Universal Tool UT1011S User manual

UT1011S
PLEASE READ AND FOLLOW ALL WARNINGS
Read Operating Instructions
Always become familiar with all the
instructions and warnings before
operating any power tool.
Always Wear Approved
Eye Protection
Impact resistant eye protection
should meet or exceed the
standards as set forth in the United
States ANSI Z87.1, Occupational
and Educational Eye and Face
Protection. Look for the marking
Z87.1 on your eye protection to
insure that it is an approved style.
For further information, ANSI Z87.1,
Occupational and Educational Eye
and Face Protection, is available
from the American National
Standards Institute, Inc., 11 West
42nd Street, New York, NY 10036.
Hearing Protection is
Recommended
Hearing protection should be used
when the noise level exposure
equals or exceeds an 8 hour time-
weighted average sound level of 85
dBA. Process noise, reflective
surfaces, other tools being
operated nearby, all add to the
noise level present in your work
area. If you are unable to determine
your noise level exposure, we
recommend the use of hearing
protection.
Avoid Prolonged Exposure to
Vibration
Tools can vibrate during use.
Prolonged exposure to vibration or
very repetitive hand and arm
movements, can cause injury.
Stop using any tool if discomfort,
tingling feeling or pain occurs. You
should consult your physician
before resuming use of the tool.
90 PSIG Maximum
This tool is designed to operate at
an air pressure of 90 pounds per square
inch gauge pressure (90 PSIG) maximum,
at the tool. Use of higher air pressure
can, and may cause injury. Also, the use
of higher air pressure places the internal
components under loads and stresses
they were not designed for, causing
premature failure. The air supply should
be clean and dry, preferably lubricated.
For best results, drain the moisture from
Universal Tool
A Division of Florida Pneumatic Manufacturing Corporation
851 Jupiter Park Lane, Jupiter, Florida 33458
Toll Free 1-800-327-9403
Read these instructions carefully before attempting to install, operate
or service this Florida Pneumatic product. Failure to comply with the
instructions could result in personal injury and/or property damage!
Retain these instructions for future reference.
Safety Instructions
The following instructions are furnished as
general guidelines for use of your pneu-
matic tool. They cannot comprehensively
cover all possible or conceivable uses of
the subject tool. For additional information
on the safe use of air tools, we advise you
to obtain a copy of ANSI B186.1 Safety
Code for Portable Air Tools, available from
the following source:
American National Standards
Institute, Inc.
11 West 42nd Street
New York, NY 10036.
The use of the word “shall” in the following
instructions, indicates that adherence to
the particular requirement is necessary to
conform to ANSI B186.1.
Tool Application and Usage
Portable tools shall be used only for the
purposes intended in their design and
within the capacity for which they were
intended and rated. It shall be the tool
owner’s and/or employer’s responsibility to
instruct each operator in the safe use of
the tool. Tools shall not be used without
guards and safety devices as furnished by
the manufacturer. Where an air tool is
modified or altered, the modifier shall provide
the safeguards to enable it to be safely used
in the operations intended and to comply with
any applicable provisions as contained in
ANSI B186.1.
Tool Installation
Pressure regulators shall be used to limit air
pressure to the rated pressure where the
supply pressure exceeds the tool’s rated
pressure. Air hoses and lines shall be
relieved of compressed air before being
disconnected or disjointed, unless there is
automatic valve closing protection at the joint
being separated. Synthetic lubricants which
can cause deterioration of elastomer seals
shall not be used in air systems of air tools.
Tool Maintenance
It shall be the tool owner’s and/or employer’s
responsibility to assure that tools are
maintained in a safe operating condition. Tool
maintenance and repair shall be performed by
authorized, trained, competent personnel.
Tools shall be disconnected from their
compressed air supply before repairs are
attempted. Repairs shall be consistent with
the manufacturer’s recommended proce-
dures. Tool, hoses and fittings shall be
replaced if unsuitable for safe operation. It
shall be the tool owner’s and/or employer’s
responsibility to keep required rating
markings and warnings on the tool in legible
condition.
FPMC
WARNING:
Some dust created by power sanding,
sawing, grinding, drilling, and other
construction activities contains chemicals
known to cause cancer, birth defects or
reproductive harm. Some examples of
these chemicals are:
•Lead from lead-based paints
•Crystalline silica from bricks, cement
and other masonry products
•Arsenic and chromium from chemi-
cally treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to
these chemicals, work in a well-ventilated
area and work with approved safety
equipment such as those dust masks that
are specially designed to filter out
microscopic particles.
STRAIGHT #5 SPLINE IMPACT WRENCH
Description
The Universal Tool professional tools feature alloy steel hammer cases that are machined
from solid bar, not drawn or cast. The model number is laser etched on the hammer case
for permanent identification. There is a high power to weight ratio, plus 100% parts
interchangeability to the equivalent competitor’s tool. The features include steel hammer
case and three piece housing construction for ease of maintenance. Also included are an
adjustable power regulator, ergonomic handle and a sound reducing muffler.

Parts Breakdown for UT1011S
Replacement Parts for UT1011S
UT1011S UT1011S
STRAIGHT #5 SPLINE IMPACT WRENCH
USE ONLY IMPACT SOCKETS & ACCESSORIES
Sockets and accessories used shall be of the impact socket type. Always check sockets,
retainers and drives regularly for wear or damage and replace whenever necessary
Limited Warranty
Universal Tool warrants its tools to be free from defects in material and workmanship for one year from the date of
purchase. This warranty does not apply to tools which have been abused, misused, modified or repaired by
someone other than Universal Tool or its authorized service centers. If a Universal Tool proves defective in
material of workmanship within one year after purchase, return it to any authorized service center or to Universal
Tool, freight prepaid. Please enclose your name, address and adequate proof of purchase date with a brief
description of the defect. Universal Tool will, at its option, repair or replace defective tools, free of charge. Repairs
or replacements are warranted as described above for the remainder of the warranty period. Universal Tool's sole
liability and your exclusive remedy under this warranty is limited to repair or replacement of the defective tool.
There are no other warranties expressed or implied and Universal Tool shall not be liable for incidental, consequential
or special damages, or any other damages, costs or expense of repair or replacement as described above.
STRAIGHT #5 SPLINE IMPACT WRENCH
Specifications:
Shank .........................................................................................................................#5 Spline
Speed.......................................................................................................................5,500 RPM
Working Torque..............................................................................................522-1,800 ft. lbs.
Max. Torque ..........................................................................................................2,800 ft. lbs.
Weight..........................................................................................................................22.5 lbs.
Overall length.................................................................................................................12.5 in.
Average air consumption............................................................................................12.0 CFM
Recommended hose size...............................................................................................3/4" I.D.
Air inlet........................................................................................................................1/2" NPT
Maximum operating pressure ..........................................................................................90 psi
REF # PART# DESCRIPTION
1.1 C-112199 SPLINE ANVIL ASSEMBLY(INC. # 2, 3, 4, 5)
2C-112202 INNER SPRING
3C-047620 LOCK BUTTON
4C-112185 OUTER RETAINING SPRING
5C-112191 PLUNGER
6C-136165 COUPLING
7C-136169 TIMING SHAFT
8CA-048425 BALL
9C-136170 DOG
10 C-112190 SPRING SEAT
11 C-136164 SPRING
12 C-112188 CLUTCH HOUSING BUSHING
13 C-112186 CLUTCH HOUSING GASKET
14 C-117545 CLUTCH HOUSING (INCL. # 12)
15 NL8 5/16 NORD LOCK WASHER
16 S-062777 SCREW
17 C-054897 PIPE PLUG
18 CA-088508 SEAL
19.2 C-063747 INSIDE TRIGGER
20 S-062777 SCREW
21 NL8 5/16 NORD LOCK WASHER
22.2 C-119293 INSIDE TRIGGER HANDLE (INCL. # 48)
23 C-114089 TRIGGER STOP PIN
24 C-113758 TRIGGER PIN
25 C-112187 HANDLE GASKET
26 C-068659 BALL BEARING
27 C-136167 REAR END PLATE
28 C-136166 CYLINDER LINER
29 C-112196 ROTOR
30 C-112192 ROTOR BLADES
31 C-136168 FRONT END PLATE
32 C-136161 DOWEL PIN
33 C-066977 BALL BEARING
34 C-112183 MOTOR HOUSING ASSEMBLY (INCL. # 37, 47)
35 N/A NAMEPLATE RIVET
36 N/A NAMEPLATE
37 N/A HELICOIL
38 C-123857 FOAM MUFFLER
39 C-123856 EXHAUST SCREEN
40 C-123855 RETAINING PLATE
41 S-000268 LOCKWASHER #8
42 G-071483 SCREW
43 G-071613 ROLL PIN
44 C-068664 REVERSE LEVER
45 CA-083354 O RING
46 C-106819 REVERSE VALVE
47 C-083339 VALVE BUSHING
48 C-106817 THROTTLE VALVE BUSHING
49 C-106825 THROTTLE VALVE
50 A-043001 O RING
51 C-106818 O RING RETAINER
52 C-088079 THROTTLE VALVE SPRING
53 C-087505 AIR SCREEN
54 C-094354 THROTTLE CAP
55 CA-048548 ASSIST HANDLE
56 C-116388 HANDLE BAND
57 NL6 1/4 NORD LOCK WASHER
58 C-064806 SCREW