Utilitech 148012 User manual

SW1190 C
Your validation code for this project is
LB808344 (From old instructions)
CAST IRON
JET PUMP
ITEM #0955549
MODEL #148012
Español p. 21
Serial Number Purchase Date
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-866-994-4148, 7:30 a.m. - 5:00 p.m., EST, Monday - Friday.
ATTACH YOUR RECEIPT HERE
AB171166
1

Power supply required...........................................................................115 volts or 230 volts, 60 Hz
(Pump is set by the factory to run on 115 volts)
Maximum water temperature...........................................................................................77°F (25°C)
Individual branch circuit required............................................................................15 Amp minimum
Discharge connection..........................................................................................................1 in. NPT
Suction connection ........................................................................................................1-1/4 in. NPT
Motor duty..................... Continuous duty with enforced air cooling and thermal overload protection
Pressure switch ...........................................................................Preset at 20 PSI “on” / 40 PSI “off”
Water depth rating ................................................................................................. Maximum of 25 ft.
ITEM # MODEL # HP VOLTAGE HZ AMP
CAPACITY - U.S. GALLONS PER
MINUTE AT DISCHARGE 20 PSI
0 FT. 5 FT. 15 FT. 25 FT.
0955549 148012 1/2 115/230 60 9.5/4.8 11 9.5 6.5 3.5
• ELECTRICAL SHOCK HAZARD.
Always disconnect power source before performing any work on or near the motor or its
connected load. If the power disconnect point is out-of-sight, lock it in the open position and tag it
to prevent unexpected application of power. Failure to do so could result in fatal electrical shock.
• ELECTRICAL SHOCK HAZARD.
Do not handle the pump with wet hands or when standing in water as fatal electrical shock could
occur. Disconnect main power before handling unit for ANY REASON!
• RISK OF ELECTRIC SHOCK.
These pumps have not been investigated for use in swimming pool areas.
• ELECTRICAL SHOCK ALERT.
Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the
Occupational Safety and Health Act (OSHA).
• ELECTRICAL SHOCK ALERT.
Replace damaged or worn wiring cord immediately. Never use an extension cord.
• ELECTRICAL SHOCK ALERT.
Do not kink power cable and never allow the cable to come in contact with oil, grease, hot
surfaces, or chemicals.
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble, operate, or install
the product.
• NOTE: Pumps with the “UL” Mark and pumps with the “US” mark are tested to UL Standard
UL778. CSA certied pumps are certied to CSA Standard C22.2 No. 108. (CUS.)
DANGER
WARNING
PRODUCT SPECIFICATIONS
2

• ELECTRICAL SHOCK ALERT.
Wire motor to correct supply voltage. See motor nameplate and wiring diagrams and check
voltage of power supply.
• ELECTRICAL SHOCK ALERT.
Unit must be securely and adequately electrically grounded. This can be accomplished by wiring
the unit to a ground metal-clad raceway system or by using a separate ground wire connected to
the bare metal of the motor frame or other suitable means.
• ELECTRICAL SHOCK ALERT.
Do not disassemble the motor housing. This pump has no repairable internal parts and
disassembling may cause leakage or dangerous electrical wiring issues.
• ELECTRICAL SHOCK ALERT.
Make certain the electrical power source is adequate for the requirements of the pump.
• ELECTRICAL SHOCK ALERT.
Never use an extension cord with this pump.
• CHEMICAL ALERT.
This product contains chemicals known to the state of California to cause cancer and birth defects
or other reproductive harm.
• HAZARDOUS PRESSURE ALERT.
Install pressure relief valve in discharge pipe. Release all pressure on system before working on
any component.
• EXPLOSION ALERT
Do not use to pump ammable or explosive uids such as gasoline, fuel oil, kerosene, etc. Do not
use in ammable and/or explosive atmospheres.
• PRODUCT DAMAGE MAY RESULT
This pump is not to be used for irrigation or water systems.
• PRODUCT DAMAGE MAY RESULT
Protect the power cable from coming in contact with sharp objects.
• PRODUCT DAMAGE MAY RESULT
Do not run pump dry.
• PRODUCT DAMAGE MAY RESULT
Pump and plumbing must be full of water before startup.
• PRODUCT DAMAGE MAY RESULT
Do not pump water which contains sand, mud, silt, or debris.
• INJURY MAY RESULT
Be careful when touching the exterior of an operating motor. It may be hot enough to be painful
or cause injury.
CAUTION
3

4
Discharge
to
Home
Water Level
1-1/4 in. Foot Valve
1 in.
Discharge Pipe
1-1/4 in.
Suction Pipe
Suction
Lift
25 ft.
Max.
1-1/4 in. Male Adapter
CAUTION
1
FOR USE WITH A PRESSURE TANK. DO NOT
USE FOR IRRIGATION APPLICATIONS!
Typical Pump Setup
1. Shallow well jet pumps are designed for use
where the suction lift is 25 ft. or less. They
can be used with drilled or cased wells.
Part Description Quantity
A Pump 1
A
PREPARATION
Before beginning installation of product, make sure all parts are present. If any part is missing or
damaged, do not attempt to assemble the product. Compare parts to package contents list.
Estimated Installation Time: 2 hours.
Tools Required for New Installation (not included): pipe wrench, pliers, Phillips screwdriver, pipe clamp,
2-step PVC glue system (primer and sealer), thread tape, tire gauge or compressor
Parts Required for New Installation (not included): well seal, 1-1/4 in. to 1 in. male PVC adapter (2),
1-1/4 in. male PVC adapter, 1 in. male PVC adapter, 1-1/4 in. foot valve, 1-1/4 in. PVC pipe and
couplings, 1 in. PVC pipe and couplings, 1-1/4 in. PVC elbow, 1 in. PVC elbow, 1 in. discharge tee,
galvanized bushing, pressure gauge (optional) or pipe plug, 1-1/4 in. union (optional), 1 in. union
(optional), electrical wire, electrical wire strain relief, 1 in. x 1 in. x 1 in. tee, 3/4 in. x 3/4 in. slip coupling,
1 in. x 1 in. slip adapter, 1 in. x 3/4 in. slip adapter.
A
PACKAGE CONTENTS
GENERAL PUMP INFORMATION

5
Discharge
to
Home
1 in.
Discharge Pipe
1-1/4 in.
Suction Pipe
Suction
Lift
25 ft.
Max.
Water Level
Drive Point
2
3
1 in. NPT
Discharge
1-1/4 in.
Suction
Ventilation - Ventilation and drainage must be provided to prevent damage to the motor from heat
and moisture.
Freezing - Pump (A) and all piping must be protected from freezing. If freezing weather is forecast,
drain pump or remove completely from the system.
Water Supply - The water source must be able to supply enough water to satisfy the capacity of
pump (A) and water needs. See performance chart on page 2.
Suction Lift - Suction lift is the vertical distance from the lowest level of the water to the pump (A)
intake. Pump (A) will move water as long as it is within 25 vertical ft. of the water source.
Horizontal Distance - The horizontal distance is the horizontal measurement between pump (A)
suction and the water source. This distance may affect the ability of pump (A) to operate. If it is more
than 100 ft., call the manufacturer for assistance: 1-866-994-4148.
2. Jet pumps can also be used with dug wells,
driven wells, or with cisterns or lakes.
A
Pipe And Fittings
3. Use galvanized steel or NSF PW Schedule
40 PVC pipe and ttings. This material is
designed for water pressure and will seal
against air and water under pressure. Do
not use DWV ttings, as these are designed
for drains without pressure and will not seal
properly.
CAUTION: The entire system must be air
and water tight for efcient operation, and to
maintain prime.
Wire Size:
The wire size is determined by the distance from the power source to the pump motor and the
horsepower rating of the motor. See the wire chart in ELECTRICAL CONNECTIONS for proper wire
size.
A

6
1-1/4 in. PVC pipe
2
1-1/4 in. male
PVC adapter
1-1/4 in. Foot valve
1
1. Thread 1-1/4 in. male PVC adapter (not
included) into a 1-1/4 in. foot valve (not
included). Hand tighten, then tighten 1/2 turn
with a pipe wrench.
CAUTION: Dry-t entire assembly to ensure proper t before gluing or taping parts.
CAUTION: Follow all proper gluing procedures as specied by the glue manufacturer. Always
glue in a vertical direction whenever possible to prevent glue from dripping inside pipe or ttings
CAUTION: Use pipe tape and pipe paste compound on all male threads. Tighten with wrench to
a snug t and add another 1/4 turn to ensure proper seal.
WELL TO PUMP CONNECTION (SUCTION PIPE)
2. Using a 2-step PVC system (not included),
attach enough 1-1/4 in. PVC pipe and
couplings (not included) to the adapter to
equal the depth of the well, minus 5 ft.

7
1-1/4 in. PVC
Elbow
5
IL1535
Approx.
12 in.
Well Seal
4
Pipe clamp
25 ft. maximum
Water level
5 ft. minimum
3
3. Before sliding the pipe assembly into the
well, rmly clamp the assembly with a pipe
clamp (not included) to prevent the assembly
from sliding down into the well.
4. Remove the pipe clamp and slide a well seal
(not included) over the PVC pipe and onto
the well casing. The PVC pipe should extend
approximately 12 in. above the top of the well
seal, depending on the height of the pump.
NOTE: Do not let the assembly slide down into the
well. Tighten the well seal until the rubber gaskets
are tight against the well casing and the PVC pipe.
5. Using a 2-step PVC system, attach a 1-1/4 in.
PVC elbow (not included) onto the rigid PVC
pipe extending from the well seal.

8
8
7
6
1-1/4 in. PVC Pipe
Well
1-1/4 in. Union
1-1/4 in. Male
PVC adapter
6. Wrap thread tape (not included) around the
threads of a 1-1/4 in. male PVC adapter (not
included). Thread the adapter into the 1-1/4 in.
opening in the front of pump (A).
8. Using 2-step PVC system, attach 1-1/4 in.
PVC pipe and couplings as needed to connect
the 1-1/4 in. male PVC adapter to the 1-1/4 in.
PVC elbow attached to the top of the well pipe
in Step 5.
NOTE: Be sure the pipe slopes downward slightly
from pump (A) to the well to prevent air pockets.
A
7. An optional 1-1/4 in. union (not included)
is recommended for easy connection and
disconnection.
A
A

9
20
20
20
20
Breaker Box
Pressure
gauge Air release valve
Set to
18 psi
1 in. Discharge Tee
1
2
1
1. Completely drain all water from tank by
turning off pump and opening a faucet until
water stops.
2. Use a pressure gauge to ensure it’s set to 18
PSI.
a. Use a tire pump to adjust the PSI to 18 PSI
b. If water leaks from the air release valve,
replace the pressure tank.
CHECK TANK PRESSURE
PUMP TO TANK CONNECTION (DISCHARGE PIPE)
1. Wrap thread tape around threads of a 1 in.
discharge tee (not included). Using a pipe
wrench, thread the 1 in. discharge tee into the
1 in. opening in the top of pump (A).
A

10
1 in. union
To pressure tank
4
1 in. male PVC adapter
3
Pressure Gauge or
Pipe Plug with Bushing
2
3. Wrap thread tape around the threads of a 1 in.
male PVC adapter (not included) and thread
the adapter into the discharge tee.
2. Install a 1 in. MPT x 1/4 in. FPT galvanized
bushing and (optional) pressure gauge (both
not included), or a pipe plug (not included). Do
not tighten, as you will prime pump (A) later at
this location.
4. Continue with 1 in. ttings and pipe to
the pressure tank. An optional 1 in. union
(not included) is recommended for easy
connection and disconnection.
A
A
A

11
Glue
1 in. Pipe
3
IL1366
Glue
Elbow
2
IL1365
Glue
Adapter
Pipe
1
3. Attach a 1 in. pipe (not included) to the elbow
and a 1 in. x 3/4 in. reducer bushing (not
included) to the pipe.
2. Attach a 1 in. elbow (not included) to the pipe.
1. Most pressure tanks will have a 1 in. inlet
elbow on the bottom. Connect to this elbow
with a 1 in. MPT x 1 in. slip (glue) adapter and
short piece of pipe.
TANK TO HOUSE CONNECTION

12
Tire gauge
Tank
Air Valve/Stem
6
IL1369
Glue
To House
Plumbing
From Pump
Shut off valve
Reducer
Bushing
5
Glue
Tee
Union
1 in. pipe
4
5. Attach the pipe from the pump to the tee
installed in Step 4. Then, from the tee,
install 3/4 in. pipe and optional shut off
valve (not included) to connect tee to
house plumbing.
6. IMPORTANT: Air pressure in the tank
must be 2 PSI lower than the “cut-in”
of the pressure switch. Pump (A) has
a 20/40 PSI pressure switch, so tank
pressure must be set at 18 PSI. Locate
the air valve/stem on the tank and check
pressure with a tire gauge (not included).
If air needs to be removed, press down on
valve to bleed off air. Use a tire pump or
air compressor to add air if needed.
4. Attach a 3/4 in. pipe (not included) to the
reducer bushing. Install an optional 3/4
in. union (not included) and continue with
pipe and 3/4 in. x 3/4 in. x 3/4 in. tee (not
included).

13
Ground
Ungrounded
line
Voltage
selector
230V
115V
IL1957
1
WARNING:
• Always disconnect pump from electricity before performing any work on the motor.
• Under-sized wiring can cause motor failure and even re. Use proper wire size specied in the
Wire Size Chart.
• Replace damaged or worn wiring cord immediately.
• Do not kink power cable and never allow the cable to come in contact with oil, grease, hot
surfaces, or chemicals.
• The pump must be properly grounded using the proper wire cable with ground.
CAUTION:
• Protect the power cable from coming in contact with sharp objects.
• All wiring should be performed by a qualied electrician in accordance with the National Electric
Code and local electric codes.
• Connect the pump to a separate electrical circuit with a dedicated circuit breaker. Refer to the
Wire Size Chart for proper fuse size.
WIRE SIZE CHART
Distance from Motor to Meter
Recommended Copper
Wire and Fuse Sizes
Single Phase Motors
1/2 HP
115 Volt 230 Volt
0-50 Ft.
50-100 Ft.
100-150 Ft.
150-200 Ft.
200-300 Ft.
14
12
10
8
*
14
14
14
14
12
Fuse Size (Amps) 15 15
(*) Not economical to run in 115 V, use 230 V
PUMP ELECTRICAL CONNECTIONS
Wiring the pressure switch
CAUTION: Make certain that the power source
matches the pump requirements. This pump has
a dual voltage motor and can run on either 115 V
or 230 V.
Pump is pre-set at the factory to run on 115 V.
1. To change voltage:
a. Pump MUST be disconnected from the
power source.
b. Pull selector plug out approximately 1/4-in.
c. Rotate plug to align arrow to 115 V or 230 V
as desired.
d. Push plug back in approximately 1/4-in.
Voltage selector

14
Outside
terminal
Two wires
from power
supply
Outside
terminal
Wire from
motor
Wire from
power
supply
4
Wire from
motor
Wire from
power
supply
3
IL1376
Wire from
motor
Pressure
switch
Strain
relief
2
2. To connect the pressure switch, remove the
switch cover and insert an electrical wire
strain relief (not included) into the opening in
the side of the pressure switch.
3. Thread the electrical wire (not included) from
the power supply through the strain relief and
tighten both screws on the strain relief. Do
not crush wire.
4. Connect the two wires from the power supply
to the two outside terminals on the pressure
switch.

15
Discharge Tee
Vent plug
Vent plug
opening
Priming plug
opening
2
Vent plug
Priming plug
or pressure
gauge
Suction
Pipe
1
Wire
from
motor
Wire from
power
supply
Ground Screws
Green
ground
wire
5
5. Connect the green ground wire from the
power supply to the remaining green ground
screw in the pressure switch and re-attach
the pressure switch cover.
PUMP PRIMING AND STARTUP
PRIMING
CAUTION: All pumps must be primed
(lling the cavity with water) before they are
rst operated. This may take several gallons
of water, as the suction pipe will be lled in
addition to the cavity of pump (A).
1. Remove pipe plug or pressure gauge (not
included) at the top of the discharge tee and
the vent plug in front of the discharge tee.
A
2. Slowly ll the discharge tee with water until
water overows the vent plug opening.
Replace the vent plug loosely.
NOTE: It will take several minutes to fill pump
(A) and suction pipe completely.
A

16
Vent Plug
Pressure
Gauge or
Discharge
Tee Plug
5
Water Level
Check for leaks
Suction
pipe
4
Suction
pipe
3
4. Check to be sure water in the cavity of pump
(A) stays constant. If water level goes down,
it could indicate a leak in the foot valve,
check valve or suction pipe.
5. Once pump (A) is lled, wrap the pressure
gauge or discharge tee plug and vent plug
threads with thread tape and thread into
pump (A). Tighten with wrench.
NOTE: Before turning on breaker, open several
outlets or faucets to allow water ow during
priming.
A
A
3. Be sure entire suction pipe is filled when
priming. Depending on the length of suction
pipe, many gallons will be needed to fill the
entire system.
PUMP PRIMING AND STARTUP
A

17
To Pressure
Tank
Foot Valve
1 in.
Discharge Pipe
1-1/4 in.
Suction Pipe
Well
7
20
20
20
20
Breaker Box
6
Vent Plug
Drain
Plug
1
6. Turn on breaker to start pump.
IMPORTANT: If the pump hums instead
of pumping or turns off repeatedly, shut pump
off immediately. Check voltage. Make sure
your incoming voltage matches the pump
wiring voltage. See PUMP ELECTRICAL
CONNECTIONS.
IMPORTANT: If pump (A) fails to prime
within ve minutes:
Turn power off at the breaker box and check all
pipe connections for leaks. All connections must
be water and air tight in order for pump (A) to
operate.
A
Winterizing
CAUTION: Drain the entire system if
there is danger of freezing.
1. To drain pump (A), remove the drain plug
located on the front of pump (A) and the
vent plug located on the top of pump (A).
CARE AND MAINTENANCE
7. Check suction pipe for any sagging. Support
suction pipe in a straight line to the pump (A).
NOTE: Look for leaks or a milky color in the
discharged water, which indicates an air leak.
Re-prime if necessary, following steps 1 through
6 above. Reset breaker at the breaker box. All
connections must be water and air tight in order
for pump (A) to operate.
A

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Little or no
discharge
1. Pump is not primed 1. Follow priming instructions (page 13)
2. Suction lift too high or too long 2. Move pump closer to water source.
Lift should be less than 25 ft.
3. Hole or air leak in suction line 3. Repair or replace. Use pipe tape and
pipe sealing compound
4. Foot valve too small 4. Match foot valve to piping or install
one size larger foot valve
5. Foot valve or suction line not
submerged deep enough in water
5. Submerge lower in water
6. Voltage switch incorrect 6. Be sure 115 V or 230 V power supply
matches voltage switch setting on
pump (A)
7. Casing gasket leaking 7. Replace
Pump will not
deliver water
or develop
pressure
1. Pump is not primed 1. Follow priming instructions (page 13)
2. Leak in suction line 2. Repair or replace. Pipe dope all
threads
3. Discharge line is closed and priming
air has nowhere to go
3. Open several outlets or faucets
during priming procedure
4. Foot valve is leaking 4. Replace foot valve
5. Foot valve not submerged below
water level
5. Lower foot valve and reprime
Pump vibrates
and/or makes
excessive
noise
1. Mounting plate or foundation not rigid
enough
1. Reinforce
2. Foreign material in pump 2. Disassemble pump and clean
3. Impeller damaged 3. Replace
Pump will not
start or run
1. Voltage switch incorrect 1. Be sure 115 V or 230 V power supply
matches voltage switch setting on
motor
2. Blown fuse or open circuit breaker 2. Replace fuse or close circuit breaker
3. Loose or broken wiring 3. Tighten connections, replace broken
wiring
4. Stone or foreign object lodged in
impeller
4. Disassemble pump and remove
foreign object
5. Thermal overload has opened circuit 5. Allow unit to cool, restart after reason
for overload has been determined
TROUBLESHOOTING
18

19
WARRANTY
This product is warranted for one year from the date of purchase or two years from the date of
manufacture, whichever occurs rst. Subject to the conditions hereinafter set forth, the manufacturer
will repair or replace to the original consumer, any portion of the product which proves defective due
to defective materials or workmanship. This warranty does not cover replacement parts for failure
due to normal wear and tear. To obtain warranty service, contact the retailer from whom the product
was purchased. The manufacturer retains the sole right and option to determine whether to repair or
replace defective equipment, parts or components. Damage due to conditions beyond the control of
the manufacturer is not covered by this warranty. For warranty questions or service, call
1-866-994-4148.
THIS WARRANTY WILL NOT APPLY: (a) To defects or malfunctions resulting from failure to properly
install, operate or maintain the unit in accordance with printed instructions provided; (b) to failures
resulting from abuse, accident or negligence; (c) to normal maintenance services and the parts
used in connection with such service; (d) to units which are not installed in accordance with normal
applicable local codes, ordinances and good trade practices; and (e) the unit is used for purposes
other than for what it was designed and manufactured.
RETURN OF WARRANTED COMPONENTS: Any item to be repaired or replaced under this warranty
must be returned to the manufacturer at such place as the manufacturer may designate, freight
prepaid.
THE WARRANTY PROVIDED HEREIN IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES,
AND MAY NOT BE EXTENDED OR MODIFIED BY ANYONE. ANY IMPLIED WARRANTIES SHALL
BE LIMITED TO THE PERIOD OF THE LIMITED WARRANTY AND THEREAFTER ALL SUCH
IMPLIED WARRANTIES ARE DISCLAIMED AND EXCLUDED. THE MANUFACTURER SHALL
NOT, UNDER ANY CIRCUMSTANCES, BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR
SPECIAL DAMAGES, SUCH AS, BUT NOT LIMITED TO DAMAGE TO, OR LOSS OF, OTHER
PROPERTY OR EQUIPMENT, LOSS OF PROFITS, INCONVENIENCE, OR OTHER INCIDENTAL
OR CONSEQUENTIAL DAMAGES OF ANY TYPE OR NATURE. THE LIABILITY OF THE
MANUFACTURER SHALL NOT EXCEED THE PRICE OF THE PRODUCT UPON WHICH SUCH
LIABILITY IS BASED.
This warranty gives you specic legal rights, and you may have other rights which vary from state to
state. Some states do not allow limitations on duration of implied warranties or exclusion of incidental
or consequential damages, so the above limitations may not apply to you.
In those instances where damages are incurred as a result of an alleged pump failure, the
Homeowner must retain possession of the pump for investigation purposes.

20
Printed in China
There are no warranty replacement parts available for this product. For non-warranty replacement
parts listed below, call our customer service department at 1-866-994-4148,
7:30 a.m. - 5:00 p.m., EST, Monday - Friday.
PART DESCRIPTION PART NO.
B O-rings / Nozzle / Venturi Kit 023735
C Repair Kit (Includes Diffuser, Impeller Seal
and O-Ring
023768
D Pressure Switch 023722
B
C
D
REPLACEMENT PARTS LIST