault
012262 Syetem output Circuit Short
012344 Meter IC communication timeout
012345 Pilot negative error
013607 CSU fimrware update fail
013622 Disconnected from Internet through Ethernet
013623 Disconnected from Internet through WiFi
013625 Disconnected from AP through WiFi
023703 Pilot fault
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EVP1100 Series - User Manual

1 2
9. Installation Instructions
• Read this user manual thoroughly and make sure to review all local
building and electrical codes before installing the AC charger. A
qualied technician should install the AC charger according to the
user manual and local safety regulations.
• Use appropriate protection when connecting to the main power
distribution cable.
• Type B, C or D breaker with a rating current of 60Amp should be
installed in the upstream AC distribution box.
• Disconnect switch for each ungrounded conductor of AC input shall
be provided by others in accordance with the National Electric Code,
ANSI/ NFPA 70.
• Verify that the Wall Connector is properly grounded. The ground
connection must be bonded in the upstream power supply for
proper operation. Check all physical connections, including the
wire box terminals, electrical panel(s), and wire box. In residential
power supplies, check the bond between ground and neutral at the
main panel. If connected to a step- down transformer, contact the
transformer's manufacturer for direction on how to bond the ground
connection.
9.1 Safety Requirements
ADip switch
Rotary switch
B
A
B
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• This AC charger supports different power grid connections and
grounding types. You can congure through the setting dip switch.
Setting methods are shown below.
• Before setting the dip switch, make sure the input power is turned
OFF.
• Use a non-conductive object to set the dip switch.
9.2 Power Grid Connection and Grounding Type
Switch 1 (Power Grid Type) Switch 2 (Grounding System)
ON LN IT
OFF LL TT-TN
120V 120V
208V
PE
L1
L2
V/2 V/2
V
PE
L1
L2
0 V
V
PE
L
N
V=240 or 200 volt
Charger
input terminal
Charger
input terminal
Charger
input terminal
V=240 or 230 or 220 or 200 volt
*Note 1: The default value in North America and Japan is (LL / TT-TN).
*Note 2: The default value for other regions is (LN / TT-TN).
*Note 3: If it is not the above standard grid type, please contact our technical staff
for assistance and conrmation.
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EVP1100 Series - User Manual

Maximum Output Current
This AC charger can support different maximum
output current through the setting rotary switch. Setting
methods are shown below
• Before setting the rotary switch, make sure the input
power is turned OFF.
• Use a non-conductive object to set the rotary switch.
Switch Setting
Number 8 9 A B*1 C D E F
Maximum Output
Current 30A 32A 40A 48A Invalid Setting
Invalid
Setting
Invalid
Setting
Slave
Mode
Switch Setting
Number 0 1 2 3 4 5 6 7
Maximum Output
Current
Test
Mode 6A 8A 10A 13A 16A 20A 25A
* Note 1: The default is 48A.
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9.3 Packing List
No. Product Name Quantity Note
1AC Charger (With Charging Cable) 1
2Wall-Mount Bracket & Inlet Box 1
3User Manual 1
4Product Certication 1
5Expansion Screw 4
6M5 Self-Tapping Screws 4
7RFID Card 2
8Torx/T30 L-Wrench 1
9M5 Screw 5
Product Certification
Dateof inspection
Inspector
1 2 3 4 5
6 7 8 9
RFID
Classic Edition
Electric Vehicle AC Charger
AX Series - User Manual
COPYRIGHT © 2021 reserves the right to make changes to this product without further notice.
Outdoors
version.W84A99900147-HB1
High-End Edition
NEMA 4R Authorization ManagementRepairable
EVP1100
ScanwithPhoneTap
EVP1100
ScanwithPhoneTap
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EVP1100 Series - User Manual