Unimax HS1244 User manual

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WARRANTY CARD
Product: SET OF UNIVERSAL PULLERS XXL
Type: HS1244
Date of manufacture:
Date of sale, stamp, signature:
Serial number (product series):
Repair centre notes:
Without the correctly filled warranty card or without proof of purchase receipt, including the
product type (invoice, purchase receipt) no warranty claim will be processed.
1. KH Trading machines and tools are covered by 6/24 months warranty, starting on the date of
purchase, as described in the Civil Code (proof of purchase or invoice receipt must be
enclosed with the warranty card when making a claim).
2. This warranty does not cover defects caused by unprofessional handling, machine overloads, not
complying with instructions contained in this manual, using accessories that are not approved,
unauthorized repair, regular wear and tear and damages occurred during transport. Further, this
warranty does not cover parts and accessories such as the motor, carbon brushes, seals and
hot-air operated parts and parts that need to be changed regularly.
3. If the repair is to be found as not covered by the warranty policy, all costs including the repair and ship-
ping to and from the repair centre will be paid by the customer, according to valid price list. See www.
4. When making a claim, you must present the warranty card, showing the date of the purchase, the
serial number of the machine, vendor stamp and signature of sales clerk, as well as the proof of
purchase receipt.
5. Warranty claim shall be made at the vendor shop where you bought your machine or you may mail
it to a service centre. The vendor is obligated to fill out the warranty card (date of sale, serial
number, vendor stamp and signature). All these information must be filled in at the time of sale.
6. The warranty period will be extended for the period of time for which the machine has been in the
service centre possession. If the repair or defect is not covered by the warranty policy, all costs including
the repair and shipping will be paid by the owner of the machine / tool. We recommend sending the
machine in its original packaging. Please, also enclose brief description of the defect with the packaging.
7. Before sending the machine for repair, clean it thoroughly. If the received machine is dirty, it may
be rejected by the service shop or you may be charged a cleaning fee.
SERVICE
Logistic centre Klecany
Topolová 483
250 67 Klecany
Czech Republic
Claim department phone number: 266 190 156 T-mobile: [phone]
266 190 111 O2: 601 218 255
Fax: [phone] Vodafone: 608 227 255
http://www.KHnet.cz
Email: ser[email protected]
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USER'S MANUAL
HS1244

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Dear customer. Thank you for purchasing set of universal U-pullers from KH Trading, s.r.o.
Our company is ready to offer you our services - before, during and after you buy our product.
If you have any question, comment or idea, please contact our business centre. We will do our best to address
your comment or question in timely matter.
Before first use, please read this manual carefully. It is your responsibility to study all instructions,
necessary for safe use and operation and to understand all risks that may be involved during the use
of power machines.
WARNING! Do not try to use this machine before reading this entire manual and before you know
how to handle it. Keep this manual for future reference.
Pay special attention to safety instructions. Not complying with safety rules may cause injury to the
operating person or to people standing by or it may cause damage to the machine or to the work
piece.
Pay special attention to safety notes and safety labels on the machine.
Never remove or damage them.
Please, write information such as the invoice number
and the number of the sale receipt here in this box.
This set contains a set of U-pullers including 3 sets of gripping arms of different sizes and span width. Two
heads enables you to select between two gripping arms or three gripping arms. Hydraulic screw enables you
to operate this device safely and quickly. To speed up you work, you may use two or three point grip without
needing to turn the spindle with the nut. The pulling force is transferred via the jaw toothed gear over to the
centre nut with a pinpoint. The screws serve as a auxiliary aid and are not subject to shear stress forces.
The accuracy of instructions, graphs and information contained herein, depends on the printing date. Due to
continuous product improvement, the manufacturer reserves the right to change technical parameters of the
product, without prior customer notification.
Spindle
Thread diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 mm
Thread length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 mm
Usable thread length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 mm
Hydraulically extracted stud
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 mm
Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 mm
Stud extensions
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 mm
Length
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 35, 84 mm
Jaw length
Jaw 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 mm
Jaw 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 mm
Jaw 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 mm
Distance/diameter
Jaw 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 mm
Jaw 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 mm
Jaw 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 mm
Column length
Column 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 mm
Column 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230 mm
Distance between columns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90 - 165 mm
Diameter range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 - 95 mm
DESCRIPTION
TECHNICAL SPECIFICATION
REPAIR AND MAINTENANCE REPORT
Report and maintenance report:
DATE SERVICE SHOP REPAIR AND MAINTENANCE REPORT

•Keep your tools clean. Dirt from tools may enter the inner machine mechanism and cause damages to the
tools or machine.
•Do not use aggressive cleaning solution or paint thinners to clean the machine.
•Clean plastic parts with soft cloth dipped in soapy water.
•Clean and lubricate metal surfaces with a cloth dipped in paraffin oil.
•Store the machine well lubricated in a dry place to protect it from corrosion and rust.
Lubrication
•Keep the spindle threading clean and lubricate it with an appropriate type of grease.
•During work, make sure the spindle threading and the nut are well lubricated to increase the threading
lifespan. Lubrication also enables you to use less force during work.
When the operational life of your device is over, dispose off it in accordance with valid rules and regulations.
Your product is made of metal and plastic parts that may be recycled when separated.
1. Disassemble all parts.
2. Separate all parts according to the material they are made of (e.g. metals, rubber, plastics, etc.).
Take the separated parts to the recycling facility near you.
Information about the locations of recycling centres may be found at your local City office or throughout an
Internet search.
If the machine breaks down, send it back to the vendor for quick repair.
Please, enclose brief description of the defect. That makes repair easier. If the machine is still covered by
warranty, enclose the warranty card and proof of purchase receipt. After the warranty period expires, we
repair your machine for a special price.
To prevent possible damages during shipping, packed the machine carefully or use the original packaging
material.
We are not liable for damages occurred during shipping due to improper packaging.
Note: Pictures and contents in this manual may slightly differ from the actual product or accessories.
It is due to continuous improvement of our products. Such small differences have no effect on the product
functionality.
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MAINTENANCE
DISPOSAL
CAUTION
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•This device may be used by a qualified person, 18 years or older who has been
trained in work and environmental safety procedures.
•Any person using this equipment must possess a medical certificate
demonstrating his eligibility to operate this equipment.
Symbols used in this manual
Warning!
This symbol informs you about the risk of personal injury or damage to the machine
or materials.
Warning!
Risk of damage.
Note:
Additional information.
Use personal safety gear.
General instructions
•Plastic packaging materials pose danger to children and animals.
•Make sure you know how to control your tool or machine and that you are familiar with its operating
procedure. Know the hazards that may occur, if not used correctly.
•If other person is using this machine make sure that he knows how to safely operate this equipment and
that he is familiar with hazards and risk that may occur, if not used correctly.
•Pay special attention to safety notes and safety labels on the machine. Never remove or damage them.
If the warning label becomes unreadable, please contact your vendor.
•Keep your working place clean. Dirty and disorganized workplace may cause accidents.
•Never work in tight spaces or in purely lit rooms. Make sure the floor is solid and stable and that you can
move around easily. Always keep stable posture.
•Keep focusing and use common sense. Do not continue working if you cannot pay attention.
•Maintain your tools clean and in safe working conditions.
•Handles must be kept free of grease and dirt.
•Make sure no children, unauthorized persons or animals have access to your workshop.
•Never put your hands or legs inside the working area.
•Never leave your machine unattended during operation.
•Use only for purposes for which it has been designed.
•Use personal protective gear such as safety goggles, ear protection, respirator, safe working shoes etc.
•Do not overreach, use both hands.
•Never work under the influence of alcohol or other drugs.
SAFETY PRECAUTIONS

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•Do not use the machine if you feel dizzy or week.
•Any modifications or improvements to the machine are strictly prohibited. If you discover any cracks or
damages to the machine, do not use.
•Never perform any maintenance during operation.
•If you see any unusual sign or hear any strange sound, switch of machine immediately.
•Do not forget to remove all wrenches and screwdrivers from the machine after use.
•Before use, make sure all screws are tightened securely.
•Perform maintenance regularly. Before use make sure the machine is in good working conditions and
without any damage.
•Use only original spare parts during repairs.
•Using accessories of extension pieces not approved by the manufacturer may cause personal injuries.
•Use this machine only for work that could be handled by it. Do not overload tools, accessories or the
machine. For large work volume use more powerful machine.
•Do not overload the machine. Measure the work load in such way, so it could be done with comfortable
speed. Damages due to machine overload are not covered by the warranty policy.
•Do not expose to extremely high temperature or direct sunlight.
•This machine is not designed for use in humid environments or under water.
•If you are not using your equipment, store it in a dry and locked place, out of reach of children.
•Before use, inspect all safety elements and make sure they work as designed. Make sure all moving parts
are in good working conditions.
•Inspect all parts for cracks and damages. Make sure movable parts are not stuck and set properly. Also
take into consideration other conditions that may have a negative effect on the proper function of your
machine.
•If not stated otherwise in this manual, all damaged parts and safety elements must be repaired or
changed.
Fine mechanics
•Never use a vise to hold your machine.
•Protect your machine from fall and impact. After work store all tools and equipment back to the briefcase.
Assembly
•Do not use the machine unless completely assembled.
Automotive repair shop equipment
•Before performing any maintenance, shift the gear into neutral, apply the vehicle hand break, or use other
means to prevent the vehicle form accidental move.
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•Before throwing the packaging material out, make sure no part is left inside. If so, take it out and install it.
Use the part listing for check-up and the installation drawing for guidance.
•The spindle must be screwed inside the nut all the
way.
•For pressing operations use spindle extension
pieces and not only the surface of the spindle.
•Jaw teeth must fit inside the nut groove (for two and
three arm heads).
The pulling force is transferred via the jaw
toothed gear and not buy the screws. These
serve as a auxiliary aid and make the use of
the puller easier.
•Nuts that hold the jaws inside the head may be
tighten by hand only, so they are securely attached
and you will not lose them.
•Columns or their extension pieces must be tighten
inside the lower jaws and also the pulling screws
of the jaws must be securely fastened to prevent
damage to the column threading.
•To fasten the columns in the upper cross arm use
nut and washer assembly.
•Steel jaws may be used in both positions - they are
equipped with continuous go-through-threading.
Detailed description of the use of this device
is not included in this manual, because the
manufacturer / distributor assumes that the user is
experienced in similar type of work. Also according
to the applicable law, this device is considered as
a commonly sold and used tool. If the user
is unfamiliar with the use of this device, we
recommend finding out more information about
using this device at the Department of work safety.
ASSEMBLY
OPERATION