TYROLIT Hydrostress CCE25 User manual

Index 003
Operating Instructions
Wire Saw CCE25 | Wire Saw CCH25
Original Operating Instructions
10991955 en / 24.02.2021

Page 2 CCE25 / CCH25
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Telefon [phone]
Telefax 0041 (0) 44 952 18 00
Congratulations!
With a Hydrostress unit from TYROLIT, you have chosen a tried and tested piece of equipment
which has been designed and built to leading technical standards. Only genuine TYROLIT Hy-
drostress replacement parts can guarantee quality and interchangeability. We are unable to ful-
l our warranty obligations if maintenance work is neglected or carried out unprofessionally.
Any repair work must be carried out by trained personnel only.
Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that you enjoy untroubled and fault-free working with your TYROLIT unit.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
Page 3CCE25 / CCH25
Safety
These instructions are just one part of the documentation which is supplied together with the
wire saw. These instructions go together with the "Safety Manual / System Description for Wire
Saws" to form a complete set of documentation.
DANGER
Failure to comply with the safety instructions in the "Safety Manual / System Description" may
result in serious injury or even death.
XPlease ensure that the "Safety Manual / System Description for Wire Saws" has been read and
understood in full.
DANGER
Cuts from the diamond wire!
XAlways wear protective gloves when working on the wire saw, particularly when working on
the diamond wire.
XOnly operate the wire saw with a guard.
DANGER
Serious injury or material damage as a result of uncontrolled movements of the
wire saw!
XNever connect or disconnect hoses while the wire saw is running.
1

TYROLIT Hydrostress AG
Page 4 CCE25 / CCH25
Description
Wire saw system
The "Safety Manual / System Description for Wire Saws" describes how to work safely with wire
sawing systems.
Components
1 Drive motor 8 Feed drive shaft
Motor hydraulic 9 Gear wheel
Motor electric 10 Central tube
2 Drive roll 11 Extension arm
3 Tensioning device 12 Cruciform member
4 Swivel arm 13 Diverter roll
5 Diverter roll 14 Diamond wire guard
6 Feed motor 15 Guide roller unit
Hydraulic feed motor 16 Diamond wire
Feed motor electric 17 Water supply line
7 Gearbox
2
2.1
2.2

TYROLIT Hydrostress AG
Page 5CCE25 / CCH25
Design and function
Operating principle
The diamond wire is driven by the main motor via the drive roll. The feed motor drives the gear
shaft through the gear box. The wire saw is revolved about the axis of the centre tube by gears.
1 Drive roll 4 Feed drive shaft
2 Feed motor 5 Gear wheel
3 Gearbox 6 Central tube
Diamond wire direction of motion
The direction of motion of the diamond wire is determined by the drive motor and can be
changed at the drive unit or at the controls.
3
3.1
3.2

TYROLIT Hydrostress AG
Page 6 CCE25 / CCH25
Assembly
Preparation
The wire saw must be anchored rmly to the substrate. In preparation a hole for the central
tube and a hole for the wire to pass through must be bored.
X
Assembly
X
3.3

TYROLIT Hydrostress AG
Page 7CCE25 / CCH25
Assembly Description
Step A
XSecure central tube (1) with at least two M12 bolts and drive-in location dowels
XLocate rotating tube (2) from below in the central tube
Step B
XBolt rotating tube (2) to gearbox plate and gearbox (4)
XPush the diverter roll tube (3) from above through the central tube and bolt to the gearbox
plate
Step C
XAssemble cruciform member (5) (Note mounting position)
XMount extension arm (6)
Step D
XMount diverter rolls (7) and (8)
XBolt down tensioning unit (9)
Step E
XBolt guide roller units (10) and (11) to extension arm tubes
XInsert diamond wire (12) and tension over tensioning unit (9)
XMount diamond wire guard (13)
DANGER
To secure the wire saw appropriate sub-surface anchoring elements should be used. When po-
sitioning the dowels the installation instructions of the dowel manufacturer must be followed.
Example: TYROLIT instructions for dowel M12x50

TYROLIT Hydrostress AG
Page 8 CCE25 / CCH25
Diamond wire guard
DANGER
Death or serious injury as a result of the wire acting like a whip or diamond wire elements
ying o.
XAlways work with the diamond wire guard tted.
XMake sure that you always stick to the dened safety distances and working areas.
X
Systems
The wire saw can be operated both hydraulically and electrically.
System components for the hydraulic version:
1x Drive unit
1x Drive motor hydraulic
1x Feed motor electric
System components for the electric version:
1x Control unit with remote control
1x Drive motor electric
Mounting motor
The drive motor and the feed motor must be mounted and connected prior to the rst com-
missioning run according to the mounting instructions.
3.4
3.5
3.6

TYROLIT Hydrostress AG
Page 9CCE25 / CCH25
Tensioning the diamond wire
X
Water connection
The cooling water for the saw system ows from the drive unit or the control unit directly to the
wire saw.
3.7
3.8

TYROLIT Hydrostress AG
Page 10 CCE25 / CCH25
Application
Correct cutting direction
Securing cut-outs
1 Suspension device
2 Wedge
3 Support rod
4
4.1
4.2