Unimax role-plus User manual

???
??????
WARRANTY CARD
Product: HAND-HELD BANDING MACHINE
Type: role-plus
Date of manufacture:
Date of sale, stamp, signature:
Serial number (product series):
Repair centre notes:
Without the correctly filled warranty card or without proof of purchase receipt, including
the product type (invoice, purchase receipt) no warranty claim will be processed.
1. KH Trading machines and tools are covered by 6/24 months warranty, starting on the date of
purchase, as described in the Civil Code (proof of purchase or invoice receipt must be
enclosed with the warranty card when making a claim).
2. This warranty does not cover defects caused by unprofessional handling, machine overloads, not
complying with instructions contained in this manual, using accessories that are not approved,
unauthorized repair, regular wear and tear and damages occurred during transport. Further, this
warranty does not cover parts and accessories such as the motor, carbon brushes, seals and
hot-air operated parts and parts that need to be changed regularly.
3. If the repair is to be found as not covered by the warranty policy, all costs including the repair and ship-
ping to and from the repair centre will be paid by the customer, according to valid price list. See www.
4. When making a claim, you must present the warranty card, showing the date of the purchase, the
serial number of the machine, vendor stamp and signature of sales clerk, as well as the proof of
purchase receipt.
5. Warranty claim shall be made at the vendor shop where you bought your machine or you may mail
it to a service centre. The vendor is obligated to fill out the warranty card (date of sale, serial
number, vendor stamp and signature). All these information must be filled in at the time of sale.
6. The warranty period will be extended for the period of time for which the machine has been in the
service centre possession. If the repair or defect is not covered by the warranty policy, all costs including
the repair and shipping will be paid by the owner of the machine / tool. We recommend sending the
machine in its original packaging. Please, also enclose brief description of the defect with the packaging.
7. Before sending the machine for repair, clean it thoroughly. If the received machine is dirty, it may
be rejected by the service shop or you may be charged a cleaning fee.
SERVICE
Logistic centre Klecany
Topolová 483
250 67 Klecany
Czech Republic
Claim department phone number: 266 190 156 T-mobile: 603 414 975
266 190 111 O2: 601 218 255
Fax: 260 190 100 Vodafone: 608 227 255
http://www.KHnet.cz
Email: ser[email protected]
HHAANNDDHHEELLDDEEDDGGEE
BBAANNDDIINNGGMMAACCHHIINNEE
USER'S MANUAL
role-plus

2
Dear customer. Thank you for purchasing equipment from KH Trading, s.r.o.
Our company is ready to offer you our services - before, during and after you buy our product.
If you have any question, comment or idea, please contact our business centre. We will do our best to address
your comment or question in timely matter.
Before first use, please read this manual carefully. It is your responsibility to study all instructions,
necessary for safe use and operation and to understand all risks that may be involved during the use
of power machines.
WARNING! Do not try to use this machine before reading this entire manual and before you know
how to handle it. Keep this manual for future reference.
Pay special attention to safety instructions. Not complying with safety rules may cause injury to the
operating person or to people standing by or it may cause damage to the machine or to the work
piece. Pay special attention to safety notes and safety labels on the machine.
Never remove or damage them.
Please, write information such as the invoice number
and the number of the sale receipt here in this box.
This hand-held edge banding machine has been designed for use where heavy stationary machines cannot
be used. Edge banding is precise and effective. Press-on rubber cylinder ensures even pressure on the band
along the entire edge. Wide and massive guiding rail travelling on the work piece surface ensures high-quality
results.
•Combination of resilient aluminium and high-strength plastic materials ensures lightweight.
•Removable side guide enables you to work on inner edges.
•One of the guiding surfaces is equipped with flexible spring to compensate for uneven thickness of the
work piece and to ensure better guiding at all times.
•Machine is equipped with proven cutting mechanism. Cutting knifes are made of high-quality cutting steel.
•Machine is also equipped with end-of-the-edge indication system, which enables you to cut the end of the
band precisely and prevent band waste.
•The packaging includes hot-air gun with digital temperature control and with automatic cooling
(80 seconds after the gun has been switched off, the gun is cooled down with a flow of cold air.
This prevents damages to the gun due to prolonged exposure to residual temperatures).
DESCRIPTION
11
When the operational life of your device is over, dispose off it in accordance with valid rules and regulations.
Your product is made of metal and plastic parts that may be recycled when separated.
1. Disassemble all parts.
2. Separate all parts according to the material they are made of (e.g. metals, rubber, plastics, etc.).
Take the separated parts to the recycling facility near you for further processing.
Information about the location of recycling centres may be found at your local City office or throughout an
Internet search.
If the machine breaks down, send it back to the vendor for quick repair.
Please, enclose brief description of the defect. That makes repair easier. If the machine is still covered by
warranty, enclose the warranty card and proof of purchase receipt. After the warranty period expires, we
repair your machine for a special price.
To prevent possible damages during shipping, packed the machine carefully or use the original packaging
material. We are not liable for shipping damages due to incorrect packaging of your machine. If making
a claim at the shipping company the level and method of packaging plays a major role during claim evaluation
process.
Note: Pictures and contents in this manual may slightly differ from the actual product or accessories.
It is due to continuous improvement of our products. Such small differences have no effect on the product
functionality.
DISPOSAL
CAUTION

•Set the band so it is on the same side as the pulley.
•Keep your machine/tools clean. Dirt from tools may enter the inner machine mechanism and cause
damages to the tools or machine.
•Do not use aggressive cleaning solution or paint thinners to clean your tool/machine.
•Clean plastic parts with soft cloth dipped in soapy water.
•Clean and treat metal surfaces with a cloth dipped in paraffin oil.
•If you are not using your machine, conserve it with grease and store it in dry place to prevent corrosion.
Detailed description of the use of this device is not included in this manual, because the manufacturer /
distributor assumes that the user is experienced in similar type of work. Also according to the applicable
law, this device is considered as a commonly sold and used tool. If the user is unfamiliar with the use of
this device, we recommend finding out more information about using this device at the Department of
work safety.
Lubrication
Lubricate working surfaces with appropriate grease regularly.
10
MAINTENANCE
3
TECHNICAL SPECIFICATIONS
The accuracy of instructions, graphs and information contained herein, depends on the printing date. Due to
continuous product improvement, the manufacturer reserves the right to change technical parameters of the
product, without prior customer notification.
Maximum band width, adjustable guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 - 50 mm
Maximum band thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 mm
Band material and used glue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .melamin, PVC, veneer, ABS
Press cylinder diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .∅48 mm
Radius of turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .from R 500 mm.
Press cylinder width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 mm
Material of the press cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .resilient rubber
Width between jaws - may be set continuously . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0 - 70 mm
Maximum width between the jaw and the auxuliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pulley 100 mm
Minimum width between the jaw and the auxuliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pulley 50 mm
Knife width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 mm
Fastening diameter of the gun's body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 mm
Fastening diameter of the gun's nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 mm
Packaging dimensions (l x w x h) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310 × 210 × 240 mm
Weight - without hot-air gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1 kg
Net weight - without hot-air gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.85 kg
SAFETY PRECAUTIONS
•This device may be used by a qualified person, 18 years or older who has been
trained in work and environmental safety procedures.
•Any person using this equipment must possess a medical certificate
demonstrating his eligibility to operate this equipment.
Symbols used in this manual
Warning!
This symbol informs you about the risk of personal injury or damage to the machine
or materials.
Warning!
Danger of damage.
Note:
Additional information.
Use personal protective gear.

4
General instructions
•Plastic bags and packaging materials pose danger for small children and animals.
•Make sure you know your tool or machine and you are familiar with its operating procedure. Know the
hazards if not used correctly.
•Person using this machine must be properly trained and must know how to safely operate this equipment.
He must be also aware of the hazards and risks that may occur if not used correctly.
•Pay special attention to safety notes and safety labels. Do not remove or damage them.
If the warning label becomes unreadable or damaged please, contact your vendor.
•Maintain your working area clean. Disorganized and dirty working area may cause accidents.
•Never work in tight spaces or in purely lit rooms. Make sure the floor is solid and stable and that you can
move around easily. Maintain stable posture during work.
•Stay focused and use all your senses. Pay attention to the working procedure. Do not continue to work if
you cannot pay attention.
•Maintain your tools clean.
•Handles must be kept free of grease and dirt.
•Make sure no children, unauthorized persons or animals have access to your workshop.
•Never put your hands or legs inside the working area.
•Never leave your machine unattended during operation.
•Use only for purposes for which it has been designed.
•Use personal protective gear such as safety goggles, ear protection, respirator, safe working shoes etc.
•Do not underestimate your abilities and know your limits. Use both hands.
•Never work under the influence of alcohol or other drugs.
•Do not use the machine/tool if you feel dizzy or week.
•Any modifications or improvements to the machine are strictly prohibited. DO NOT USE if you discover
bent part, crack or other damage.
•Never perform any maintenance during operation.
•If you see any unusual sign or hear any strange sound, switch off your machine and stop working
immediately.
•Do not forget to remove all wrenches and screwdrivers from the machine after use.
•Before use, make sure all screws are tighten securely.
•Perform maintenance regularly. Before use make sure the device is in good working conditions and
without any damage.
•Use only original spare parts during repairs.
•Using extension pieces or accessories not approved by the manufacturer may cause injuries to the
operating personnel.
•Use this machine only for work that is capable of handling. Do not overload your machine or accessories.
Do not attempt to use machine with insufficient power to perform heavy duty work.
•Do not overload your device. Measure the work load in such way, so it could be done with comfortable
speed. Damages due to machine overload are not covered by warranty.
•Do not expose to extremely high temperature or direct sunlight.
•This machine is not design for use in humid environments or under water.
•if you are not using your machine, store it in a dry and safe place, out of reach of children.
•Before use make sure that all safety elements work correctly and efficiently. Make sure all movable parts
are in good condition.
•Before use make sure that no part is cracked or stuck, Make sure all parts are attached and assembled
9
•When the front edge of the machine leaves the
edge of the work piece by 4 - 5 cm (see pic.)
move the cutting level down quickly to cut the
band.
•Make sure that while cutting the band, you still
continue to move the machine forward.
Gluing the band on thick edges
•When you need to glue the band on work piece
with thick edges, remove one of the guiding
rails.
Gluing the band on edges with various
planes
•The machine setting and working process is
the same as when working with work piece
with edges in one level/plane.
•Remove the side guiding rail.
•Turn the auxiliary pulley.

8
Setting your machine
Before work you must set a combination of setting elements such as upper and lower stoppers and moveable
angular rulers.
•First, place the machine on the work piece surface. We recommend placing the machine in the middle
of the working surface and in the middle of the rubber cylinder. Fix the machine in place with the two
moveable guiding rails. The two screws with the serrated head must be on the bottom side.
•To ensure that the machine will slide on the working surface easily, make sure to leave small gap between
the guiding rails and the work piece surface.
Note
One of the guiding rails (surfaces) is equipped with flexible spring to compensate for uneven thickness of the
work piece surface.
•Based on the band width overlapping the edges of the work piece (max. 2 millimetres) set the lower and
upper band stoppers.
Gluing the band on edges
•Place the banding machine at the edge of the
work piece. Lean it against the supporting
bar (located below the diffuser).
•Switch the hot-air gun on, set the required
temperature and wait till the temperature is
reached. (The temperature also depends
on the type of the band you will be using).
Note
The method of temperature setting and operation
procedure of the hot-air gun is described in
a separate manual.
•Now you may start running the band through
the machine. Go on, until the end of the band
is placed in the bottom of the cut-out of the
guiding surface rails.
•Move the machine from left to right to glue the
band on the edge of the work piece.
•Slightly press on the machine handle to execute
necessary pressure on the rubber cylinder to
glue the band on the edge properly.
•We recommend to test the speed of the gluing
process first. The speeds may vary based on
the type of the band you are using.
5
as designed. Beware of all other conditions that may have a negative effect on the proper functioning of
your device.
•If not stated otherwise in this manual, all damaged parts must be repaired or changed.
Fine mechanics
•Never use vise to hold your tool/machine.
•Protect you device from impact and fall. After you finish your work, place your tool back to the protective
case.
Assembly
•Do not use the machine unless completely assembled.
Power devices
•If your machine is equipped with depressed springs, use suitable device to release them slowly and safely.
•Before throwing the packaging material out, make sure no part is left inside. If so, take it out and install it.
Use the part listing for check-up and the installation drawing for guidance.
Description
1. Main machine body
2. Side
3. Bracket
4. Stud with moveable stoppers
5. Auxiliary pulley
6. Pulley guide
7. Couplings
Assembly of the reeling drum
•Assemble the drum according to the picture. Latches on the couplings must click inside the holders on
the sides.
ASSEMBLY

•Mount the drum on the main machine body.
Use 2 screws and the bracket to secure it
in place.
Installation of hot-air gun and setting the
correct position
•Place the gun with the plastic cover in place
inside the bracket. Make sure the gun is in
the correct position. Tighten the screw of the
clamping bracket so the gun is secured in
place safely.
Placing the band inside the machine
•Place the spool with the band inside
the machine. Observe the picture.
6
OPERATION
7
•The band must be always aligned with the axis of
the blue guiding stoppers.
•Run the band through. Observe the picture.
•Using the screws make sure that the side band guides keep the band inside the machine. Secure the
screws and the position with safety nuts, located on the jaw sides.
Table of contents
Other Unimax Tools manuals