Ultraflux UF 801-P User manual

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ULTRAFLUX
Bâtiment TEXAS
9 allée Rosa Luxemburg
CS 40213 ÉRAGNY SUR OISE
95614 CERGY PONTOISE CEDEX
Tel.: [phone]
Fax.:[phone]
NT 228B GB2
Rev.8: Nov 2012
UF 801-P / UF 801-PB
NEW GENERATION ULTRASONIC
PORTABLE FLOWMETERS

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1 -INTRODUCTION
Thank you for choosing Ultraflux as your technical partner. We have offered since the
70’s a full range of portable and fixed flow meters.
We have over30 years’ experience and expertise using Ultrasonic techniques including
following developments:
The famous and innovative DigiSonic P/E family of portable flow meters with
integral loggers and built-in signal analysis function.
The UF322 family of fixed flow meters, with adapted versions for liquids (L),
Gas (G), Multi Chord (MC, L&G), Open channels (CO) and large Rivers (RV).
The MiniSonic family with the portable meter (Mini-P), the dual pipe meter (PB),
fixed meter CO_Mini-600 / 2000 with also Ex d versions (COD), dual chord
versions (CO_Mini-600-2 / 2000-2), dual pipes versions CO_Mini 600-B/2000-B
and velocity versions Mini-Speed 1 & 2.
The new UF 8xx family is our latest state of art, offering with improved
characteristics
UF 801-P portable unit is the first new meter of this family.
All our flow-meters work on the principle of ultrasonic transit time and can be
associated with clamp-on or wetted probes depending on the application.
Regarding this manual, it has been specifically written for the personal operating the
UF 801-P. It contains very important information about the instrument to guide you
through the different steps of handling, precaution and installation, commissioning and
possible troubleshooting.
Other documents and tools are available on paper or in electronic format:
 A training manual concerning ultrasonic measurement, reference NT 122
 A short form manual with direct instructions to end user.
 The specific PC software LS 801W _version *** with connection cable
Most of these manuals and PC tools exist and can operate in different language, with a
minimum of English and French, which you can select among the proposed choices.
Make sure you have read and understood these manuals before using UF
801P
Windows & Excel that we use are trademarks of Microsoft Corporation.

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Ultraflux S.A. reserves All Rights on this document and products.
No part of the present document can be reproduced without prior
authorization in writing from Ultraflux S.A.
Ultraflux, UF 801-P / PB and attached probes or accessories are registered
trademarks of Ultraflux S.A.
In the interest of continuous improvement of its products, Ultraflux reserves
the right to change them or some of their characteristics without notice.
This document is written with the end user in mind. It tries to explain all the
instrument and measurement methods to a non specialist and specialist
alike, to obtain the best results.
Meanwhile, Ultraflux will not accept any liability for errors, including
language, or missing information which may be in the documentation.
But, suggested updates and improvements by users are gratefully received
on e-mail via our website.
Note that the document reference NT 228 has two added signs:
 A letter that concerns the contents revision (here B)
 A number after the language (GB = English), that concerns a text or
grammatical revisions (here 2).
ULTRAFLUX
Bâtiment TEXAS
9 allée Rosa Luxemburg
CS 40213 ÉRAGNY SUR OISE
95614 CERGY PONTOISE CEDEX
Tel.: [phone]
Fax.:[phone]
E-mail : [e-mail]
Web : www.ultraflux.com

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UF 801-P COMPLIANCE:
1-Safety Precautions:
When using this UF 801-P with probes or accessories, please respect site safety
regulations. Access to pipe work very often requires removal of protection or lagging.
Pipes can be hot or may possibly contain corrosive or toxic liquids or gases: ensure
always you use PPE (Personal Protective Equipment) i.e. helmet, gloves, glasses…
Particular attention is required when a flow test is in an ATEX Ex classified area: please
respect site instructions and ask for a possible permit. Probes, connection and
instrument handling… may cause a spark, providing a source of ignition for flammable
or explosive mixtures.
Always keep the instrument in good condition.
Charging the UF 801-P batteries requires significant current charging, involving a mains
power connection. Even with the best built-in safety components to prevent from over
voltage or other external reason, over charging may cause over-heating…. Avoid
leaving the device connected to the charger longer than necessary, without checking or
securing these conditions.
2-Conformity to EC Norms: All equipments are CE certified .
UF 801-P is typically announced as IP67 and moreover was successfully tested IP68
under 2 m of water during 8 hours. Anyway, it is better to prevent it from immersion or
to provide heavy duty protection if the immersion risk is great or the humidity is high.
ATEX certification can be delivered for the relevant probes and standards, when
required. All equipment will be labeled accordingly. In the absence of the relevant
marks and attached certificates, never consider the instrument as certified!
Main Applicable Standards:
 Concerning high voltage human safety risks :
UF 801-P: N/A –Only low voltage (< 60 V).
Charger: 100-240 V AC : conform to UL & CE Directive 73/23/CE, Rev.
2006/95/CE…
 Concerning EMC : Directive 91/157/CE
 Concerning tightness ( IP ) : EN 60529
 Concerning ATEX : Directive 94 / 4 / CE and Directive 99/92/CE (*)
 Recycling & Environment Protection: ISO 14001 / DEEE > 13/06/2005 in
France
(*) UF 801-P could be only concerned by Ex mb IIC T6 transducers with attached
cables.
Please refer to official documents / conformity certificates

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3- Other Certifications:
All equipment has a flow test before delivery, in comparison with a standard.
On request (but not free of charge), the instrument can be delivered with a calibration
certificate. Contact our sales people to know more about these conditions.
4-Warranty: Please refer to the sales contract for term and conditions.
This Warranty supposes that this instrument is used for the purpose of its design and
has been operated according the instructions given in this manual. Any maintenance
operation or component replacement must be done by an Ultraflux authorized agent.

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2 -TABLE OF CONTENTS
1 -INTRODUCTION 2
2 -TABLE OF CONTENTS 6
3 -APPLICATIONS 8
3.1 Overview 9
3.2 Measurement Principle 10
3.3 Typical Applications 11
3.4 Probes, Supports and
Accessories (see also § 5) 12
4 -HANDLING THE FLOWMETER 14
4.1 Présentation / Scope of Delivery 15
General precautions / Cleaning: 16
4.2 External Connections 17
4.3 Connection to a PC or another
terminal 18
4.4 Using the Keypad: 19
4.5 The Menus Review 20
4.6 The Configuration Menu: 21
4.7 The PC Software : General 22
5 -PROBES INSTALLATION 23
5.1 Selection criteria of a clamp-on
probe: 24
5.2 Selection of the Measurement
section 24
5.3 Probes Coupling : 25
5.4 First measurements : 26
6 -SIMPLE MODE 27
6.1 Mode « Simple » 28
6.2 Measurement Menu: 29
6.3 Pipe/Fluid settings for the
application 32
6.4 Probes choice: 32
6.5 Distance between Probes
(clamp-on) 33
6.6 Other Settings: 33
7 -NORMAL & ADVANCED
MODES 34
7.1 Introduction 35
7.2 Additional Parameters of
« normal » mode: 35
7.3 Zero / Auto Zero Settings: 36
7.4 Additional Parameters in
Advanced mode: 37
7.5 Response time / flow display
filtering 38
7.6 Factory Settings (Advanced
mode only) 39
8 -DUAL PIPE VERSION (UF
801-PB) 40
8.1 Introduction to UF 801-PB 41
8.2 Complementary displays : 41
9 -ECHO DISPLAY MENU 43
9.1 When and How Use this menu ? 44
9.2 Examples of echoes and criteria 45
10 -PC Software 46
47
10.1 Installation & Connections 47
10.2 Menu « dialogue » 48
10.3 Treatment, Archiving and/or
printing a file 52
11 -DATA-LOGGER 54
11.1 Setting the Data-Logger 55
11.2 Reading the Data-Logger 57
11.3 Editing the data logger (by
Excel) 58
12 -TOTALIZERS 59
12.1 Description 60
13 -INPUTS / OUTPUTS 61
13.1 Introduction 62
13.2 Analogue Output 63

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13.3 Relay outputs / pulsed output: 63
Other uses of output relays 64
13.4 Frequency Output 65
13.5 PT 100 / PT 1000 RTD Inputs 65
13.6 External connections / Wiring
Diagram: 66
14 -TIMER / SEQUENCER 67
14.1 Settings : 68
15 -SETTING FILES SAVING AND
CALL IN UF801-P 70
15.1 Saving and recalling of a
calibration file: 71
16 -PIPE WALL THICKNESS
MEASUREMENT 72
16.1 Pipe wall thickness
measurement : 73
16.2 Installation procedure : 73
16.3 Sound velocity measurement in a
material: 76
17 -CUSTOMIZED FONCTIONS 77
17.1 Introduction 78
17.2 specialFunctions 78
17.3 To-day available functions : 78
18 -CALORIC HEAT FLOW/
ENERGY MEASUREMENT 79
18.1 Introduction 80
18.2 Typical installation on a heater 80
18.3 Wirings 81
18.4 Physical data settings: 82
18.5 PT100 or PT1000 RTD settings 82
18.6 Measurements reading 83
18.7 Recording and reading with the
data logger 84
18.8 Typical physical data 86
19 -BATTERY & CHARGER 87
19.1- Battery & Charger 88
19.2 Battery pack whole life (exchange:
see 20.4) 88
20 -TROUBLESHOOTING & FAQ 89
20.1 General Recommendations: 90
20.2 Typical Troubles or Situations 90
20.3 Other investigations 93
20.4 After Sales Services (SAV) 93
21 -APPENDIX 94
21.1 Pipes typical dimensions: 95
21.2 Roughness Coefficient for pipes: 95
21.3 Sound Velocity in Fluids : 96
21.4 Applications on Water : 96
21.5 Applications on Petroleum
Products : 97
21.6 Applications with Gas 98

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3 -APPLICATIONS
3.1 Overview
3.2 Measurement Principle
3.3 Typical applications
3.4 Probes & their Supports or Accessories
Contents

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3.1 Overview
UF 801-P is a high performance ultrasonic portable flow meter for closed pipes
and conduits.
UF 801-PB is the dual pipe or channels version that offers double menus and
multiplexed resources. We will consider mainly UF 801-P except some points as
mentioned in §9.
They both use ultrasonic signals between two aligned probes arranged on one or
two paths, to integrate a flow section.
> See measurement principle on 2.2 or better NT122.
UF 801-P performs a very accurate time of flight measurement on these
ultrasonic pulsed signals and, after calculation from entered data. I displays the
following results:
The flow velocity
The volume flow
The totalized flow
The sound velocity
And much more information that you will discover.
For this, the correct probes must be selected with respect to pipe diameter, pipe
or fluid conditions, pipe wall temperature and so one.
> Please contact Sales for further information.
As the UF 801-P is a portable unit, it is usually powered from its internal
battery. It is delivered with an external charger that requires an external supply to
be connected to Mains from 100 to 240 V AC / 50 or 60 Hz, by using the suitable
cable and connectors.
UF 801-P with its accessories is presented in a robust carrying case. See
picture.
With an optional probe (SE 1701), UF 801-P is able to measure pipe walls
thickness.
UF 801-P can operate in different languages. This selection is done in the
Configuration Menu.
You can refer to our short form guide NT 227. This NT 228 manual is the
reference manual.
It is possible to customize your UF 801-P by choosing your input / output modules.
Basically, UF 801-P is equipped with one 4-20 mA output, 2 Relays and one RS232
port.
As the UF 801-P is a self operating unit, it has an integrated data-logger able to
record up to 135 000 measured flow values with the time and date, or, with 14
simultaneous values, up to 36 000) records.
Each record can be the average or min/max peak value during the recording
period. Thus, it is possible to do less often records without loosing information.

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3.2 Measurement Principle
As written above, please print out from our CD the NT122 didactic handbook.
Inside is very useful information on this measurement principle, ultrasonic waves
transmission, hydraulic conditions, flow profile and Reynolds Number
The first condition to measure flow is that the fluid can transmit ultrasound at
chosen F: it must not be too viscous or include too much particles o gas bubbles
that create a barrier or disperse the energy.
Contrary to the electromagnetic principle, there is no influence of fluid
conductivity.
So, with two probes with following installation:
Always keep in your mind that the flow integration and flow results depend on the
flow section and the flow profile. Choose the best probe arrangement and location
to minimize other influences. Fully developed and stabilized hydraulic conditions
are preferred measurement locations.
The two probes are used alternately as
an emitter and receiver: the difference
between the sound and the flowing fluid
velocities creates a small time difference
between upstream and downstream
sound transmissions.
UF 801-P, with its sophisticated dual 32
bits processors and DSP PC Board,
permits a signal digital shape analyse
and offers a very high resolution and
accurate transit time and Delta t
measurements, the key of high level and
reliable results.
Delta t = tBA - tAB (nanosecond)
VUS = (L2/2*D)*(t/tAB*tBA)(m/s)
And, with Kh = VUS / Vs(S = section)
Q (Flow) = S * Vus / Kh (m3/h …)
Volume = Q * Time (m3… )