TYROLIT Hydrostress WSE811 User manual

Operating Instructions
Wall saw WSE811
Index 002
Original operating instructions
10997563 en / 15.08.2016

Page 2 Wall saw WSE811
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. [phone]
Fax [phone]
Congratulations!
You have decided to purchase a tried-and-tested TYROLIT Hydrostress unit and have thus
acquired a highly sophisticated and reliable state-of-the-art device. Only genuine TYROLIT
Hydrostress replacement parts can guarantee quality and interchangeability. If maintenance
work is neglected or carried out inexpertly, we will be unable to honour our warranty
obligations. All repairs must be carried out by trained personnel only.
Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
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Wall saw WSE811
Table of contents
Page
1. Safety ........................................................................... 5
1.1 Generally applicable safety instructions ..................................... 5
1.2 Signs on the equipment .................................................... 6
1.3 Action in an emergency .................................................... 6
2. Description ..................................................................... 7
2.1 Wall saw system ............................................................ 7
2.2 Intended use ............................................................... 7
2.3 Wall saw system components ............................................... 7
2.4 Wall saw head with integrated control unit .................................. 8
2.5 Remote controller .......................................................... 9
3. Assembly/disassembly .......................................................... 12
3.1 Placing the wall saw on the guide rail ....................................... 12
3.2 Adjusting the guide rollers.................................................. 13
3.3 Mounting the saw blade .................................................... 14
3.4 Mounting the blade guard.................................................. 17
3.5 Mounting the blade guard.................................................. 17
3.6 Establishing the mains connection and water supply ........................ 18
4. Operation ....................................................................... 21
4.1 Overview of controls ....................................................... 21
4.2 Starting the wall saw ....................................................... 22
4.3 Frequency change of the remote controller ................................. 23
4.4 Selecting the tool station ................................................... 24
4.5 Adjusting the feed.......................................................... 24
4.6 Manually adjusting the feed speed.......................................... 25
4.7 Locking the feed ........................................................... 25
4.8 Switching o the wall saw .................................................. 26
4.9 Blowing out water.......................................................... 26
4.10 Deactivating the EMERGENCY STOP......................................... 27
4.11 After nishing the work..................................................... 27
4.12 Reacting to displays ........................................................ 28

TYROLIT Hydrostress AG
Page 4 Wall saw WSE811
5. Servicing and maintenance ..................................................... 31
5.1 Cleaning ................................................................... 31
5.2 Blowing out water.......................................................... 32
5.3 Replacing the guide rollers ................................................. 32
5.4 Lubricating the lock unit ................................................... 33
5.5 Cleaning the water lter .................................................... 33
5.6 Changing the gear oil....................................................... 34
5.7 Taking waste for recycling .................................................. 34
6. Malfunctions .................................................................... 35
7. Technical data .................................................................. 37
7.1 Dimensions ................................................................ 37
7.2 Weight ..................................................................... 38
7.3 Design ..................................................................... 38
7.4 Saw blade drive motor...................................................... 38
7.5 Feed motor, travel .......................................................... 38
7.6 Feed motor, swivel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.7 Noise level ................................................................. 39
7.8 Saw blades ................................................................. 39
7.9 Lubricants and uids ....................................................... 40
7.10 Water ...................................................................... 40
7.11 Recommended ambient temperature ....................................... 40
7.12 Electrical data .............................................................. 40
7.13 Remote controller .......................................................... 41
7.14 Name plate................................................................. 41
8. EC Declaration of Conformity ................................................... 42

TYROLIT Hydrostress AG
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Wall saw WSE811
Safety
Generally safety instructions
These instructions are just one part of the documentation which is supplied together with the
wall saw. These instructions go together with the "Safety Manual/System Description for Wall
Saws" to form a complete set of documentation.
DANGER
Failure to comply with the safety instructions in the "Safety Manual/System Handbook" and the
operating instructions may result in serious injury or even death.
XPlease ensure that the "Safety Manual/System Description for Wall Saws" and the operating
instructions have been read and understood in full.
DANGER
Laceration from the saw blade.
XAlways wear protective gloves when working on the wall saw, particularly when working on
the saw blade.
XAlways use the blade guard when operating the wall saw.
DANGER
Serious injury or material damage as a result of uncontrolled movements of the wall saw.
XNever connect or disconnect cables when the wall saw is running.
DANGER
Death or serious injury can be caused by sudden start-up of the machine.
XBefore switching on the system, ensure that no other persons are present in the danger
areas.
XOn leaving the system, switch it o and ensure that it cannot be switched on again.
DANGER
Death or serious injury as a result of the sawing machine continuing to run after an accident.
XEnsure that the EMERGENCY STOP button can be reached quickly.
DANGER
Electric shock from live cables and connectors.
XSwitch o the wall saw WSE811 before connecting or disconnecting cables.
XEnsure that the power supply is earthed and tted with a residual current circuit breaker
(FIType B) with a maximum residual current of 30mA.
DANGER
Risk of re due to incorrect mains voltage.
XMake sure that the mains voltage and mains frequency correspond with the mains settings
of wall saw WSE811.
1
1.1

TYROLIT Hydrostress AG
Page 6 Wall saw WSE811
Signs on the machine
Safety sign
1 Wear safety shoes 3 Wear a breathing mask 5 Read the instructions
2 Wear gloves 4 Wear a helmet, goggles
and hearing protection
6 Before working on the
equipment
unplug mains
Name plate
Behaviour in an emergency
XPress the EMERGENCY STOP button on the remote controller.
If the EMERGENCY STOP is activated on the radio remote controller, the LED warning light
ashes rapidly.
In an emergency, the sawing machine can be also switched o using the main switch on the
saw head of the WSE811.
EMERGENCY STOP
1.2
1.3

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Wall saw WSE811
Description
Wall saw system
The design and function of the wall saw systems are described in the “Safety Manual/System
Description for Wall Saws”.
Intended use
Transportable wall saw for use on construction sites, for cutting (reinforced) concrete, stone and
masonry. Only for industrial use.
Not suitable for use in potentially explosive atmospheres.
Wall saw system components
Wall saw system
1 Radio remote controller 5 Wall saw head with integrated control unit
2 Mains cable with connector 6 Undercarriage
3 Rail 7 Diamond wire saw
4 Rotating rail support 8 Blade guard
2
2.1
2.2
2.3

TYROLIT Hydrostress AG
Page 8 Wall saw WSE811
Wall saw head with integrated control unit
Wall saw head components
Components
1 Mains cable with connector 10 Blade guard uptake
2 Undercarriage 11 Water connections
3 Casing 12 Connector to the remote controller
cable
4 Protective hood 13 Roller locking handle
5 Guide roller 14 Main ON/OFF switch
6 Diamond saw blade ange 15 Hour counter
7 Protective holder
8 Grip
9 Rotating chassis
2.4
2.4.1

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Wall saw WSE811
Remote controller
The remote controller can be used to control all functions of the wall saw WSE811★★★.
The saw blade speed is automatically adjusted using the diameter selector switch on the
remote controller. The remote controller can be used as a radio remote controller with a
rechargeable battery or an ordinary battery. Additionally, the remote controller can be operated
using a cable.
Radio remote controller
The transmitter and receiver are a pair of matched units. They cannot be used with other
devices. The number on the back of the remote controller must match the serial number on the
machine name plate.
Serial number
Operating modes
Rechargeable battery operation:
The interchangeable rechargeable battery is inserted in the base of the casing of the remote
controller. The operating period with a fully charged battery is approximately 12 hours. The
reception distance is approx. 25m.
Ordinary battery operation:
The battery holder is included in the scope of supply and allows operation with three 1.5-V AA
batteries. The reception distance is approx. 25m.
Cable operation:
The cable insert is included in the scope of supply and allows connection of the remote
controller to the control unit WSE811. The cable length is 10m. Cable operation makes it
possible to work in areas where radio operation is not allowed (e.g. hospitals).
When working with the cable connection, all control signals are transmitted via the electric
cable.
The rechargeable/ordinary battery holders must not be inserted in the base of the casing
during cable operation.
2.5
2.5.1

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Page 10 Wall saw WSE811
Main components of remote controller
Main components of remote controller
1 EMERGENCY STOP 10 Warning light (radio & battery)
2 On/O, main motor 11 Feed joystick
3 Diameter selector switch 12 Start switch
4 Water On/O 13 Casing
5 Locking button (traverse feed) 14 Remote controller pulse button
6 Cable connection 15 Hip belt
7 Reset button
8 Feed motor potentiometer
9 Indicator lights
2.5.2

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Wall saw WSE811
Accessories for remote controller
The battery charger is exclusively for recharging the interchangeable rechargeable batteries.
The battery holder and the cable connection must not be inserted.
Accessories
1 2x interchangeable
rechargeable batteries
No. 10984306
2 Rechargeable battery
charger No. 10984305
Rechargeable battery
charger with 10–30VDC
connection
No.10984840
3 Remote controller cable No. 10991362
4 Battery holder No. 10984307
5 Key No. 10984309
2.5.3

TYROLIT Hydrostress AG
Page 12 Wall saw WSE811
Assembly/disassembly
Placing the wall saw on the guide rail
Assembly of wall saw
If the swivelling handle fails to engage or the wall saw sits too loosely on the guide rail:
adjust the guide rollers.
3
3.1

TYROLIT Hydrostress AG
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Wall saw WSE811
Adjusting the guide rollers
9Tool
Fork wrench Size 22
TYROLIT no. 10995086
Allen key Size8
TYROLIT No. 10997296
Adjusting the guide rollers
The guide rollers are set correctly when it is just not possible to turn them by hand.
In order for the machine to travel parallel to the rail, both guide rollers must be adjusted
identically.
3.2

TYROLIT Hydrostress AG
Page 14 Wall saw WSE811
Assembling the saw blade
DANGER
Death or serious injury can be caused by an escaping saw blade.
XOnly use original screws and bolts from TYROLIT Hydrostress AG.
DANGER
Serious injury can be caused by sudden start-up of the saw blade.
XSwitch o the wall saw before working on the saw blade.
XIsolate the wall saw from the mains supply.
The direction of rotation of the saw blade must match the direction of rotation of the machine.
Correct alignment: Countersinking of the xing holes against the blade cover.
Saw blade xing for normal cutting
Saw blade diameter Ø650 mm/Ø750 mm
9Tool
Fork wrench Size19
Allen key Size5
Saw blade xing for normal cutting
3.3
3.3.1

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Wall saw WSE811
Saw blade uptake
Diamond saw blades can be mounted on the wall saw WSE811 using uptake drill holes
with Ø60mm and Ø25.4mm.
For diamond saw blades with uptake drill hole Ø25.4mm, the support spindle of the blade at
ange needs be rotated by 180°.
9Tool
Fork wrench Size19
Allen key Size5
Allen key Size2.5
Saw blade uptake
Disassembly help
Two screws can be used as a disassembly help for the support spindle.
9Tool
Allen key Size2.5
Disassembly help
3.3.2

TYROLIT Hydrostress AG
Page 16 Wall saw WSE811
Saw blade xing for ush cutting
Saw blade diameter Ø650 mm/Ø750 mm
9Tool
Allen key Size5
Allen key Size6
Set screw M12x12
Saw blade xing for ush cutting
If the distance from the saw blade to the wall is more than 10mm in places, then, for controlled
cooling water distribution, a set screw M12x12mm (TYROLIT no. 10981971) must be screwed
ush in the centre of the saw blade uptake.
3.3.3

TYROLIT Hydrostress AG
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Wall saw WSE811
Assembling the blade guard
XAssemble the blade guard according to the instruction leaet.
9Tool
Fork wrench Size19
Assembling/disassembling the blade guard
Disassembling the blade guard
Disassemble the blade guard in the reverse order to the installation/assembly process.
3.4
3.5

TYROLIT Hydrostress AG
Page 18 Wall saw WSE811
Connecting the mains and water supply
Mains
9Connectors/plugs are clean
9Cables are undamaged
9The power supply is earthed and tted with a residual current circuit breaker
(FI type B; max. residual current 30mA)
9Sucient cable cross-sections: up to 25m long 4 x 2.5mm2, more than 25m long 4 x 4mm2
Water
Wet and dry cutting
The wall saw WSE811 can be used for wet and dry cutting.
Wet cutting
Wet cutting
3.6
3.6.1
3.6.2

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Wall saw WSE811
Dry cutting
For dry cutting, the water is led away via a bypass. When dry cutting, continuous operation is
not possible, because otherwise the gearbox will overheat. After using for a ¼ hour, a ½ hour
break must be maintained for cooling:
For dry cutting, special TYROLIT diamond saw blades must be used.
Dry cutting

TYROLIT Hydrostress AG
Page 20 Wall saw WSE811
Cutting without the blade guard
DANGER
Danger from segments or concrete chips ying o from the cutting tool.
XSawing without the blade guard is prohibited.
If the blade guard is not mounted, the water emerges in an uncontrolled manner over the
blade guard uptake.
Cutting without the blade guard