TYROLIT Hydrostress CCE25 User manual

Index 003
Operating Instructions
Wire Saw CCE25 | Wire Saw CCH25
Original Operating Instructions
10991955 en / 24.02.2021

Page 2 CCE25 / CCH25
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Telefon [phone]
Telefax 0041 (0) 44 952 18 00
Congratulations!
With a Hydrostress unit from TYROLIT, you have chosen a tried and tested piece of equipment
which has been designed and built to leading technical standards. Only genuine TYROLIT Hy-
drostress replacement parts can guarantee quality and interchangeability. We are unable to ful-
l our warranty obligations if maintenance work is neglected or carried out unprofessionally.
Any repair work must be carried out by trained personnel only.
Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that you enjoy untroubled and fault-free working with your TYROLIT unit.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
Page 3CCE25 / CCH25
Safety
These instructions are just one part of the documentation which is supplied together with the
wire saw. These instructions go together with the "Safety Manual / System Description for Wire
Saws" to form a complete set of documentation.
DANGER
Failure to comply with the safety instructions in the "Safety Manual / System Description" may
result in serious injury or even death.
XPlease ensure that the "Safety Manual / System Description for Wire Saws" has been read and
understood in full.
DANGER
Cuts from the diamond wire!
XAlways wear protective gloves when working on the wire saw, particularly when working on
the diamond wire.
XOnly operate the wire saw with a guard.
DANGER
Serious injury or material damage as a result of uncontrolled movements of the
wire saw!
XNever connect or disconnect hoses while the wire saw is running.
1

TYROLIT Hydrostress AG
Page 4 CCE25 / CCH25
Description
Wire saw system
The "Safety Manual / System Description for Wire Saws" describes how to work safely with wire
sawing systems.
Components
1 Drive motor 8 Feed drive shaft
Motor hydraulic 9 Gear wheel
Motor electric 10 Central tube
2 Drive roll 11 Extension arm
3 Tensioning device 12 Cruciform member
4 Swivel arm 13 Diverter roll
5 Diverter roll 14 Diamond wire guard
6 Feed motor 15 Guide roller unit
Hydraulic feed motor 16 Diamond wire
Feed motor electric 17 Water supply line
7 Gearbox
2
2.1
2.2

TYROLIT Hydrostress AG
Page 5CCE25 / CCH25
Design and function
Operating principle
The diamond wire is driven by the main motor via the drive roll. The feed motor drives the gear
shaft through the gear box. The wire saw is revolved about the axis of the centre tube by gears.
1 Drive roll 4 Feed drive shaft
2 Feed motor 5 Gear wheel
3 Gearbox 6 Central tube
Diamond wire direction of motion
The direction of motion of the diamond wire is determined by the drive motor and can be
changed at the drive unit or at the controls.
3
3.1
3.2

TYROLIT Hydrostress AG
Page 6 CCE25 / CCH25
Assembly
Preparation
The wire saw must be anchored rmly to the substrate. In preparation a hole for the central
tube and a hole for the wire to pass through must be bored.
X
Assembly
X
3.3

TYROLIT Hydrostress AG
Page 7CCE25 / CCH25
Assembly Description
Step A
XSecure central tube (1) with at least two M12 bolts and drive-in location dowels
XLocate rotating tube (2) from below in the central tube
Step B
XBolt rotating tube (2) to gearbox plate and gearbox (4)
XPush the diverter roll tube (3) from above through the central tube and bolt to the gearbox
plate
Step C
XAssemble cruciform member (5) (Note mounting position)
XMount extension arm (6)
Step D
XMount diverter rolls (7) and (8)
XBolt down tensioning unit (9)
Step E
XBolt guide roller units (10) and (11) to extension arm tubes
XInsert diamond wire (12) and tension over tensioning unit (9)
XMount diamond wire guard (13)
DANGER
To secure the wire saw appropriate sub-surface anchoring elements should be used. When po-
sitioning the dowels the installation instructions of the dowel manufacturer must be followed.
Example: TYROLIT instructions for dowel M12x50

TYROLIT Hydrostress AG
Page 8 CCE25 / CCH25
Diamond wire guard
DANGER
Death or serious injury as a result of the wire acting like a whip or diamond wire elements
ying o.
XAlways work with the diamond wire guard tted.
XMake sure that you always stick to the dened safety distances and working areas.
X
Systems
The wire saw can be operated both hydraulically and electrically.
System components for the hydraulic version:
1x Drive unit
1x Drive motor hydraulic
1x Feed motor electric
System components for the electric version:
1x Control unit with remote control
1x Drive motor electric
Mounting motor
The drive motor and the feed motor must be mounted and connected prior to the rst com-
missioning run according to the mounting instructions.
3.4
3.5
3.6

TYROLIT Hydrostress AG
Page 9CCE25 / CCH25
Tensioning the diamond wire
X
Water connection
The cooling water for the saw system ows from the drive unit or the control unit directly to the
wire saw.
3.7
3.8

TYROLIT Hydrostress AG
Page 10 CCE25 / CCH25
Application
Correct cutting direction
Securing cut-outs
1 Suspension device
2 Wedge
3 Support rod
4
4.1
4.2

TYROLIT Hydrostress AG
Page 11CCE25 / CCH25
Remove cut-outs
Use appropriate removal devices and take precautions against the cut-outs falling.
1 Carrying device with block and tackle
2 Suspension device
4.3

TYROLIT Hydrostress AG
Page 12 CCE25 / CCH25
Servicing and maintenance
Maintenance table
5
5.1
Maintenance and servicing table
Before every commissioning At end of work Weekly Yearly After faults After damage
Wire saw XRetighten loose screws and nuts X X X
Drive rolls and
guide rolls
XCheck the bandages for wear, see 5.2 X X X X
XCheck bearings X X X
XClean X X X
Drive motor XCheck for cleanliness / damage X X X X
Couplings XCheck for cleanliness / damage X X X X
Water economy XCheck the water line for cleanliness
and leak-tightness X X X
XBlow out water X
Diamond wire XClean with water X
XCheck for wear X X X X
Service XTo be performed by TYROLIT Hydros-
tress AG or an authorised workshop
After 100 / 300 / 500 / 700 hours

TYROLIT Hydrostress AG
Page 13CCE25 / CCH25
Check roller rims for wear
A New bandage
B Worn bandage
Troubleshooting
To guarantee a rapid and professional solution to the problem, it is important that you have
prepared as follows before telephoning:
• Try to describe the fault as precisely as possible
• Make a note of the type and index description (refer to the name plate)
• Have the Operating Instructions close to hand
5.2
5.3

TYROLIT Hydrostress AG
Page 14 CCE25 / CCH25
Technical data
Dimensions
Extension arm tube Ø R D
L1 / 750 mm 500 mm - 700 mm 250 mm - 350 mm max. 600 mm
L2 / 1,500 mm 700 mm - 2500 mm 350 mm - 1250 mm max. 600 mm
Weight
The total weight of the wire saw without the main motor is kg
Noise nuisance (Noise level)
Hearing protection must be worn at all times when working with the wire saw.
Noise level measurement
Noise data according to ISO 3744
Parameter Value
Sound pressure level L pA 85 dB (A) *
Acoustic power level L WA 93 dB (A) *
6
6.1
6.2
6.3

TYROLIT Hydrostress AG
Page 15CCE25 / CCH25
Motors
Drive motor, electric
Electric motor (high frequency, water-cooled)
Output at 16 A 8 kW
Output at 32 A 17 kW
Weight 22 kg
Electric feed motor
Electric feed motor with gears and brake
Gear reduction 1:70
Voltage 48 V
Feed Toothed wheel on rail
Weight 4.10 kg
6.4

TYROLIT Hydrostress AG
Page 16 CCE25 / CCH25
Drive motor, hydraulic
Hydraulic motor
Speed 1100 to 3333 rpm.
Size 2
Absorption volume 12 cm3to 30 cm3
Transmission ratio 1:1
Operating pressure max. 260 bar
Type External geared motor
Rotational speeds
Hydraulic motor
Rotational speeds, hydraulic motors for wall saws
cm3
12
cm3
16
cm3
18
cm3
22
cm3
26
cm3
30
l/min 33 2750 2063 1833 1500 1269 1100
l/min 40 3333 2500 2222 1818 1538 1333
l/min 45 3750 2813 2500 2045 1731 1500
l/min 50 4167 3125 2778 2273 1923 1667
l/min 60 5000 3750 3333 2727 2308 2000
l/min 70 5833 4375 3889 3182 2692 2333
Operation possible Operation not possible

TYROLIT Hydrostress AG
Page 17CCE25 / CCH25
Hydraulic feed motor
Hydraulic motor
Speed 187 rpm
Type Gerotor
Operating pressure max. 120 bar
Rated torque 50 Nm
Feed force 6000 N
Feed Toothed wheel on rail

TYROLIT Hydrostress AG
Page 18 CCE25 / CCH25
Water connection
Pressure 1 bar (min.) to 6 bar (max.)
Quantity At least 4 l/min
Temperature max. 25°C
Diamond wire lengths
The diamond wire guard are obtained from:
• Constant = 331 cm
• 2x thickness of structure D
• Table value A depending on hole diameter
Hole diameter Value A
50 cm 0
100 cm 55 cm
150 cm 115 cm
200 cm 140 cm
250 cm 170 cm
Formula:
Ltotal = 331 cm + 2 x D + A
Example:
Wall thickness D = 45 cm
Hole diameter 150 cm thus A = 115 cm
Ltotal = 331 cm + 2 x 45 cm + 115 cm = 536 cm
6.5
6.6

TYROLIT Hydrostress AG
Page 19CCE25 / CCH25
EC declaration of conformity
Description Wire saw
Type designation CCE25
Year of construction 2011
We declare under our sole responsibility that this product complies with the following direc-
tives and standards:
Applied directives
2006/42/EG 17.05.2006
2004/108/EG 15.12.20004
2002/96/EG 27.01.2003
1999/5/EG 09.03.1999
Applied standards
EN 15027/A1:2009
EN ISO 12100:2010
EN 60204-1/A1:2009
EN 61000-3-11:2000
EN 61000-3-12:2005
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfä󰀩kon
Switzerland
Pfä󰀩kon, 01.09.2011
Pascal Schmid
Leiter Entwicklung
6.7

TYROLIT Hydrostress AG
Page 20 CCE25 / CCH25
EC declaration of conformity
Description Wire saw
Type designation CCH25
Year of construction 2011
We declare under our sole responsibility that this product complies with the following direc-
tives and standards:
Applied directives
2006/42/EG 17.05.2006
Applied standards
EN 15027/A1:2009
EN ISO 12100:2010
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfä󰀩kon
Switzerland
Pfä󰀩kon, 01.09.2011
Pascal Schmid
Leiter Entwicklung