US Water Systems GreenWave 1000 User manual

Installation, Operation and
Maintenance Manual
GreenWave Residential Systems
Chemical Free, Salt Free Scale Prevention
GreenWave -1000
GreenWave –1500
GreenWave –2000
US Water Systems, Inc.
1209 Country Club Road
Indianapolis, IN 46234
1-800-608-8792
[e-mail]
www.uswatersystems.com

Installation, Operation and Maintenance Manual
GreenWave System
Table of Contents
Introduction......................................................................................................... 3
System Overview ................................................................................................ 4
System Specifications ......................................................................................... 5
Cautions .............................................................................................................. 6
Notes to the Installer ........................................................................................... 6
Installation and Start-Up ..................................................................................... 7
Note to the Homeowner ...................................................................................... 8
Warranty ............................................................................................................. 9

Introduction
The GreenWave system provides protection from scale formation throughout the home. The GreenWave
system can be installed at the point of entry to treat your entire home, both hot and cold water, or it can
be located directly before a water heater or other device (e.g. sauna, etc) that requires protection from
scale.
GreenWave reduces or eliminates scale formation on internal and external plumbing surfaces as well as
reducing spotting and streaking normally associated with hard water.
GreenWave prevents scale by transforming the normal dissolved hardness minerals into undissolved
crystal micro-particles. These crystals stay suspended in the water and have a greatly reduced ability to
react and attach to surfaces like dissolved hardness does. Therefore the problem of internal build-up of
scale in pipes, water heaters and on fixtures and glass is greatly reduced.
GreenWave is not a water softener – low or phosphate-free cleaning products are recommended to
achieve optimum results. Modern surfactant or detergent based, liquid soaps are preferred over old-
fashioned fashioned caustic solid soaps.
Unlike softened water, GreenWave treated water maintains the beneficial essential mineral content of
your water and is safe to drink.
GreenWave Benefits
 Chemical free scale prevention. Cost savings and environmental benefits
 Virtually maintenance free. No salt bags or other chemicals to buy, transport and store
 No electricity, no wastewater, completely self-contained
 Beneficial minerals retained for more healthful drinking water
 Improves the efficiency of water-using appliances
 Simple installation – no electrical and drain hookup
 Safe for landscaping and lawn watering. No need to costly bypass plumbing
 Compatible with all on-site and community wastewater treatment systems
 Not subject to water softener restrictions and "bans"
Installation, Operation and Maintenance Manual
GreenWave System

System Overview
Pre-Filter
Tank Head
Media Tank
Bypass 3/4” or 1” PVC
Assembly Glue Connectors
Typical Connection Fittings
Installation, Operation and Maintenance Manual
GreenWave System

Equipment Specifications
GreenWave systems are complete, self-contained, loaded with media and ready to use. A simple inlet
and outlet connection is all that is required for installation. Please review operating pressures,
temperatures and water chemistry limitations to ensure compatibility.
Specifications
Inlet/Outlet Connection 3/4” - 1” PVC
Temperature 40° - 110°F
pH 6.5 - 8.5
Ferrous Iron, Max* 0.3 mg/L
Manganese, Max* 0.05 mg/L
Copper, Max* 1.3 mg/L
Water Pressure 15 min, 100 max (PSI)
*See note about iron, manganese and copper on the next page.
Mechanical Specifications
1000 1500 2000
Max Service Flow (gpm) 10 15 20
Dry Weight (lbs) 30 40 50
Service Weight (lbs) 95 120 150
Dimensions (nominal - inches)
A52.5 58.5 56.5
B50 56 54
C910 12
D2.5 2.5 2.5
E3.0 3.0 3.0
Using GreenWave with other water treatment equipment.
Due to the unique properties of GreenWave, there are some unique requirements for using GreenWave
in conjunction with filtration or other forms of water treatment.
1. Do not install any filters after GreenWave or before any devices for which scale prevention is
required. POU filters, e.g. carbon or RO are exempt from this requirement.
2. Do not apply phosphate or any other antiscalant either before or after GreenWave.
Installation, Operation and Maintenance Manual
GreenWave System

An important note about iron, manganese and copper in the water supply
Iron and Manganese
Just as with conventional water softening media, GreenWave needs to be protected from excess levels of
certain metals that can easily coat the active surface, reducing its effectiveness over time. Public water
supplies rarely, if ever, present a problem, but if the water supply is from a private well confirm that the
levels of iron (Fe) and manganese (Mn) are less than 0.3 mg/L and 0.05 mg/L respectively. Copper
should be less than 1.3 mg/L.
Copper
Copper usually originates from new copper plumbing upstream of the GreenWave system. If this
condition exists, we recommend waiting 3-4 weeks before placing the system in operation. This will
allow the copper surfaces to be fully flushed and develop a natural protective surface. To further
minimize any problem with excess copper the plumbers should be advised to avoid applying excess flux
on the inner surfaces of the pipe and to use a low-corrosivity water soluble flux listed under the ASTM
8813 standard. Once the plumbing connections are complete, place the GreenWave system in bypass
prior to following the startup procedure and flush the plumbing for at least 10 minutes.
Cautions!
 Do not let the system freeze. Damage to the tank and pre-filter may result.
 System must be operated in a vertical position. Do not lay it down during operation. The system may
be placed in any position for shipping and installation but must be operated in the vertical position.
 Place the system on a smooth, level surface. Because the system operates in an UP-Flow, fluidized
bed mode, having a level surface is more important than with a softener or media filter.
 A bypass valve should be installed on every system to facilitate installation and service.
 Observe all local plumbing and building codes when installing the system.
Notes to the Installer
The GreenWave system differs from a conventional softener or media filter in a number of key respects.
 The system is light and only partially filled with media. This is normal. The UP-flow operation of the
system requires a lot of freeboard to allow the bed to fully fluidize.
 The system has no underbed so you can tip the system over without any fear of upsetting the media.
This makes transportation and installation much easier than conventional systems.
 Because the GreenWave system operates in the UP-Flow mode, the tank connections are opposite of
what you're used to.
 Please see the "important note about iron, manganese and copper" above.
 Please see the note about "Using GreenWave with other water treatment equipment" on the previous
page.
Installation, Operation and Maintenance Manual
GreenWave System

Installation
1. Place the GreenWave tank in the desired location.
2. Attach the mounting bracket to the pre-filter using the
included screws and tighten.
3. Securely mount the pre-filter on the wall making sure
to properly anchor the filter.
4. Connect the Cold Water supply to the inlet of the pre-
filter.
5. Connect the outlet of the pre-filter to the inlet of the
GreenWave tank.
NOTE: The GreenWave system operates in the
UPFLOW mode which is opposite of a conventional
softener.
6. Place a bucket under the outlet port or run a line from
the outlet port to a drain.
7. Slowly open the supply valve (user supplied) to the
GreenWave system. Allow the tank to fill with water.
Close the supply valve when a steady stream of water
comes out of the outlet port.
8. Connect the Outlet of the GreenWave system to the
cold water supply to the home.
9. Open the supply valve to the GreenWave system.
10. Open faucets downstream from the GreenWave system
to relieve any trapped air.
11. Check for leaks. Repair as needed.
12. The system is now ready, for service.
Bypass Valve Modification
Service Position
down-flow tank As shipped, the bypass is set-up for down-
flow use. The arrow shape of the handles
points in the wrong direction for UP-flow use.
To convert it to UP-flow use, pull up on the
red handles until they come off. Rotate the
handle 180° and put it back on the valve stem.
Service Position
UP-flow tank Bypass Position
UP-flow tank
Installation, Operation and Maintenance Manual
GreenWave System

A note to the homeowner
Your GreenWave system will improve the properties of water throughout your home. Here are some
things to expect and some recommendations for maximizing the benefits and your enjoyment of your
GreenWave system.
Sinks and fixtures - should have little or no spotting. If water is allowed to evapor ate
off a surface, small spots may be left behind. This spotting should not require any more than
a wet cloth or sponge to remove. No harsh chemical should be required as with typical hard
water spotting.
Dishwasher-Spotting on dishes and on the surface of the dishwasher should be greatly
reduced or eliminated. Dishwashing detergents low in phosphates are highly
recommended as they are better for the environment and phosphates can cause spotting. In
very hard water areas, the use of a rinse aid may be advised.
Shower doors and tiles- should have little or no spotting. When water evapor ates off a
surface, small spots may be left behind. These spots should be easy to remove with a damp
cloth or sponge.
In the bath you should notice that soaps and shampoos lather more than with untr eated
water. Soaps and shampoos will also rinse off much easier and faster than they would with
traditional soft water. We recommend the use of modern soaps for the best results.
Things to watch for:
During the first 30-90 days:
 Faucet aerators and drains may plug occasionally as old scale is removed from your plumbing
system and water heater.
 You may also see milky water while the descaling is taking place. This is simply an increase in the
calcium in the water because GreenWave is removing old scale deposits from your pipes.
Good practices:
If your dishwasher is severely coated with scale at the time of installation, we recommend that you
purchase a product like Jet-Dry Dishwasher cleaner to accelerate the cleaning. After this initial cleaning
GreenWave should keep it clean.
We also recommend that you drain your water heater tank. This should be done 30 to 60 days after
GreenWave is installed, and again in one year. This is a good practice that can dramatically increase the
life of your water heating appliance. The GreenWave will help keep the tank and heating elements free
of scale and operating at peak efficiency. Please follow the manufacturers instructions.
Installation, Operation and Maintenance Manual
GreenWave System

LIMITED WARRANTY
US Water Systems, Inc. warrants the GreenWave system as follows:
 The Tank is warranted to be free of defects in materials and workmanship for life from the date of
original installation.
 The Head is warranted to be free of defects in materials and workmanship for life from date of
original installation.
 The Filter Housing and all other parts not mentioned here is warranted to be free from defects in
materials and workmanship for five years from the date of the original installation
 The GreenWave NAC media is warranted for performance for a period of five years from the date of
the original installation.
Conditions
1. The GreenWave system must be properly installed in accordance with the instructions provided by US
Water Systems.
2. Any component failure must not result from abuse, fire, freezing or other acts of nature, violence, or
improper installation.
3. Equipment must be installed and operated in compliance with the local plumbing codes, and on an
approved water supply.
4. Equipment is limited to use at water pressures not to exceed 100 PSI and temperatures not to exceed
110 degrees F.
5. Water supply must not exceed 0.5-PPM chlorine. For water supply exceeding 0.5 PPM chlorine,
pretreatment is required. (Please contact your water treatment specialist.)
6. Information, including model number, serial number, and date of installation, must be provided for
any claims pertaining to equipment in warranty.
7. Defective parts are subject to inspection by either US Water Systems, Inc. or any authorized
representative before final commitment of warranty adjustment is made.
8. US Water Systems, Inc. reserves the right to make changes or substitutions in parts or equipment
with material of equal quality or value and of then current production.
Limitations
Our obligation under this warranty with respect to the tank or valve is limited to furnishing a
replacement for, or at our option, repairing any part or parts to our satisfaction that prove defective
within the warranty period stated above. Such replacement parts will be delivered to the owner F.O.B.
nearest factory, at no cost, excluding freight and local labor charges, if any.
Our obligation under this warranty with respect to the GreenWave media will be limited to furnishing a
replacement for the media within five years from date of original installation. Such replacement media
will be delivered to the owner F.O.B. nearest factory, at no cost, excluding freight and local labor
charges, if any. Damage to the media due to chlorine, other oxidizers or fouling or any other operation
outside of the limits shown under Specifications, is not covered by this warranty.
US Water Systems, Inc. shall not be liable for freight, handling or labor charges, or consequential
damages.
Installation, Operation and Maintenance Manual
GreenWave System

Installation, Operation and Maintenance Manual
GreenWave System

For the lifetime of the original purchaser, at the
original residential place of installation of this
GreenWave Water Conditioning System, US WATER
SYSTEMS, INC. warrants the following:
LIFETIME COVERAGE
Media Tank
Free of all costs to you except transportation and
labor charges, we warrant that we will replace or
repair the fiberglass media tank and the control
valve body, if for any reason it is found to be
defective, because of faulty materials or
workmanship.
LIFETIME COVERAGE
Head Assembly
We warrant that for life from the date of purchase,
we will replace the head assembly at no charge to
you except for transportation and standard labor
charges.
FIVE YEAR COVERAGE
Filter Housing(s)
All Other Parts
We warrant that for five (5) years from the date of
purchase, we will replace the filter housing(s) and
all other parts at no charge to you except for
transportation and standard labor charges.
FIVE YEAR COVERAGE
NAC Media
We warrant that for five (5) years from the date of
purchase, we will replace the NAC Media at no
charge to you except for transportation and
standard labor charges during years 1-2 and at fifty
percent (50%) of the list price in years 3-5.
GENERAL PROVISIONS
This warranty does not apply to any commercial or
industrial installations or to any part of the water
conditioner which has been subjected to misuse,
neglect, alteration or accident; or to any damage
caused by fire, flood, freezing, Acts of God, or any
other casualty, or if the original serial numbers
have been removed. Fouling or damage to the
media caused by iron, sulfur, bacterial iron, silt,
sand, tannins, organics, bacteria, hot water or
chlorine voids the warranty on media.
These warranties are in lieu of all other warranties
expressed. or implied, and we do not authorize any
person to assume for us any other obligation on the
sale of this water conditioner. No responsibility is
assumed for delays or failure to meet these
warranties caused by strike, government
regulations or other circumstances beyond the
control of US WATER SYSTEMS, INC..
TOOBTAIN WARRANTY SERVICE, CALL OR WRITE: US
WATER SYSTEMS, INC. 1209 COUNTRY CLUB ROAD
INDIANAPOLIS, IN 46234 (800) 608-USWA.
ANY IMPLIED WARRANTIES OF FITNESS OR
MERCHANTABILITY ARE LIMITED TO THE TERMS
OF THIS EXPRESSED WARRANTY AND THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THOSE
HEREIN. US WATER SHALL NOT BE LIABLE FOR
ANY INCIDENTIAL OR CONSEQUENTIAL DAMAGES.
SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES SO THE ABOVE LIMITATION MAY NOT
APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO
HAVE OTHER RIGHTS WHICH VARY FROM STATE
TO STATE.
THIS WARRANTY MAY BE TRANSFRRED TO A
SUBSEQUENT OWNER WITH WRITTEN APPROVAL
OF US WATER AND PAYMENT OF STANDARD
TRANSFER FEE.
Limited Lifetime Warranty