Upright SB85J Guide

WORK PLATFORM
SB85J
SERVICE & PARTS MANUAL
POWERED ACCESS

Theaerial platformisnotelectrically insulated.Death or seriousinjurywillresult from contact
with, or inadequate clearance from, an energized conductor.
Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.
Regard all conductors as energized.
Allow for electrical wire sag and aerial platform sway.
If the platform, boom structure, or any part of the aerial platform contacts a high-voltage electrical
conductor, the entire machine can become electrically charged.
If that happens, remain on the machine and do not contact any other structure or object. This in-
cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial
platform.
Such contact could make your body a conductor to the other object, creating an electrical shock
hazard resulting in death or serious injury.
Ifanaerialplatformisincontactwithanenergizedconductor theplatform operatormustwarnground
personnel in the vicinitytostayaway.Theirbodies can conductelectricitycreatinganelectricalshock
hazard resulting in death or serious injury.
Do not approach or leave the aerial platform until the electricity has been turned off.
Do not attempt to operate the lower controls when the platform, scissors structure, or any part of
the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate
danger of such contact.
Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-
ing that death or serious injury can result from contact with an energized conductor.
© UpRight International, Inc. – all rights reserved Printed in the U.S.A.

SB80/SB85J
Table of Contents
Electrical Hazard ..............................Inside front cover
California Proposition 65 ..................Inside front cover
General Information
About This Manual...................................................... i
Repairs and Maintenance........................................... i
Abbreviations.............................................................. i
Additional Information................................................. i
Service and Parts Information
Ordering Parts........................................................... ii
ANSI and OSHA Compliance.................................... ii
Manuals..................................................................... ii
Machine Information.................................................. ii
Parts Order Form...................................................... iii
Section 1 – Repair Parts
Chassis, Drive ........................................................... 3
Steering .................................................................... 7
Lift and Swing ......................................................... 11
Swing Drive Assembly – Perfection Gear ............... 15
Fuel Tank ................................................................ 17
Hydraulic Oil Reservoir Mounting ........................... 19
Booms, Base End ................................................... 21
Boom Installation – SB80 ....................................... 25
Boom Installation – SB85J ..................................... 29
Boom Installation – CE ........................................... 33
Boom and Hose Carrier – SB80 ............................. 37
Boom and Hose Carrier – SB85J ........................... 41
Boom and Hose Carrier – CE.................................. 45
Hose Carrier Assembly – SB80 .............................. 49
Hose Carrier Assembly – SB85J ............................ 53
Jib – SB85J – Before 11/2007 ................................ 57
Jib – SB85J – After 10/2007 ................................... 59
Extend Cylinder Mounting ...................................... 61
Platform Moutning – SB80 ...................................... 65
Platform Gate ......................................................... 67
Platform Rotator – SB80 ......................................... 69
Engine Mounting – Cummins 3.3 ........................... 71
Radiator – Cummins 3.3 ......................................... 75
Engine with Radiator – Cummins 3.3 ..................... 79
Engine Tray – Cummins 3.3 ................................... 83
Engine Mounting – Deutz ....................................... 87
Engine – Deutz ....................................................... 91
Exhaust and Air Cleaner – Deutz ........................... 95
Engine Mounting – GM ........................................... 97
Engine – GM ......................................................... 101
Exhaust and Air Cleaner ....................................... 105
Cowling ................................................................. 107
Placards and Decals ............................................. 111
Gear Hub – Auburn Gear ...................................... 117
Swing Drive – Perfection Gear ............................. 119
Tires and Wheels .................................................. 121
Section 2 – Hydraulics
Chassis Hydraulics ................................................... 3
Turntable Hydraulics ................................................. 7
Hydraulic Oil Reservoir ........................................... 11
Proportional Control Valve ...................................... 13
Non-Proportional Control Valve .............................. 17
AC Generator Valve ................................................ 21
Centerpost .............................................................. 23
Cylinder, Extension – GBI ....................................... 25
Cylinder, Lift ............................................................ 27
Cylinder, Lift – Rosenboom .................................... 29
Cylinder, Master Level ............................................ 31
Cylinder, Slave Level .............................................. 33
Cylinder, Steering ................................................... 35
Cylinder, Jib – SB85J ............................................. 37
Emergency Power Unit ........................................... 39
Hydraulic Pump and Fittings ................................... 41
Sense Line Dump Valve ......................................... 43
Hydraulic Warm-Up Valve ....................................... 45
Motion Control Valve, Drive .................................... 47
Motion Control Valve, Turntable Rotation ............... 49
Pressure Manifold ................................................... 51
Four Wheel Steer Valve .......................................... 53
Speed Shift Valve ................................................... 55
Oil Return Filter ...................................................... 57
Front Transmission Valve ....................................... 59
Rear Transmission Valve ........................................ 61
Chassis Accumlator ................................................ 63
Section 3 – Electrical
Turntable Electrical, Cummins – SB80...................... 3
Turntable Electrical, Deutz – SB80 ........................... 9
Turntable Electrical, Cummins – SB85J...................15
Turntable Electrical, Deutz – SB85J ........................21
Turntable Electrical, GM – SB85J .......................... 27
Turntable Electrical, CE – SB85J ........................... 33
Main Boom Electrical – SB80 ................................. 39
Main Boom Electrical – SB85J ............................... 45
Main Boom Electrical – CE ..................................... 51
Lower Controls – SB80 ........................................... 57
Lower Controls, Cummins – SB80 ......................... 61
Lower Controls, Deutz – SB80 ............................... 63
Lower Controls – SB85J ......................................... 65
Lower Controls, Cummins – SB85J ........................ 69
Lower Controls, Deutz – SB85J ............................. 71
Lower Controls, GM – SB85J ................................. 73
Lower Controls, CE – SB85J .................................. 77
Wiring Box Assembly – Cummins, Deutz and CE .. 81
Wiring Box Assembly – GM .................................... 85
Wiring Box Panel – Cummins, Deutz and CE ........ 89
Wiring Box Panel – GM .......................................... 93
Turntable Harness Assembly .................................. 97
Upper Control Panel – SB80 ................................ 101
Upper Control Panel – SB85J .............................. 105
Upper Control Panel – CE .................................... 109
Platform Foot Switch ............................................ 115
Boom Switch ......................................................... 117
Boom Extend Switch ............................................ 119

SB80/SB85J
Controller, Drive/Steer .......................................... 121
Controller, Lift/Swing ............................................. 123
Controller, Extend/Retract .................................... 125
GFCI 110 Volt Power ............................................ 127
Section 4 – Options
Dual Fuel .................................................................. 3
LP Fuel Only ............................................................. 5
Gasoline Only ........................................................... 7
110 V AC Generator Mounting .................................. 9
110 V AC Geverator ................................................ 11
220 V AC Generator Mounting ............................... 13
220 V AC Generator ............................................... 15
AC Generator Valve ................................................ 17
12 kw Generator ..................................................... 19
Platform Welder –Aluminum Platform .................... 21
Platform Welder – Steel Platform ........................... 23
Work Lights – Halogen or Incadescent ................... 25
Air Inlet Heater – Deutz .......................................... 27
Motion Alarm, All Motion ......................................... 29
Airline to Platform ................................................... 31
Tilt Alarm Light ........................................................ 33
Headlights and Taillights ......................................... 35
Walk-through Gate ................................................. 39
Gravity Gate ........................................................... 41
Spark Arrestor – Deutz Engines Only ..................... 43
Dual Flashing Light, Amber or Red ......................... 45
Drive Motion Alarm ................................................. 47
Platform Control Cover ........................................... 49
Isolation Valve ........................................................ 51
Sandblast Kit .......................................................... 53
Hydraulic Warm-Up ................................................. 55
Four Halogen Lights ............................................... 57
Section 5 – Maintenance
Maintenance ............................................................. 3
Daily Prestart Inspection............................................ 5
Frequent Inspection and Maintenance...................... 7
Frequent Maintenance............................................. 11
Annual Maintenance................................................ 13
Major Repairs.......................................................... 15
Lubrication Points.................................................... 17
Fastener Torque Chart............................................. 21
Appendix
Electrical Schematics
Hydraulic Schematics
Limited Warranty

SB80/SB85J

SB80/SB85J i
General Information
About This Manual
This manual covers SB80 and SB85J aerial platforms.
Information is included for machines that have been
manufactured to conform to all applicable requirements
of the following organizations:
American National Standards Institute (ANSI)
Canadian Standards Association (CSA)
European Committee for Standardization (CE)
Part pages include a drawing and a bill of material.
The bill of material lists the item number that is on the
drawing, the UpRight part number, quantity used and a
description of the item.
Some callouts in the drawings may have a balloon with
two numbers. The top number is the item number and
the bottom number is the quantity of the item at that
location.
While UpRight has attempted in every way to conrm
that all information in this manual is correct, improve-
ments are being constantly made to the machine that
may not be reected in this manual.
If you nd information in this manual that is not correct
or is confusing, you are urged to report your ndings to
UpRight for our evaluation. Your input is important to us
and will be used in future printings of this manual.
This machine is covered by a limited warranty that
specically identies items warrantied by UpRight and
thoseitemscoveredbyoriginalmanufacturer'swarranty.
A copy of the UpRight Limited Warranty is located on
the inside of the back cover of this manual.
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Repairs and Maintenance
Every person who maintains, inspects, tests or repairs
the machine must be qualied and authorized to do so.
ACaution
Do not modify this aerial platform without prior writ-
ten consent of UpRight Engineering Department.
Modication may void the warranty, adversely affect
stability or affect the operational characteristics of
the aerial platform.
Abbreviations
The following abbreviations may be used in this man-
ual.
AC alternating current
ANSI American National Standards Institute
AR as required
CCA cold cranking amps
cm centimeter
DC direct current
ft feet
GFCI ground fault circuit interruptor
in inch
lbs pounds
mm millimeter
no number
NPT national pipe thread
psi pounds per square inch
qty quantity
rpm revolutions per minute
UL Underwriters Laboratories Inc.
Additional Information
All correspondence relative to this machine, such as eld
reports, discrepancy reports, requests for information,
etc., should be directed to:
UpRight Powered Access HQ
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9 DA
Phone: [phone]
http://www.upright.com

SB80/SB85J
Service and Parts Information
Ordering Parts
When placing an order for service or repair parts,
please have the following machine information readily
available.
Model number
Serial number
UpRight part number
Description of part
Quantity of parts required
Your purchase order number
Address for order to ship to
The desired shipment method
The parts order form on the following page may be
mailedor faxedto the attention of the Parts Department
at the following location:
UpRight Powered Access HQ
Vigo Centre
Birtley Road
Washington
Tyne & Wear
NE38 9 DA
Phone: [phone]
Fax: [phone]
Attention: Parts Department
For your convenience, our electronic on-line ordering
system is available at the following Internet location:
http://www.upright.com
ANSI and OSHA Compliance
All owners and users of the aerial platform must read,
understand and comply with all applicable regulations.
UltimatecompliancetoOSHAregulationsistherespon-
sibility of the user and their employer.
ANSI publications clearly identify the responsibilities
of all personnel who may be involved with the aerial
platform.Areprint of the “Manual of Responsibilities for
Dealers, Owners, Users, Operators, Lessors and Les-
sees ofANSI/SIAA92.5-2006 Boom-Supported Elevat-
ing Work Platforms” is available from UpRight dealers
or from the factory upon request.
Copies are also available from:
Scaffold IndustryAssociation, Inc.
P.O. Box 20574
Phoenix, AZ 85036-0574 USA
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Manuals
Manuals are available from UpRight to support any of
the machines that we produce.
The specic manuals for SB80 and SB85J aerial plat-
forms are as follows:
SB80/SB85J – Fixed Axle Operator’s Manual
UpRight part number – 0112792
SB80/SB85J – Fixed Axle Operator’s Manual CE
UpRight part number – 0112823EE
SB80/SB85J – Fixed Axle Repair Parts Manual
UpRight part number – 0112950
ANSI Manual of Respobsibilities
ANSI/SIAA92.5-2006
UpRight part number – 0084053
Machine Information
Model Number:
Serial Number:
Date of Purchase:
Purchased From:
UpRight Dealer or Distributor:
ii

SB80/SB85J iii
Parts Order Form
Date:
Company:
Address:
Contact Name:
Phone Number:
Fax Number:
Account Number:
Purchase Order Number:
Model Number:
Serial Number:
Ship To:
Shipping Method:
Part Number Description Quantity
Note: Backordered parts will be shipped as soon as available using the same shipping method as the original
order unless otherwise indicated below.
Ship complete order only. Do not backorder parts.
Ship all available parts and disposition of backordered parts.
Other instructions as specied:
Fill out completely and fax to [phone], attention Parts Department.

SB80/SB85J Repair Parts – 1
Repair Parts
Fixed Axle
Fixed Axle

Repair Parts – 2 SB80/SB85J

Repair Parts – 3
Chassis, Drive
0112750

Repair Parts – 4

SB80/SB85J Repair Parts – 5
1 0111675 8 WEDGE, STUD
2 0180961 4 GEAR HUB
3 971329 32 BLT .625-11 2.50
4 5035303 8 FTG ELB90STRHD - 4B - 4S - STL
5 5035305 4 FTG ELB90STRHD - 6B - 6S - STL
6 5035307 4 FTG ELB90STRHD - 10B - 10S - STL
7 5035316 4 FTG ELB90STRHD - 10B - 8S - STL
8 5560131 32 NUT LKG .625-11 HIGH STRENGHTH
9 5560168 8 WSHR HARD FLAT .500 SP
10 5560169 32 WSHR HARD FLAT .625 SP
11 5560343 8 BLT .500-13 5.00 SP
12 6031617 2 MOTOR, HYDRAULIC 602 CU. IN. RH
13 6031618 2 MOTOR, HYDRAULIC 602 CU. IN. LH
14 7110155 4 O-RING
15 7110242 4 O-RING
16 7200024 4 BRAKE UNIT MICO
17 7280010 40 NUT, LUG 3/4 - 16 RH HEX
Chassis, Drive
Item Part No. Qty. Description
Chassis, Drive

Repair Parts – 6 SB80/SB85J

Repair Parts – 7
Steering
0112751

Repair Parts – 8

SB80/SB85J Repair Parts – 9
1 0112642 2 WLDMT, STEERING YOKE RH
2 0112660 2 WLDMT, STEERING YOKE LH
3 0112661 2 WLDMT, TIE ROD 53.50
4 0112780 8 PIN, STR CYL 1.50
5 0112787 2 WLDMT, TIE ROD ADJUSTABLE END
5 5560202 2 NUT HEX JAM 1.250-12 GR8
6 0112789 4 WLDMT, TIE ROD PIN
7 0112791 4 SPCR 1.28ID 1.66OD .36
8 0112793 20 SPCR 1.78ID 3.00OD 20GA
9 0190715 8 PIN KING FR WHL DR
10 0190788 4 BRG THR 2.25ID 4.50OD .250 SP
11 302323 16 SNAPRING 1.50 HD
12 970029 4 BLT .25-20 .750 GR5
13 970449 18 BLT .375-16 .750 GR5
14 986019 4 WSHR FLAT .250
15 986299 18 WSHR FLAT .38
16 987099 4 WSHR LOCK .250
17 987119 18 WSHR LOCK .375
18 2503620 8 BRG 2.25ID 2.50OD 1.25
19 2690008 8 BRG SPHER 1.50ID
20 2691526 4 BRG SPHER 1.25ID
21 5070026 4 DUST CAP
22 5560202 2 NUT JAM .750-10
23 5560232 32 WSHR FLAT HARD 1.63 SP
24 5560241 8 NUT HEX SLTD 1.50-12
25 5560402 8 PIN COT .250 DIA 2.50
26 5560688 16 BSHG MCHRY 1.50ID 2.25OD .075
27 5570001 12 GREASE FTG 1/8-24 NPT STR
101 0112777 4 CYL 4.00 X 8.75
102 5569854 AR BSHG MCHRY 2.25 ID 3.25 OD 14GA
103 5560717 AR BSHG MCHRY 2.25 ID 3.25 OD 10GA
Steering
Item Part No. Qty. Description
Steering

Repair Parts – 10 SB80/SB85J

Repair Parts – 11
Lift and Swing
A11054B