US Water Systems 089-IF-150 User manual

Owners Manual
Models:
089-IF-150, 089-IF-250, 089-IF-400, 089-IF-500
US Water Systems Corporate Office
1209 Country Club Road
Indianapolis, IN 46234
[e-mail]
www.uswatersystems.com
1-800-608-8792
Visit us online at
www.uswatersystems.com
REVISION # 1.0
REVISION DATE December 18, 2015
US Water Systems Commercial/Residential
inFusion Super-Filter

2
Safety Guide
 Check and comply with the provincial /
state and local codes. These guidelines
must be followed.
 Use care when handling the filter tank. Do
not turn upside down, drop, drag or set on
sharp protrusions.
 The system works on 12 volt-60 Hz electri-
cal power only. Be sure to use only the in-
cluded transformer.
 Transformer must be plugged into an in-
door 120 volt, grounded outlet only.
 WARNING: This system is not intend-
ed for treating water that is microbiologi-
cally unsafe or of unknown quality without
adequate disinfection before or after the
system.
For general safety, the information in this manual must be followed to minimize the risk of
electric shock, property damage or personal injury.
Be sure to check the entire unit for any shipping damage or missing parts. Also note damage
to the shipping cartons. Contact US Water Systems at 1-800-608-8792 for all damage and
loss claims. A damage claim must be made within 24 hours of receipt of the unit or the claim
may not be honored.
Small parts, needed to install the filter, are in a parts bag. To avoid loss of the small parts,
keep them in the parts bag until they are ready to be used.
Unpacking / Inspection
PAGE
Unpacking / Inspection 2
Safety Guide 2
Proper Installation 3
Specification 4
Before Starting Installation 5
Sizing Requirements 7
Installation Instructions 8
System Start Up 10
About The System 12
Maintenance 14
Main Repair Parts 16
Trouble Shooting 23
Warranty 24
Table of Contents
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

3
Features and Benefits
The new inFusion Commercial SuperFilter is a revolutionary filtration system engineered us-
ing 21st Century Technology for the reduction or removal of iron, manganese and sulfur…
not only that, but it also can remove arsenic and other heavy metals. It is sustainable, relia-
ble and economical. Additionally, no chemicals are required and it wastes up to 75% less
water than other such filters. This is a heavy-duty commercial-grade system for the worst
iron, sulfur and/or manganese.
Features and Benefits
 Chemical –Free – Does not require chlorine or potassium permanganate. In about
15% of the applications it can require the use of a very small amount of Hydrogen Per-
oxide (H2O2) which is composed of the elements of water, to increase the Oxidation
Reduction Potential (ORP) of the water, however, no Hydrogen Peroxide residual re-
mains.
 Unsurpassed Performance -The US Water inFusion Superfilter outperforms conven-
tional multimedia due to its unique zeolite structure.
 Green by Design - The US Water inFusion Superfilter uses up to 80% less waste wa-
ter compared to any conventional media like BIRM, Greensand, Greensand Plus, Filox,
Pyrolox and many other old technologies, because it weighs half as much.
 Superior Performance - The US Water inFusion Superfilter media is a high perfor-
mance media which is coated with a heavy, non-destructible layer of manganese diox-
ide which is a perfect weight for backwashing – lasts 5 to 10 years.
 Better Filtration - One of the advantages of the US Water inFusion Superfilter is its
superior filtration rating which translates to enhanced water quality.
inFusion Superfilter Contaminant Removal
 Iron - Up to 50 ppm*
 Manganese - Up to 3 ppm*
 Sulfur – Up to 20 ppm*
 Arsenic – Up to 120 ppb*
 Sediment - Down to below 5 Microns
 pH – 6.0 to 9.0*
 Other Contaminants – Reduces Uranium, Radium, Arsenic, Copper and Lead*
The US Water inFusion Superfilter uses all NSF and FDA approved components, including
the inFusion Filter Media which is Tested and Certified by the WQA to NSF/ANSI 61 and
contains no silica because it is banned by the State of California.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

4
How the inFusion Superfilter Works
The inFusion Commercial Superfilter utilizes a revolutionary space-age media along with
ORP Boosting (when necessary) and Oxidation to reduce or remove iron (both ferrous, ferric
and bacterial), sulfur (including sulfur reducing bacteria) and manganese. It also reduces or
removes arsenic and heavy metals when sufficient iron is present to bind the arsenic to the
iron. The new inFusion Advanced Oxidation media is a special Zeolite media with a robust
coating of manganese dioxide, manufactured with techniques impossible until recently.
inFusion Advanced Oxidation media has an angular shape with a rough high micro-porous
structure which provides a huge surface area for efficient oxidation of iron, sulfur and man-
ganese and creates very little pressure loss and high service flow rates combined with lower
backwash frequency.
Other medias (such as Birm and Greensand Plus) have very little manganese dioxide which
is the simple explanation as to why the inFusion Advanced Oxidation media works 100
TIMES BETTER! On the other hand, medias like Filox and Pyrolox are twice as heavy and
require massive volumes of water to properly backwash the media. In many cases the back-
wash flow rate is DOUBLE that of inFusion Advanced Oxidation media.
The inFusion Commercial electronic computer control cleans the media of accumulated con-
taminants, then delivers clean, clear, fresh water throughout the home. The electronic con-
trol is easy to set and once set, it never has to be set it again, because it has a built-in ca-
pacitor which keeps the memory up to 72 hours in case of power failure. A 5 Micron pre-
filter is installed prior to the inFusion Superfilter to ensure that it is being exclusively utilized
for removal of iron, sulfur, manganese and other target contaminants. The computer control
can be set to regenerate on pressure drop (more about that later).
Iron, sulfur and manganese are oxidized on the inFusion Advanced Oxidation media, while
other heavy metals, like arsenic, are bound to the iron and backwashed out. The inFusion
Superfilter backwash frequency is determined with the pressure gauges that are supplied
before and after the unit. A pressure differential reading (the difference in pressure readings
on the inlet and outlet gauges) determines the backwash frequency (days between back-
washes).
When the unit is initially put in service, the inlet and outlet pressure should be record-
ed. This is the service pressure drop. Once a 6-10 PSI differential in addition to the initial
service pressure drop is observed, the filter should be backwashed. The number of days
the filter operates in service without exceeding the pressure differential should be record-
ed. The unit can then be programmed according to days recorded between backwashes.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

5
Operating the inFusion Superfilter
The US Water inFusion Superfilter is one of the most amazing and revolutionary filtration
products ever conceived! Not only does it effectively remove iron, sulfur and manganese,
but it is extremely versatile for many other varying water conditions and contaminants.
If the inFusion Superfilter is being considered, the ORP level of the feed water needs to be
tested. This is a test that must be done onsite and is accomplished using a handheld ORP
meter. Once the ORP has been tested, if the ORP is over -170 mV, the ORP Booster Sys-
tem is not required. However if the ORP is below -170 mV and/or there is iron or sulfur re-
ducing bacteria, the ORP Booster System must be utilized. Periodic testing the water is rec-
ommended at least once a month to confirm that the ORP is above -170 mV.
The US Water inFusion Superfilter works effectively when the pH is between 6.0 - 9.0 for
iron, sulfur and manganese removal. When removing arsenic, it is best that the pH is 7.0 or
slightly lower.
An inFusion system should be sized to continuous flow – peak flow should be something
that does not happen regularly. Iron, sulfur and manganese are the result of prolonged con-
tact, so the lower the flow rate, the better the contaminant(s) is removed.
Remember, the well and pump, must be capable of delivering the appropriate backwash
flow for the system size that is applied. The system can be installed as a single unit or a du-
al, triple or even a quad system, in parallel. For example, if a 20 GPM flow rate is needed,
but the well pump could only produce 12 GPM, it may be better to have two 10 GPM sys-
tems plumbed in parallel (a 10 GPM system only requires 10 GPM to backwash).
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

6
Specifications
 Continuous operation at flow rates greater than the ser-
vice flow rate may affect capacity and efficiency perfor-
mance.
 The manufacturer reserves the right to make product
improvements which may deviate from the specifications
and descriptions stated herein, without obligation to
change previously manufactured products or to note the
change.
 Peak flow rates are intended for intermittent use only and
are for residential application only
 At the stated service flow rates, the service pressure
drop through these devices should not exceed 15 psig
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500
Specifications inFusion Superfilter
089-IF-150 089-IF-250 089-IF-400 089-IF-500
Service Flow Rates
Normal 3.8 GPM 6.4 GPM 10.4 GPM 15 GPM
Peak 5.4 GPM 9.1 GPM 14.9 GPM 21.5 GPM
Micron Rating 3 Micron 3 Micron 3 Micron 3 Micron
Backwash Flow Rate (Button #) 6 GPM (5S) 9.5 GPM (2) 14 GPM (3) 21 GPM (5)
Filter Media Volume - Cubic Feet 1.5 FT3 2.5 FT3 3.0 FT3 4.0 FT3
Filter Tank Size 10” X 54” 13” X 54” 16” X 65” 18” X 65’
Plumbing Connections 1” Male NPT
Electrical Requirements Input 120V 60 Hz - Output 12V 650mA
Water Temperature Min. 39 - max. 100 degrees Fahrenheit
Water Pressure Min. 20 - Max 125 psi
Before Starting Installation
Tools, Pipe, and Fittings, Other Materials
 Pliers
 Screwdriver
 Teflon tape
 Razor knife
 Two adjustable wrenches
 Additional tools may be required if modifi-
cation to home plumbing is required.
 Plastic inlet and outlet fittings are included
with the filter. To maintain full valve flow,
1” pipes to and from the filter fittings are
recommended. The same, or larger, pipe
size should be maintained as the water
supply pipe, up to the filter inlet.
 Use copper, brass, or PEX pipe and fit-
tings.
 Some codes may also allow PVC plastic
pipe.
 ALWAYS install the included bypass valve,
or 3 shut-off valves. Bypass valves allow
the water to the filter to be shut off for re-
pairs if needed, but still provide water in
the house pipes.
 3/4” drain line is required.

7
Sizing Requirements
Water Pressure
The water system must have a pump large enough to deliver the recommended backwash
rate with a minimum pressure at the inlet of the filter of 30 psi. If the existing system cannot
do this, it must be upgraded to do so. Whenever possible, the water system should be ad-
justed to deliver at least 30 psi for even more satisfactory results.
Backwash Flow Rates
The most important criteria in sizing a filter is the capacity of the pump/supply flow and pres-
sure. The water must pass through the filter media at the proper service flow rate. The filter
must also be backwashed at a flow rate sufficient to dislodge and remove the captured parti-
cles. Failure to provide sufficient water will cause a build-up of particles in the filter media,
impairing its ability. In order for the filter to backwash and rinse properly, the pump/supply
flow and pressure must be capable of providing the backwash flow rates indicated on page
6.
Checking Available Flow Rate
There are several ways to check the available flow rate of the water supply. The following
method is intended to be simple for any application. A bucket of known volume (5 gallon
buckets are typically used) and a stop watch is required.
1. Go to a point of use that will allow full flow when opened. This can be a garden spigot
or a fully ported valve or faucet.
2. Open the point of use and allow the water to run in the bucket. If the water source is
supplied by a well pump allow the water to run until the pump starts then convey into
the bucket.
3. Use the stop watch to monitor how long it takes to fill the 5 gallon bucket. Use the fol-
lowing equation to find the flow rate available;
60 Seconds / Bucket fill time (seconds) * Bucket Volume = Flow rate (GPM)
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

8
 Place the filter tank as close as possible to
the pressure tank (well system) or water
meter (city water).
 Place the filter tank as close as possible to
a floor drain, or other acceptable drain
point (laundry tub, sump, standpipe, etc.).
 Connect the filter to the main water supply
pipe BEFORE the water heater. DO NOT
RUN HOT WATER THROUGH THE FIL-
TER. Temperature of water passing
through the filter must be less than 100
deg. F.
 Do not install the filter in a place where it
could freeze. Damage caused by freezing
is not covered by the warranty.
 Put the filter in a place water damage is
least likely to occur if a leak develops. The
manufacturer will not repair or pay for
water damage.
 A 120 volt electric outlet, to plug the includ-
ed transformer into, is needed within 6 feet
of the filter. The transformer has an at-
tached 6 foot power cable. Be sure the
electric outlet and transformer are in an
inside location, to protect from wet
weather.
 If installing in an outside location, the nec-
essary steps must be taken to assure the
filter, installation plumbing, wiring, etc., are
as well protected from the elements, con-
tamination, vandalism, etc., as when in-
stalled indoors.
 Keep the filter out of direct sunlight.
The sun’s heat may soften and distort
plastic parts.
Where To Install The Filter
Proper Installation
This water filter system must be properly installed and located in accordance with the
Installation Instructions before it is used.
 Do not install or store the filter where it
will be exposed to temperatures below
freezing or exposed to any type of weath-
er. Water freezing in the system will break
it. Do not attempt to treat water over 100°
F.
 Do not install in direct sunlight. Exces-
sive sun or heat may cause distortion or
other damage to non-metallic parts.
 Properly ground to conform with all gov-
erning codes and ordinances.
 Use only lead-free solder and flux for all
sweat-solder connections, as required by
state and federal codes.
 Maximum allowable inlet water pressure is
125 psi. If daytime pressure is over 80 psi,
night time pressure may exceed the maxi-
mum. Use a pressure reducing valve to
reduce the pressure if necessary.
 WARNING: Discard all unused parts
and packaging material after installation.
Small parts remaining after the installation
could be a choke hazard.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

9
IMPORTANT—PLEASE REFER TO THE PICTURE BELOW ON INLET/OUTLET SIDE OF THE VALVE
3-Valve Bypass Layout Drawing with Pressure Gauges
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500
inFusion
Pressure
Tank

10
Typical Backwashing Filter
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500
inFusion
System

11
1. Remove the tank from carton.
2. Verify the distributor tube is centered
in the bottom of the tank. A flashlight
may be necessary. There is a small
indentation in the bottom of the tank
that will allow the distributor tube to
drop in place. The top of the distribu-
tor tube will be flush with the top of the
tank when it is installed correctly.
Fusion Backwashing Filter Tank Preparation
WATER PRESSURE: A minimum of 30 pounds of water pressure is required for regeneration valve to
operate effectively.
ELECTRICAL FACILITIES: An uninterrupted alternating current (A/C) supply is required. Note: Other
voltages are available. Please make sure the voltage supply is compatible with the unit before instal-
lation.
EXISTING PLUMBING: Condition of existing plumbing should be free from lime and iron buildup. Pip-
ing that is built up heavily with lime and/or iron should be replaced.
LOCATION OF INFUSION TANK AND DRAIN: The Infusion tank should be located close to a drain to
prevent air breaks and back flow.
BY-PASS VALVES: Always provide for the installation of a by-pass valve if unit is not equipped with
one.
CAUTION: Water pressure is not to exceed 80 psi, water temperature is not to exceed 110°F (43°C),
and the unit cannot be subjected to freezing conditions.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

12
3. Place a piece of duct tape over the distributor tube so no gravel or media enters the
opening while filling.
4. Use the Blue Funnel provided, to pour the GRAVEL in FIRST and the MEDIA in SEC-
OND. Pour gravel and media evenly around the hole to ensure it is well distributed
in the tank. Pour it slow enough, to prevent the funnel from plugging. A helper may be
needed to hold the funnel during the filling process. It is recommended that a dust mask
and safety goggles be worn to prevent possible injury. A shop vacuum can be held in
the area to help control the dust created by the filling process. Pour all the gravel and
media that was shipped in the tank. US Water Systems DOES NOT ship extra gravel or
media.
5. When the gravel and media are installed move tank side to side to settle the media. Re-
move the funnel and tape from the distributor tube. It is a good practice to fill the tank
with water and allow the media to saturate.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

13
6. Lubricate the distributor O-ring and the tank O-ring on the bottom of the control valve.
Then install the upper basket on the bottom of the valve by lining up the tabs then turning
the basket clockwise to lock it in place. Place the upper basket over the distributor tube
and push the valve on the tank. Thread the valve on the tank by turning it clockwise. Be
sure not to cross-thread the valve on the tank. Tighten the valve hand tight, then snug
it further by tapping it with the palm of the hand on the pipe connection side of the valve.
DO NOT use tools to tighten the valve or damage could occur.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

14
7. Lubricate the O-rings on the bypass valve and 1” threaded connectors. Remove the red
clips and install the bypass on the control valve. Re-install the red clips once the bypass
is in place. Put the bypass valves in the bypass position (picture shows “Service Posi-
tion”, see page 18 for valve position)
8. Apply Teflon tape to the 1” connectors. Remove the red clips from the previously in-
stalled bypass and install the 1” connectors in the bypass valve. Re-install the red clips
for the 1” connectors.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

15
Note: As the picture shows, connect the inlet and outlet according to
the arrow direction which can be seen from the top view of the control
valve.
The installation of 1“ integrated bypass valve：
If the 1” integrated bypass is used instead of a three manual valve, the instal-
lation method is shown in the picture below.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

16
9. Install the inFusion system close to the water source. BE SURE to install the inFusion
system directly after the well pressure tank. It is a good practice to add a sediment filter
prior to the inFusion system between the pressure tank and the inFusion tank. Shut off
the main water supply and relieve the pressure on the plumbing system.
10.Install the inlet plumbing on the inlet side of the control valve and the outlet plumbing on
the outlet of the control valve. The inlet and outlet can be identified by the arrows on the
control valve. The arrow pointing toward the control valve is the inlet. The arrow point-
ing away from the control valve is the outlet. (Optional flexible connectors shown utilize
rubber washer seals and do not require Teflon tape).
11.Install a gauge in the inlet and outlet plumbing. Use the tee fitting that matches the pip-
ing material. The tee must have a 1/4” female threaded port to except the gauge. (The
picture below shows optional brass fittings utilizing Shark-bite® fittings to convert to PEX
piping).
Note: The gauges are included but the fittings are not.
NOTE: The Fusion system is equipped with a bypass valve. If a 3 valve bypass in the
plumbing system is in place or preferred, the supplied bypass is not required.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

17
13.Install the drain line on the 3/4” threaded elbow This should be a 3/4” solid pipe con-
veyed to a floor drain, sink drain or stand pipe. This drain line can be any material al-
lowed by the local code (photos show PEX but PVC is typically the piping used). An air
gap should be established if the local code requires it. Drain line smaller than 3/4” could
cause a restriction on the system and prevent it from backwashing properly. If the drain
line is reduced to a size smaller than 3/4” BE SURE it can provide the backwash flow
rate requirement of the unit being installed. Drain line larger than 3/4” is acceptable.
The system will drain with pressure, so the drain line can be ran vertically for up to 5’. If
the drain line is ran vertically then along the wall horizontally, make sure the horizontal
pipe/tubing has a drop to the final drain point. The system should be plumbed with the
least amount of back pressure on the drain line.
14.The drain elbow can be removed by removing the red clip and pulling the elbow out of
the valve. This will make it easer to connect the plumbing fitting used. BE CAREFUL
not to cross thread the fitting on the elbow. There is a small thread tolerance for this fit-
ting to help reduce the potential for a leak so it can be cross threaded easily.
NOTE: It may be necessary to install drain line larger than 3/4” on a linear stretch of
drain line that exceeds 15’.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

18
1. When the two knobs on the bypass valve are parallel, the inlet and outlet
are open, this state of operation is “Service”；
2. Rotate each of the two knobs in clockwise and counterclockwise respec-
tively, when the knobs on the bypass is in one line, the inlet and outlet
are both closed, this state of operation is “By-pass”.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500

19
Programming Levels
There are 3 levels to the valve program. Master options and Factory options are typically adjusted at the facto-
ry. These options link the PCB function with the type of control valve and should not be tampered with. Ad-
vanced options are used to configure the unit when the valve is assembled to the tank so that it can function as
the proper size and intended system operation. Settings are the final options chosen when the unit is installed
to a specific location.
Button Configuration
Key Pad Configuration
MENU This function is to enter the basic set up information required at the time of installation.
SET This function is to accept the values if changed and advance to the next page in the menu.
+ / - These buttons are used to increase or decrease the value of the settings while in the pro-
gramming mode.
The main display page shows the Date, Time Of Day and Days To Regen. The display will alternate between
the main page and the dealer information page.
PROGRAM LEVEL USER ACCESS
USER SETTINGS(I) These settings are programmed when the unit is installed. The settings should only be adjusted
by a qualified person.
MAIN MENU (II) These settings are programmed when the unit is installed. The settings should only be adjusted
by a qualified person.
ADVANCED MENU (II)
These settings are programmed by the factory and should be adjusted when the valve is assem-
bled into a unit or system. It contains important settings so the valve will operate properly for the
type of system it is intended for. The settings should only be changed by qualified person.
HISTORY MENU (IV) This menu contains key diagnostics for trouble shooting the system.
FACTORY MENU (V) These settings are programmed by the factory. The settings are important for the operation of the
valve that should only be changed by a qualified person.
Date & Time:
20-Dec-2015 12:12AM
Days To Regen: 01
+
-
MENU
SET
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500
Date & Time:
20-Dec-2015 12:12AM
Days To Regen:01
US Water Systems
Indianapolis, IN
1-800-608-8792

20
Programming
Advanced Menu
To get to the “Advanced Menu”, press the Menu button to get to the “User Menu”.
Use the Down arrow to go to “Main Menu” then press and hold the Set button for 5 seconds. This will take the
valve to the “Main Menu”.
Use the Down arrow to go to the “Advanced Menu”. Press the Set button to go to the “Advanced Menu”.
Move the cursor to “Regen Mode” and press the “Set” button
Use the “UP and DOWN” arrows to move the cursor over the word
“Days” and press the “Set” button.
Press the “Menu” button to save the setting.
Move the cursor to “Regen Cycles” and press the “Set” button
Use the “UP or DOWN” arrows to move the cursor over
“Backwash Duration” and press the “Set” button.
Press MENU key.
Press + or - to change menu option. Press SET to enter.
Press + or - to change value. Press SET to accept.
Installation, Operation and Maintenance Manual
Models: 089-IF-150, 089-IF-250, 089-IF-400,
089-IF-500
====Advanced Menu====
 Regen. Mode
 Regen. Cycles
 History Values
=====Regen Mode=====
Days
Calendar
Meter Immediate
Meter Delayed
Meter Override
Setting complete
Press the [ ] To Return
====Advanced Menu====
 Regen. Mode
 Regen. Cycles
 History Values
====Regen. Cycles====
 Backwash Duration
 Rinse Duration
 Date & Time Setting
 Manual Regen.
 Dealer Information
 Main Menu
=====Main Menu=====
 Regen. Time Setting
 Regen. Days Setting
 Advanced Menu