UE Systems Ultraprobe 100 User manual

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UE SYSTEMS INC.
THE ULTRAPROBE 100 MANUAL

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TABLE OF CONTENTS
OVERVIEW
COMPONENTS
Introduction
Basic Components of Your Kit
Pistol Housing
Scanning Module
Contact (Stethoscope) Module
Rubber Focusing Probe
Long-Range Module
Headset
WTG-1 Warble Tone Generator
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OVERVIEW
INTRODUCTION
The ULTRAPROBE 100 provides easy, accurate leak detection andmechanical inspection
through advance ultrasonic technology.
Before you begin testing, it is advisable to familiarize yourself withthe basic components of
your kit.
BASIC COMPONENTS OF YOUR KIT
Contact Extension Kit
Headphones
Stetoscope Module
Pistol Grip Housing
Warble Tone Generator
Rubber Focusing Probe

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COMPONENTS
PISTOL HOUSING
The main component of the Ultraprobe 100 is its’ pistol housing. From back to front,
let us examine each part.
BAR GRAPH DISPLAY. The display consists of a ten segment LED bar graph that
will indicate ultrasonic signal strength. A low number of LEDs indicate a low level of
ultrasound, conversely more intense ultrasonic signals will display more LEDs.
BATTERY LEVEL LIGHT. This red light turns on only when the batteries need to
be replaced.
NOTE: When the trigger on/off switch is pulled to the on position the Battery
Level Light will flicker on and then stay off. This is normal and has no relation
to battery condition.
SENSITIVITY SELECTION DIAL. There are eight (8) sensitivity levels
which read out in related decibels of “0” to “70”. As the dial is turned to the
right, to “0”, the sensitivity of the instrument increases. As the dial is turned to
the left, to “70”, the sensitivity decreases. A low-level ultrasound emission
produces low amplitude. For this reason, the instrument should be in a high
sensitivity position. 0 is the high sensitivity position. 0 is a dB indication of
threshold detection for the instrument. For higher amplitude signals, move the sensitivity to the
left towards “70”.
HEAD SET JACK. This is where you plug in the headset. Be sure to plug it in
firmly until it clicks. This is a 3.5mm mono jack.

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TRIGGER SWITCH. This is located on the underside of the
Ultraprobe 100. The Ultraprobe is always “off” until the trigger switch is
pressed. To operate, simply press the trigger and hold; to turn the
instrument off, release the trigger.
SCANNING MODULE
This module is utilized to receive air-borne ultrasound such as the ultrasounds
emitted by pressure leaks and electrical discharges. To use, make sure it is
plugged in to the front end of the metered pistol housing by aligning the plug
with the receptacle and inserting it firmly. It has approximately a 60° field of
reception.
TO USE THE SCANNING MODULE
Plug in to front end
Start with the sensitivity selection dial at maximum (0)
Start to scan the test area
The method of air borne detection is to go from the “gross to the fine”. If there is too much ultrasound
in the area, reduce the sensitivity, place the RUBBER FOCUSING PROBE (described below) over the
scanning module and proceed to follow the test sound to its’ loudest point. If it is difficult to locate the
sound due to a high intensity signal, keep reducing the sensitivity and following the meter to the loudest
point.
CONTACT (STETHOSCOPE) MODULE
This is the module with the metal rod. This rod is utilized as a “wave guide” that
is sensitive to ultrasound generated internally such as with a pipe, bearing housing, steam
trap or wall. Once stimulated by ultrasound, it transfers the signal to a piezoelectric
transducer located directly in the module housing.
TO USE THE STETHOSCOPE MODULE
Align the pin located at the rear of the module with the jack in the front end of the
Metered Pistol Housing and plug in firmly.
Touch test area.
As with the scanning module, go from the “gross” to the “fine.” Start a maximum sensitivity on the
Sensitivity Selection Dial and proceed to reduce the sensitivity until a satisfactory sound and meter
level are achieved.

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RUBBER FOCUSING PROBE
The Rubber Focusing Probe is a circular shaped rubber shield. It is used to block out
stray ultrasound and to assist in narrowing the field of reception of the Scanning
Module.
To use, simply slip it over the front of the scanning module or the contact module.
NOTE: To prevent damage to the module plug, always remove the module BEFORE attaching
and removing the Rubber Focusing Probe.
LONG RANGE MODULE
The Long-Range Module is a parabolic shaped rubber cone. It is used to double
the distance of the scanning module. It has a much narrower field of reception
(about 10°) than the scanning module by itself.
To use, simply slip it over the front of the scanning module.
NOTE: To prevent damage to the module plug, always remove the module BEFORE
attaching and removing the Long-Range Module.
HEADSET
This heavy-duty headset is designed to block out intense sounds often found
in industrial environments so that the user may easily hear sounds received
by the ULTRAPROBE.
To use, simply plug the headset cord into the headset jack on the
metered pistol housing and
place the headphones over your ears. These are designed to be used with or without a
hard hat.
WTG-1 WARBLE TONE GENERATOR (OPTION)
The WTG-1 Tone Generator is an ultrasonic transmitter designed to flood an
area with ultrasound. This Tone Generator is a WARBLE TONE GENERATOR.
This internationally patented transmitter sweeps through several ultrasonic
frequencies in a fraction of a second to produce a strong, recognizable
“Warble” signal. The warble tone prevents a standing wave condition which
can produce false readings and provides for a consistency of testing in
practically any material.

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TO USE THE WARBLE TONE GENERATOR
Turn Tone Generator on by selecting either “LOW” for a low amplitude signal or “HIGH” for
high amplitude. To test the condition of the Warble Tone Generator battery, set to the LOW
INTENSITY position and listen to the sound through the Ultraprobe headphones. A smooth
continuous warbling sound should be heard. If a “beeping” is heard instead, then a full recharge of
the Warble Tone Generator is indicated.
TO CHARGE THE WARBLE TONE GENERATOR
Use the recharger.
Plug Tone Generator plug (yellow) into the recharge jack located on top of the front panel.
Plug the recharger into an electrical outlet.
A complete charge will take 4 hours.
Since there is no memory problem, the Tone Generator may be charge after short intervals of use.

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SAFETY ADVISORY. PLEASE READ BEFORE USING YOUR
INTRUMENT.
WARNING!
Improper use of your ultrasonic detector may result in death or serious injury. Observe all safety
precautions. Do not attempt to make any repairs or adjustments while the equipment is operating. Be
sure to turn off and LOCK OUT all electrical and mechanical sources before performing any corrective
maintenance. Always refer to local guidelines for appropriate lockout and maintenance procedures.
SAFETY PRECAUTION. Although your ultrasonic instrument is intended to be used while equipment
is operating, the close proximity of hot piping, electrical equipment and rotating parts are all potentially
hazardous to the user. Be sure to use extreme caution when using your instrument around energized
equipment. Avoid direct contact with hot pipes or parts, any moving parts or electrical connections. Do
not attempt to check findings by touching the equipment with your hands or fingers. Be sure to use
appropriate lockout procedures when attempting repairs.
Be careful with loose hanging parts such as the wrist strap or headphone cord when inspecting near
moving mechanical devices since they may get caught. Don't touch moving parts with the contact probe.
This may not only damage the part but cause personal injury as well.
When inspecting electrical equipment, use caution. High voltage equipment can cause death or severe
injury. Do not touch live electrical equipment with your instrument. Use the rubber focusing probe with
the scanning module. Consult with your safety director before entering the area and follow all safety
procedures. In high voltage areas, keep the instrument close to your body by keeping your elbows bent.
Use recommended protective clothing. Do not get close to equipment. Your detector will locate
problems at a distance.
When working around high temperature piping, use caution. Use protective clothing and do not attempt
to touch any piping or equipment while it is hot. Consult with your safety director before entering the
area.
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CONTACT:
UE Systems, Inc. 14 Hayes Street, Elmsford, NY 10523 USA
T: 914-592-1220 | E: [e-mail] | W: www.uesystems.com