Unimax HLJ-33 User manual

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WARRANTY CARD
Product: UNIVERSAL LEVER JACK
Type: HLJ-33, 48, 60
Date of manufacture:
Date of sale, stamp, signature:
Serial number (product series):
Repair centre notes:
Without the correctly filled warranty card or without proof of purchase receipt, including
the product type (invoice, purchase receipt) no warranty claim will be processed.
1. KH Trading machines and tools are covered by 6/24 months warranty, starting on the date of pur-
chase, as described in the Civil Code (proof of purchase or invoice receipt must be enclosed with
the warranty card when making a claim).
2. This warranty does not cover defects caused by unprofessional handling, machine overloads, not
complying with instructions contained in this manual, using accessories that are not approved,
unauthorized repair, regular wear and tear and damages occurred during transport. Further, this
warranty does not cover parts and accessories such as the motor, carbon brushes, seals and
hot-air operated parts and parts that need to be changed regularly.
3. If the repair is to be found as not covered by the warranty policy, all costs including the repair and ship-
ping to and from the repair centre will be paid by the customer, according to valid price list. See www.
4. When making a claim, you must present the warranty card, showing the date of the purchase, the
serial number of the machine, vendor stamp and signature of sales clerk, as well as the proof of
purchase receipt.
5. Warranty claim shall be made at the vendor shop where you bought your machine or you may mail
it to a service centre. The vendor is obligated to fill out the warranty card (date of sale, serial num-
ber, vendor stamp and signature). All these information must be filled in at the time of sale.
6. The warranty period will be extended for the period of time for which the machine has been in the servi-
ce centre possession. If the repair or defect is not covered by the warranty policy, all costs including the
repair and shipping will be paid by the owner of the machine / tool. We recommend sending the machi-
ne in its original packaging. Please, also enclose brief description of the defect with the packaging.
7. Before sending the machine for repair, clean it thoroughly. If the received machine is dirty, it may
be rejected by the service shop or you may be charged a cleaning fee.
SERVICE
Logistic centre Klecany
Topolová 483
250 67 Klecany
Czech Republic
Claim department phone number: 266 190 156 T-mobile: [phone]
266 190 111 O2: 601 218 255
Fax: [phone] Vodafone: 608 227 255
http://www.KHnet.cz
Email: ser[email protected]
UUNNIIVVEERRSSAALLLLEEVVEERRJJAACCKK
USER'S MANUAL
HLJ-33, 48, 60

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Dear customer, thank you for purchasing universal lever jack KH Trading s.r.o.
Before first use, please read this manual carefully. It is your responsibility to study all instructions,
necessary for safe use and operation and to understand all risks that may be involved during the
use of power machines.
WARNING! Do not try to use this machine before reading this entire manual and before you know
how to handle it. Keep this manual for future reference.
Pay special attention to safety instructions. Not complying with safety rules may cause injury to the
operating person or to people standing by or it may cause damage to the machine and to the work
piece.
Pay special attention to safety notes and safety labels on the machine. Never remove or damage
them.
Please, write information such as the invoice
number and the number of the sale receipt here
in this box.
Reliable manual lever jack for universal use in every day situations and all industrial and non-industrial fields.
For example construction, agriculture, production processes, repair shops etc.
The accuracy of instructions, graphs and information contained herein, depends on the printing date. Due to
continuous product improvement, the manufacturer reserves the right to change the technical parameters of
the product, without prior customer notification.
maximum load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 tons
minimal load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 kg
min. height of lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 mm
maxi. height of lift HLJ - 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .520 / 840 mm
HLJ - 48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .905 /1,225 mm
HLJ - 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,220 / 1,535 mm
step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 mm
arm reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115 mm
arm width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 mm
base dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100 × 180 mm
DESCRIPTION
TECHNICAL SPECIFICATION
REPAIR AND MAINTENANCE REPORT
Report and maintenance report:
DATE SERVICE SHOP REPAIR AND MAINTENANCE REPORT

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DETAILED DRAWING
Lubricate here
Lubricate here
Lubricate here
Lifting mechanism
1. upper stop screw
2. upper stopper
3. steel rod
4. steel lever with safety latch
5. lever elbow
6. stud
7. hexagonal screw
8. connecting pole
9. small gear
10. threaded clamp
11. base
12. movable stud spring (two pieces)
13. moveable stud 2x
14. cross stud 2x
15. switch mechanism with spring and cam
16. self-cutting screw with washer
17. reverse motion latch
18. reverse switch spring
19. large orbital gear
20. lifting mechanism (assembled)
PART LISTING
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Symbols used in this manual
WARNING!
This symbol informs you about the risk of personal injury, damage to the machine or
other property.
General instructions
•Make sure you know your tool or machine and you are familiar with its operating procedure. Know the
hazards that may occur, if not used correctly.
•If other person is using this machine make sure that he knows how to safely operate this equipment and
that he is familiar with hazards and risk that may occur, if not used correctly.
•Pay special attention to safety notes and safety labels on the machine. Never remove or damage them.
If the warning label becomes unreadable, please contact your vendor.
•Keep your working place clean.
•Never work in tight spaces or in purely lit rooms. Make sure the floor is solid and stable and that you can
move around easily.
•Maintain your tools clean and in safe working conditions.
•Handles must be kept free of grease and dirt.
•Make sure no children, unauthorized persons or animals have access to your workshop.
•Never put your hands or legs inside the working area.
•Never leave your machine / equipment unattended during operation.
•Use only for purposes for which it has been designed.
•Use personal protective gear such as safety goggles, ear protection, respirator, safe working shoes etc.).
•Do not overreach, use both hands.
•Never work under the influence of alcohol or other drugs.
•Do not use the machine if you feel dizzy or week.
•Any modifications or improvements to the machine are strictly prohibited. If you discover any cracks or
damages to your tool / machine, do not use.
•Never perform any maintenance during operation.
•If you see any unusual sign or hear any strange sound, switch of machine immediately.
•Do not forget to remove all wrenches and screwdrivers from the machine after use.
•Before use, make sure all screws are tightened securely.
•Perform maintenance regularly. Before use make sure the machine is in good working conditions and
without any damage.
•Use only original spare parts during repairs.
•Using non-original spare parts or other parts not approved by the manufacturer may cause damage to the
machine or personal injury to the operating personnel.
•Use this machine only for work that could be handled by it. Do not overload tools, accessories or the
machine. For large work volume use more powerful machine.
•Do not overload. Measure the work load in such way, so it could be done with comfortable speed.
•Do not expose to extremely high temperature or direct sunlight.
•This machine is not designed for use in humid environments or under water.
Lifting equipment
•Do not lift object heavier than the maximum jack load.
•Keep you hands within safe distance from moving parts.
•Lower lifted objects slowly. Prevent unintentional object lowering and sudden stops during lowering.
•Jack may be used on solid and levelled surfaces only.
•Jack may be disassembled for transportation (transport in the down position).
•Before lifting, secure the jack from unintentional movement or sliding.
SAFETY INSTRUCTIONS

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SPECIAL SAFETY INSTRUCTIONS
1. The jack base must rest on solid and levelled surface.
2. After you placed an object on the jack, the jack must stand securely on its base.
3. The lifting arm must be pushed all the way under the object.
4. The lifting object must be in stable position before lifting to prevent unwanted movement later.
5. Do not work under the lifted object unless secured against incidental fall.
6. Do not try to remove the lifted object from the jack. Lower the object instead.
7. Do not use lever extension.
8. Do not carry the jack by its handle.
A. LOAD LIFTING
1. Observing all safety rules, slide the jack under the object to be lifted. Lift the
reverse safety latch (20) and check if the groves of the latch fit closely inside
the reverse switch grove (18) - see picture 1. Lift the jaw until it touches the
bottom of the load. Stop and make sure that the lifting process may be done
with no problems.
2. Press the lever down and observe the lifting. When moving the lever down you
will hear a click. It is caused by the movable stud (13) that springs inside the
hole in the steel rod (3). Stop in this phase for a second to allow the stud adjust
itself for the next proper position. Lift the lever as high as possible and press it
down again.
IMPORTANT:
1. Do not use extension for the lever.
2. Always hold the lever strong.
B. LOWERING THE LOAD
IMPORTANT: You need to lift at least 50 kg of load. Lower the load slowly to
prevent falling of the lifting jaw.
While observing all safety instructions, lift the load and make sure that the lever is
resting in a complete vertical position. Release the reverse latch (20), so it is in
"down" position. That means the groves of the latch will get released from the
reverse switch grove (see picture 2). Hold the lever strongly and use it in the same
way, as during lifting.
OPERATION
Load lifting
Lowering the load
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MAINTENANCE
•Keep your tools clean. Dirt from tools may enter the inner machine mechanism and cause damages to the
tools or machine.
•Do not use aggressive cleaning solution or paint thinners to clean the machine.
•If not in use, coat the metal parts of the machine with oil and store it in a dry place.
Lubrication
Regularly lubricate working surfaces and mechanisms with appropriate oil.
Detailed description of the use of this device is not included in this manual, because the manufactu-
rer / distributor assumes that the user is experienced in similar type of work. Also according to the
applicable law, this device is considered as a commonly sold and used tool. If the user is unfamiliar
with the use of this device, we recommend finding out more information about using this device at
the Department of work safety.
When the operational life of your device is over, dispose off it in accordance with valid rules and regulations.
Your product is made of metal and plastic parts that may be recycled when separated.
1. Disassemble all parts.
2. Separate all parts according to the material they are made of (e.g. metals, rubber, plastics, etc.).
Take the separated parts to the recycling facility near you for further processing. Information about the
locations of recycling centres may be found at your local City office or throughout an Internet search.
If the machine breaks down, send it back to the vendor for repair. Please, enclose brief description of the
defect. That makes repair easier. If the machine is still covered by warranty, enclose the warranty card and
prove of purchase receipt.
To prevent possible damages during shipping, packed the machine carefully or use the original packaging
material. After the warranty period expires, we will repair your machine for a special low price.
Note: Pictures and contents in this manual may slightly differ from the actual product or accessories. It is due to
continuous improvement of our products. Such small differences have no effect on the product functionality.
TROUBLESHOOTING
CAUTION
DISPOSAL