Unimax CP-201 User manual

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WARRANTY CARD
Product: BUFFER CP - 201
Type: PXCP201
Date of manufacture:
Date of sale, stamp, signature:
Serial number (product series):
Repair centre notes:
Without the correctly filled warranty card or without proof of purchase receipt, including
the product type (invoice, purchase receipt) no warranty claim will be processed.
1. KH Trading machines and tools are covered by 6/24 months warranty, starting on the date of
purchase, as described in the Civil Code (proof of purchase or invoice receipt must be
enclosed with the warranty card when making a claim).
2. This warranty does not cover defects caused by unprofessional handling, machine overloads, not
complying with instructions contained in this manual, using accessories that are not approved,
unauthorized repair, regular wear and tear and damages occurred during transport. Further, this
warranty does not cover parts and accessories such as the motor, carbon brushes, seals and
hot-air operated parts and parts that need to be changed regularly.
3. If the repair is to be found as not covered by the warranty policy, all costs including the repair and ship-
ping to and from the repair centre will be paid by the customer, according to valid price list. See www.
4. When making a claim, you must present the warranty card, showing the date of the purchase, the
serial number of the machine, vendor stamp and signature of sales clerk, as well as the proof of
purchase receipt.
5. Warranty claim shall be made at the vendor shop where you bought your machine or you may mail
it to a service centre. The vendor is obligated to fill out the warranty card (date of sale, serial
number, vendor stamp and signature). All these information must be filled in at the time of sale.
6. The warranty period will be extended for the period of time for which the machine has been in the
service centre possession. If the repair or defect is not covered by the warranty policy, all costs including
the repair and shipping will be paid by the owner of the machine / tool. We recommend sending the
machine in its original packaging. Please, also enclose brief description of the defect with the packaging.
7. Before sending the machine for repair, clean it thoroughly. If the received machine is dirty, it may
be rejected by the service shop or you may be charged a cleaning fee.
SERVICE
Logistic centre Klecany
Topolová 483
250 67 Klecany
Czech Republic
Claim department phone number: 266 190 156 T-mobile: [phone]
266 190 111 O2: 601 218 255
Fax: [phone] Vodafone: 608 227 255
http://www.KHnet.cz
Email: ser[email protected]
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USER'S MANUAL
PXCP201

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Dear customer. Thank you for purchasing equipment from KH Trading, s.r.o.
Our company is ready to offer you our services - before, during and after you buy our product.
If you have any question, comment or idea, please contact our business centre. We will do our best to address
your comment or question in timely matter.
Before first use, please read this manual carefully. It is your responsibility to study all instructions,
necessary for safe use and operation and to understand all risks that may be involved during the use
of power machines.
WARNING! Do not try to use this machine before reading this entire manual and before you know
how to handle it. Keep this manual for future reference.
Pay special attention to safety instructions. Not complying with safety rules may cause injury to the
operating person or to people standing by or it may cause damage to the machine or to the work
piece. Pay special attention to safety notes and safety labels on the machine.
Never remove or damage them.
Please, write information such as the invoice number
and the number of the sale receipt here in this box.
Your buffer is equipped with slow star function, which eliminates uncomfortable jolts during start ups and with
safety switch that prevents the machine from being switched on incidentally. You may use it for lacquer, metal
or plastic surface polishing. The surface must be suitable for polishing. Otherwise, you may experience sticky
or slippery surface or excessive heating of the surface.
Your buffer is classified as a electrical device class II (double insulation) and it is not equipped with grounding pin.
Packaging contains:
wool polishing cover with fastening stripes
soft-rubber polishing wheel
handle with fastening screws
If you need spare polishing wheel or polishing cover, you may order it. The part number is PXCPRD (polishing
wheel) and PXCPWD (polishing cover).
DESCRIPTION
TECHNICAL SPECIFICATIONS
The accuracy of instructions, graphs and information contained herein, depends on the printing date. Due to
continuous product improvement, the manufacturer reserves the right to change technical parameters of the
product, without prior customer notification.
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .~230 V/50 Hz
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,500 W
Electric engine insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Class II.
Revolution control (idle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,000 - 3,000 min.-1
Polishing wheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 mm
Polishing wheel material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Smooth rubber
Polishing wheel thread diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M14 × 2
Acoustic noise level LPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 dB
Acoustic output LW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 dB
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.8 kg
Packaging dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .500 × 160 × 175 mm
REPAIR AND MAINTENANCE REPORT
Report and maintenance report:
DATE SERVICE SHOP REPAIR AND MAINTENANCE REPORT

REVISION REPORT
The user is obligated to perform tests and revisions of electrical equipment of the machine
in accordance with valid rules and regulations. Result report:
DATE REVISION TECHNICIAN
Number / SIGNATURE
REVISION REPORT
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•This device may be used by a qualified person, 18 years or older who has been
trained in work and environmental safety procedures.
•Any person using this equipment must possess a medical certificate
demonstrating his eligibility to operate this equipment.
Symbols used in this manual
Warning!
This symbol informs you about the risk of personal injury or damage to the machine
or materials.
Caution! You are using electrically powered machine!
Risk of injuries by electrical current.
Risk of being caught by spinning machine parts!
Caution! Loose clothing or body parts may get caught by moving machine parts.
Warning!
Danger of damage.
Note:
Additional information.
Use personal safety protection gear.
General instructions
•Plastic bags and packaging materials pose danger to small children or animals.
•Make sure you know how to control your tool or machine and that you are familiar with its operating
procedure. Know the hazards that may occur, if not used correctly.
•Also make sure that the user of the tool has been properly trained in the tool operation and that he is
aware of all risks that may occur during use.
•Always follow the safety instructions on the labels. Do not remove or damage them.
•If the warning label becomes unreadable or damaged please, contact your vendor.
•Maintain your working area clean. Disorganized and dirty working area may cause accidents.
•Never work in tight working spaces or poorly lit rooms. Make sure that the floor is stable and that your
work may be done comfortably. Always keep stable posture.
•Observe your work continuously and use all your senses during work. Do not continue working if you
cannot pay attention.
•Maintain your tools clean.
•Handles must be kept free of grease and dirt.
•Make sure no children, unauthorized persons or animals have access to your workshop.
SAFETY PRECAUTIONS

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•Do not put legs or hands inside the working space.
•Never leave your machine unattended during operation.
•Use only for purposes for which it has been designed.
•Use personal protective gear such as safety goggles, ear protection, respirator, safe working shoes etc.
•Do not overreach and use both hands.
•Never work under the influence of alcohol or other drugs.
•Do not use the machine if you feel dizzy or week.
•Any modifications or improvements to the machine are strictly prohibited. DO NOT USE if you discover
bent part, crack or other damage.
•Never perform any maintenance while the device is in use.
•If you see any unusual sign or hear any strange sound, stop the device immediately and stop working.
•Do not forget to remove all wrenches and screwdrivers from you machine after use.
•Before use, make sure all screws are tighten securely.
•Perform maintenance regularly. Before use make sure the machine is in good working conditions
and without any damage.
•Use only original spare parts during repairs.
•Using non-original spare parts or other parts not approved by the manufacturer may cause injury to the
operating personnel.
•Use this machine only for work that is capable of handling. Use this machine only for work that is capable
of handling. Do not overload tools, accessories or the machine. For large work volume use more powerful
machine.
•Do not overload your device. Measure the work load in such way, so it could be done with comfortable
speed.
•The warranty does not cover damages caused by overloads.
•Do not expose to extremely high temperature or direct sunlight.
•This machine is not designed for use in humid environments or under water.
•if you are not using your machine, store it in a dry and safe place, out of reach of children.
•Before turning your device on, make sure that all safety elements are working properly and effectively.
Make sure all moving parts are in good working conditions.
•Before use make sure that no part is cracked or stuck, Make sure all parts are attached and assembled
as designed. Beware of all other conditions that may have a negative effect on the proper functioning of
your device.
•If not stated otherwise in this manual, all damaged parts must be repaired or changed.
•Plastic bags and packaging materials pose danger to small children or animals.
Fine mechanics
•Never use a vise to hold you device.
•Protect your machine from fall and impact. When you finish your work store your equipment back inside
the briefcase.
Assembly
•Do not use the machine unless completely assembled.
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Part number Part name Number of pieces
36 screw ST3.9×16 6
37 carbon brush cover 2
38 carbon brush 2
39 screw ST3.9×12 2
40 carbon brush set 2
41 spring 2
42 capacitor 1
43 switch 1
44 press button 1
45 rivet 1
46 release button 1
47 spring 1
48 left handle 1
49 cable clip 1
50 cable 1
51 cablel protective cover 1
52 polishing wheel 1
53 right handle 1
54 screw ST3.9×20 2
55 screw ST3.9×30 2
56 specification label 2
57 handle 1
58 flat washer 8 2
59 screw M8 × 14 2
60 wrench 1

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???PART LIST
Part number Part name Number of pieces
1 wool wheel 1
2 solid nut 1
3 rubber wheel 1
4 inner housing 1
5 spindle 1
6 screw M4 × 16 4
7 elastic washer 4 7
8 flat washer4 4
9 front cover 1
10 ball bearing 6202-2Z 1
11 cover for bearing 6202 1
12 washer 4 7
13 screw M4 × 12 3
14 half-circle wrench 4×∅13 1
15 big toothed gear 1
16 safety ring 14 1
17 bush bearing ∅10 × ∅16 × 10 1
18 C- ring 5 1
19 transmission 1
20 spring 1
21 spindle lock 1
22 screw ST4.8×25 4
23 flat washer 5 4
24 safety ring 12 1
25 ball bearing 6201-2Z 1
26 cover for bearing 6201 1
27 screw M4 × 14 4
28 rotor 1
29 ball bearing 608-2Z 1
30 expanding bushing for bearing 1
31 covering metal sheet 1
32 screw ST3.9×70 2
33 stator 1
34 casing 1
35 rpm regulator 1
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Electrical equipment
•Observe all basic safety rules when using electrical equipment to prevent risk of fire, injuries by electrical
shock and other hazards. Before using this device, read this manual entirely and follow all safety
instructions.
•Make sure the power cable plug is plugged into the correct wall outlet. The voltage in the wall outlet must
be the same as shown on the specification label to prevent damage to the electric motor. Too low voltage
will not provide your machine with enough power.
•Before connecting the power supply cable make sure that the main switch is in the Off position. When
you finished your work, disconnect the power plug from the wall outlet and switch off the main switch.
•Never carry electric power tools and equipment by their cable. o When disconnecting the plug from the
wall outlet, never pull the cable by its cord.
•Protect the power cable from high temperatures, oils, paint thinners and make sure that the cable is not
hanging over sharp edges.
•Inspect the power cable regularly. If damaged have it replaced by qualified technician. Inspect extension
cables regularly. If damaged, have it replaced.
•If you need to use an extension cable, use cable with appropriate power rating. Use only completely
unwound.
Inspect extension cables regularly. Damaged cable must be repaired or changed immediately.
•Before performing any maintenance, repair or adjustment, switch off the main switch and disconnect the
power cable from the wall outlet.
•Make sure no one may switch you machine incidentally on. Do not keep your fingers close to the main
switch, unless absolutely necessary.
•If you mount your machine to the worktable, release the safety button after installation.
•Do not use in environments where explosives are stored or used (paint shops, warehouse with
flammables etc.).
•Do not use in humid environments or if wet.
Hand tools
•Do not lay aside your machine unless it is completely stopped.
•When placing you machine aside, make sure that the machine is not pressing on its tool.
•Never use a vise to hold you device.
•Always have the work piece securely fastened and use extreme caution when releasing it or handling.
Rotary tools/machines
•Always wear suitable work clothing (do not wear loose clothing, ties, jewellery etc.). Long hair must be
covered and tied up behind you head. Do not wear worn out working shoes. Sleeves must be rolled up.
Loose clothing or body parts may get caught by moving machine parts.
•Do not remove safety covers. Make sure the operating personnel is well-protected.
•Do not touch or come close with moving machine parts during work. Keep your hands away from moving
and spinning machine parts.

Metal turning operations
•Always securely fasten the work piece on the work table using appropriate clamping equipment or vise.
Do not hold the work piece in your hands during work. Use both hands to hold the handles of the
machine/tool.
•Do not overreach. Maintain stable posture on both legs. That way you will not be thrown out of balance in
case of a reverse impact.
•Keep your tools clean and sharp.
•When changing tools or during maintenance, follow safety instructions.
•To feed or move the work piece use appropriate extension tool.
•Make sure the work piece complies with required technical parameters and that is securely fastened.
•Use extra caution during releasing the object.
Grinding and polishing
•Move the machine slowly. Make sure not to apply too much pressure on the polishing wheel. Otherwise
the wheel may get damaged, stuck or may break into pieces.
•Make sure that flying debris will not endanger persons or animals standing by or yourself.
Power equipment
•If your machine is equipped with depressed springs, use suitable device to release them slowly and safely.
•According to the warranty policy, carbon brushes, polishing wheel and polishing covers are considered as
expandable parts and are not covered by warranty.
•Before throwing the packaging material out,
make sure no part is left inside. If so, take it out
and install it. Use the part listing for check-up
and the installation drawing for guidance.
•Before use fasten the handle to the machine
with 2 screws 59. Tighten them securely.
•Place and screw in the driving wheel (supplied)
on the polisher driving shaft.
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ASSEMBLY
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???DETAILED DRAWING

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When the operational life of your device is over, dispose off it in accordance with valid rules and regulations.
Your product is made of metal and plastic parts that may be recycled when separated.
1. Disassemble all parts.
2. Separate all parts according to the material they are made of (e.g. metals, rubber, plastics, etc.).
Take the separated parts to the recycling facility near you.
3. Electrical waste (used electrical power tools, electric motors, recharging equipment, electronics,
accumulators, batteries etc.).
Dear customer. In accordance with the valid regional rules and regulations describing the management of
electrical waste, electrical waste is considered dangerous.
Disposal of electrical waste must be therefore handled as dangerous waste in accordance with waste
management rules valid in the state you are in.
It is prohibited to mix electrical waste with regular household waste.
You may return your used electrical appliance to a recycling facility near you. More information about
electrical and dangerous waste disposal may be obtained from your local authority or from the Internet.
If the machine breaks down, send it back to the vendor for quick repair.
Please, enclose brief description of the defect. That makes repair easier. If the machine is still covered by
warranty, enclose the warranty card and proof of purchase receipt. After the warranty period expires, we
repair your machine for a special price.
To prevent possible damages during shipping, packed the machine carefully or use the original packaging
material. We are not liable for shipping damages due to incorrect packaging of your machine. If making
a claim at the shipping company the level and method of packaging plays a major role during claim evaluation
process.
Note: Pictures and contents in this manual may slightly differ from the actual product or accessories.
It is due to continuous improvement of our products. Such small differences have no effect on the product
functionality.
CAUTION
DISPOSAL
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•To securely fasten the polishing wheel on the
driving shaft, press the locking button on the
machine head 21 and tighten the nut with the
supplied wrench.
•Place the polishing cover on the polishing
wheel. Make sure that the cover is evenly
tensioned around the entire circumference
of the wheel, without any folds or wrinkles and
that it is fastened securely with the ribbon.
•Push the loose ends of the ribbon under the
edge of the polishing cover so they do not spin
around freely during work.
CAUTION
•Switch the machine on for a couple seconds to find out if it vibrates too much. Also make sure that
everything is working properly.
•If you discover any defects do not continue to work. Repair defects immediately.
•Continue to work only after you have repaired all defects.
Safety switch
•The switch is equipped with a safety button
that eliminates switching the machine on
accidentally. To run the machine, you must
press both switches at the same time and you
cannot lock the switch in the on position.
•After you have pressed the switch the polishing
wheel starts to spin after about 1 - 2 seconds -
the safety delay period.
•Caution, after switching the machine off, the wheel keeps spinning for a short while.
Slow start
Your polisher is equipped with slow start function, which eliminates uncomfortable jolt during starts.
OPERATION

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CAUTION
Before starting your work make sure that the polishing wheel and the polishing cover have the required
dimensions (thread diameter, length of the thread, wheel diameter etc.) Also make sure that the maximum
allowed speed of the polishing wheel is higher or the same as the maximum allowed revolutions of your
machine.
Revolution control
•You may set the revolutions within the ratio
1,000 - 3,000 min.-1
Auxiliary handle
•Auxiliary handle 57 is used for better grip and control of your machine.
•Inspect handle fastening screws regularly, (before, during and after you finish your work). Make sure no
screw is getting loose unnoticeably.
•If any screw would come out of its threaded hole completely, it may cause sudden loss of control of your
machine and it may cause serious injury.
Changing the driving wheel
•Before attempting any maintenance, wait until the wheel comes to a complete stop.
•Unplug the machine from the wall outlet.
•Press the switch to test if the machine is off.
•To release the polishing wheel, press the locking button on the machine head 21 and release the nut with
the supplied wrench.
•Remove the wheel and replace it with a new one.
Changing the polishing cover
•Before attempting any maintenance, wait till the wheel comes to a complete stop.
•Unplug the machine from the wall outlet.
•Press the switch to test if the machine is off. Then change the polishing cover.
•Tug the loose ends of the ribbon under the edge of the polishing cover so they do not spin around freely
during work.
Changing the carbon brushes
•Before performing any maintenance or repair, disconnect the supply cable from the wall outlet.
•Unscrew covers 36 and 37 as seen on the detailed drawing.
•Remove the worn out carbon brushes and replace them with new ones 38.
•Always change both brushes.
•Replace the covers.
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•Before performing any maintenance or cleaning, make sure that the power supply cable is disconnected
from the wall outlet.
•Keep your tools clean. Dirt from tools may enter the inner machine mechanism and cause damages to the
tools or machine.
•Inspect the air cooling inlets and outlets regularly.
•Use only non-metal tools to clean the air cooling openings. Make sure that you will not damage the inner
parts of your machine.
•Do not use aggressive cleaning solution or paint thinners to clean your tool/machine.
•Clean plastic parts with soft cloth dipped in soapy water.
•Clean and treat metal surfaces with a cloth dipped in paraffin oil.
•If you are not using your machine, conserve it with grease and store it in dry place to prevent corrosion.
Detailed description of the use of this device is not included in this manual, because the manufacturer /
distributor assumes that the user is experienced in similar type of work. Also according to the applicable
law, this device is considered as a commonly sold and used tool. If the user is unfamiliar with the use of
this device, we recommend finding out more information about using this device at the Department of
work safety.
Lubrication
The transmission is filled with a long-life lubricant and does not require any lubrication.
MAINTENANCE
ELECTRICAL DIAGRAM