V-TUF VTS1210HPC XL User manual

VTS1210HPC XL
Please read this manual before using the VTS1210HPC XL
MOBILE HOT SITE PRESSURE WASHER
All Errors & Omissions Excused – Specication May Change Without Notice – Please Refer To www.v-tuf.co.uk For the Latest Version

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Contents
CONTENTS
Page
Important Safety Instructions
General Points & Information
Safety Norms & Usage
Technical Data
Identication Data
Installation
Cold & Hot Water Use
Important Advice
Transport / Lifting / Storing
Regulation of Start Electrodes
Troubleshooting
Electric Diagrams
Functionality
Pump & Motor Parts Diagram & Parts List
Frame Parts Diagram & Parts List
Boiler Parts Diagram & Parts List
Electric Box Parts Diagram & Parts List
Accessories Parts Diagram & Parts List
XHDM300/XHDM350/XHDM400 Pump Parts Diagram
3
4
6-9
10
11
12
13
16
17-18
19
20-23
24-27
27-28
29
30
31-33
34-35
36
37

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Important Safety Instructions
This book has important information for the use and safe operation of this machine.
Read and understand all warnings before you start working.
IDENTIFICATION LABEL
Before using this machine, make sure that it is provided with the identification
Label. In case the identification Label is missing, do not use the machine and
consult your dealer immediately.
The Identification Label with the technical specifications is fixed to the Chassis
on the rear of the electrical enclosure inside the cabinet
WHEN USING THIS MACHINE, PLEASE FOLLOW THESE BASIC
PRECAUTIONS
1. Read and understand all the instructions before using the machine.
2. Know how tostop the machine and release pressure quickly, be familiar with all the
controls.
3. The jet must not be directed at persons, animals, live electricalequipmentor the appliance
itself.
4. Do not direct the jet against yourself or others in order to clean clothes or foot-wear.
5. Switch offmachine before carrying outuser maintenance.
6. High pressure cleaners must not be used by children or untrained personnel.
7. High pressure hoses, fittings and couplings are important for the safety of the appliance.
Use only hoses, fittings and couplings recommended by V-TUF.
8. Always wear suitable eye, face and body protection.
9. Do not operate the machine when fatiguedor under the influence of alcohol or drugs.
10. Keep operating area clear of all persons.
11. Do notoverreach or stand on any unstableground, keep goodfooting and balance at all
times.
12. Follow the maintenance instructions specified in the manual.
13. Do notuse in an enclosed or unventilated area.
14. To prevent fire hazard, do notuse with or near inflammable substances such as:
petrol, solvents or thinners.
This manual should be considered a permanent part of the machine and
should remain with
it if ownership is transferred.

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Save These Instructions in a Safe Place
General Points
Instruction Manual
Please check that the manual is ingood condition and thateach of the pages are clearly legible.
Should the manual bedamaged, or missing any pages, please return it immediately to your
reseller who will provide you with a replacement copy. Alternatively, you can download this
documentasa pdf from the website at v-tuf.com and search for this RAPID VTS1210HPC XL
Mobile hot site pressure washer
Conservation of the Manual
This manual should be retained for the full working life of the machine. In case of loss or damage,
please request a copy from V-TUF, quoting type of machine, matriculation number and the year of
manufacture.
Trial before shipment
The machine has been tested at the manufacturer’s factory by a V-TUF techniciantocheck that all
of the components are functioning correctly according to the machine’s specifications.
Guarantee Terms
The machine is under guarantee according to agreed contractual terms which constitute an
integral part of the order or the rules in force, in all cases, for a maximum period equivalent to
twelve (12)months from the date of dispatch from the factory. The guarantee covers exclusively
breakages which could be due to defective mechanics or assembly. The guarantee doesnot cover
parts subject towear and tear. The guarantee is considered forfeit inthe following cases:
1. Improper use of the machine, failure to observe the rules of use,
2. Use of non-original parts, those not sold directly by the manufacturer or an authorised re-seller,
3. Modifications made to the machine, or repairs made to the machine by anyone not specifically
authorised by the manufacturer or by the re-seller.
Packaging
The packing materials and any parts replaced during maintenance should be collected and sent to a
specialist waste disposal firm (wood, plastic, metal etc.) and not left within the reach of children or
animals.

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The transport will be carried out by qualified companies, in respect to regulations in force and
legislation relative toweight and length. The merchandisetravels under the full responsibility of
the transporter and the user; in the eventof an accident, or late delivery, the manufacturer
accepts no liability.
Checks
Upon receipt of the goods, check the condition that they are in. Should they appear damaged,
avoid any type of installation and immediately advise the transporter and the supplier.
To ascertain the condition of the parcel, proceed to unpack the goods and check that the delivery
is complete (check the correspondence with the delivery note), ascertain whether the machine has
arrived in generallygood condition, free of breakages or dents. In the eventof missing or
damaged items, immediately advise the re-seller and / or the manufacturer after having reported
these when signing the transporter’s delivery note.
Personal identifying data
An exact description of the model, serial number and installed accessories will aid a quick and
efficient response on the part of the manufacturer or help centre. Always provide the type, model of
machine and its serial number each time you contact the help centre.
To help you remember, we suggest that you place the relevant machine details in the panel below:
Model Serial N°
Year of manufacture
Type of pump
Type of motor
Delivery

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Prior to use, please carefully read the instructions, paying particular attention to
"IMPORTANT RECOMMENDATIONS", "SECURITY NORMS" and "PRECAUTIONS".
It is forbidden to remove or tamper with the protective parts of the machine.
It is forbidden to use inflammable, explosive or toxic substances.
It is obligatory to use appropriate protective equipment.
It is obligatory to keep the machine clean and in good working order, in particular the controls, the
connections and the technical data panel.
For your safety, and thatof those aroundyou, and for the continued working of the machine, do
not use parts other than those prescribed by the constructor.
Before using the high pressure cleaner, always try to ensure that any potential hazardous
conditions have been removed or eliminated from the areaof usage.
The high pressure cleaner should be used with clean water. Unfiltered water and/or corrosive
chemicals will cause damage to the machine.
IMPORTANT RECOMMENDATIONS
The ordinary use of this machine does not require particularly specialised training, as long as the
user has sufficient competence and training to carry it out, knowledge of this manual and is aware
of general safety procedures.
Follow the instructions with great care for your safety and that of others, to safeguard your machine
and protect the environment.
SECURITY NORMS
FOUR SYMBOLS TO REMEMBER
Your machine is supplied with electronic apparatus, the use of which requires the observation of the
following safety criteria.
General danger
Ranger of severe damage to the machine
Danger to people
Safeguarding the environment

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When using the machine outdoors, do not use when it is raining
Do not attempt any kind ofmaintenance whilst the plug is connected to any sort of
power supply.
Take care not to spray the machine with the water jet as this could lead to short-circuit
Should you need to use an extension lead with the power supply, make sure that the
connection between the extension lead and the power lead is secure and stable and
conforms to standardsafety norms. The plug and the socket should bewaterproof.
Keep the machine outof reach of children or unauthorised personnel.
It is strictly forbidden for the user to operate the machine in any wayinbare feet.
Do not use the machine if any of its components are defective.
Do not use the machine if there are people in your way.
Do not direct the water flow near sources of electricity.
Do not place your hands ahead of the lance;high pressure nozzles can be extremely
dangerous when used inappropriately.
If the machine should be used in service stations, supply stations or other potentially
dangerous locations, please ensure that the appropriate safety procedures are
observed.
Do not touch the engine, the chimney the boiler or other internal parts when the
machine is on, or immediately after it has been turnedoff as you may risk burning or
scalding.
Should you need to clean the engine, this procedure should be carried out inplaces
where, to safeguard the environment, an adequate oil separator is installed.
Re-filling of petrol should only be undertaken when the machine is turned off
Should you need to clean the motor, this procedure should be carried out in places
Do not use combustible materials other than those advised bythe constructor.
Once you have finished working, and after the machine has stopped, release the
residual pressure in the tube and pump by squeezing the pistol lever.

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It is strongly forbidden to carry out any operation with the machine if you are not
wearing the appropriate safety equipment (protective glasses, gloves, overalls etc) as
per established safety norms.
During winter, and in the event of frost, it is advisable to use anti-freeze or to empty
out the water from the internal circuits by closing the tap from the water supply and
activating the machine until all of the water is expelled.
Should the machine remain inactive for extended periods of time, it is possible that
calcium deposits can form in the valves which can then cause problems when trying to
re-start the machine. Should this happen, pay particular attention to any strange or
unexpected noises emanating from the machine, in which case you should consult your
local technical services.
IMPROPER USE
By improper use, we mean using the machine for uses which it was not specifically designed for,
such as:
Washing of objects or vehicles which have come into contact with inflammable or noxious
dust, gas or liquids, or substances which can cause dangerous reactions when in contact
with water.
Use of the machine in places where there is a danger of explosions, or a significant risk of
fire.
Use of the machine for the cleaning of animals, of any size.
Use of the machine by anyone under the age of 16 years.
Use of the machine in the rain or during thunderstorms.
Use of the machine for the washing of any equipment supplied by an electric current.
Use of the machine by anyone unauthorised personnel, or anyone untrained to do so.
ERRONEOUS USE
By erroneous use, we mean the use of our machine without respect for the guidelines contained in
the instruction and maintenance manual. Lack of respect for these guidelines can represent a risk
of injury to both the operator and those persons nearby as well as a risk of serious damage to the
machine itself.
Erroneous use, therefore, can constitute: unsecured connections (including those of accessories
supplied as optional extras), not using original spare parts, repairs undertaken by unauthorised or
unqualified personnel, use of the machine for purposes it was not designed for (see improper use),
lack of proper maintenance and use of the electrical power supply cable or the high pressure tube
to drag or haul the machine around.
USAGE IN ENCLOSED AREAS
Where the machine is to be used in an enclosed area, you should attach the chimney adaptor, our order
code VTRPS5000030.

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PRECAUTIONS
Before activating the high pressure cleaner, make certain that the water supply is correct (min. 1
Bar – Max 8 Bar); dry use can provoke serious damage to the machine’s waterproofing systems.
To safeguard the security of the operator and of the machine, avoid making modifications to the
machine without the written consent of the manufacturer.
If you notice any damage to the machine, refrain from any and all work with the machine, and
immediately inform the re-seller or an authorised technician.
During use, avoid covering the machine: if you consider it necessary to protect the machine, do it
in such a way as to allow air to circulate freely in order to cool the engine.
In the event of a long pause / break during work / using the machine (more than 15 minutes), turn
off the machine and release the residual pressure.
The maintenance of this machine requires the use of a qualified person who, as well as having
knowledge of this instruction manual, should be equally familiar with general safety guidelines as
well as those measures specific to this machine.
For matters of repair, maintenance and tuning, we always recommend that you refer to a re-seller
or authorised technician.
ATTENTION:
Never under-estimate these warnings, use of the machine in an inappropriate manner, can lead to
serious damage and injury to the operator and any surrounding personal. Don’t take risks!
ATTENTION:
The manufacturer cannot be held responsible for any eventual damage or injury to people, animals
or property resulting from improper or unreasonable use, or usage in any way not conforming to the
instructions contained in this manual.
ATTENTION:
The diameter (z) of the chimney
(2) must not be less than that of
the adaptor (1). It is advised to
take steps to install a chimney to
expel the machine fumes, as
shown in the diagram.
ATTENTION:
Where the machine is to be used in areas subject to wind or strong air currents, you should attach the
chimney adaptor, our order code VTRPS5000030. This simple precaution will help avoid serious damage to
the machine.
Usage in areas subject to winds or strong air currents
This simple precaution will help avoid serious damage to the machine.

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WORKING PRESSURE (BAR)
TECHNICAL DATA:
100
MAX FLOW (L/MIN) 12
PUMP TYPE SELF-PRIMING
BOILER – CLEAN BURN DIESEL FIRED
HOT WATER TEMP 0°C - 150°C
STEAM STAGE YES
TOTAL STOP SYSTEM DPS type
CHEMICAL APPLICATION YES – high pressure
MOTOR TYPE INDUCTION
POWER RATING 2200W
CABLE LENGTH 5m
HIGH PRESSURE HOSE 10m (specify your choice)
GUN AND LANCE KIT YES - KTQ type
DIMENSIONS L x W x H 118 X 73 X 87cm
WEIGHT 140kg
24 litre (anti-spill)
Industrial Specication - VTS1210HPC XL
FUEL TANK SIZE

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IDENTIFICATION DATA
The position of the identification data of the machine
1) Identification of the machine according to EU directives.
ATTENTION:
Check that your VTS1210HPC XL high pressure washer has been provided with these identification
details, if they have not been provided please inform your local dealer immediately.
Machines which have not been provided with these details MUST NOT BE USED, and should be
considered anonymous and potentially dangerous.
It is obligatory thatyou ensure that the data label is always attached to the machine and clearly
legible.
In case of damage, loss or illegibility, you should submit a written request to the manufacturer
who will then provide you with a new one.
1 YEAR WARRANTY
REGISTER YOUR MACHINE ONLINE
www.v-tuf.com/register-your-v-tuf-product
SERIAL
NUMBER: 2020021808
MODEL:
XXXXX

ATTENTION
The electrical power supply should be provided by a magneto thermic switch adequate to the power
of the machine.
Also, there should always be installed a high sensitivity differential switch with a cut-off threshold of
Idn=0.030 A.
It is necessary that the machine is earthed in such a way as to guarantee a contact voltage of no
more than 25V.
Operation of the machine should be carried out in such a way that damage cannot be caused to
people or property and, wherever possible, away from paths of transit.
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Attach the lance to the high pressure hose (1) and the other end to the output connection (2).
Fit the sheath (B) in order to protect the hydraulic connection and to avoid the risk of scalding
by contact. The high pressure pump is supplied already full of lubricating oil. Attach a water tube
(not supplied) to the entry connection (3) and the other end to the tap of the water source (4)
which must be able to provide a minimum flow rate equal to that of the pump.
Check that the electric supply socket has the appropriate characteristics and differential protection,
and conforms to safety standards in force, then insert the plug into the power socket.
Wherever possible, avoid the use of extension cables with the electrical supply cable.

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COLD WATER USE
1. Check that the warning light ( c ) is lit, indicating that there is electric current within the machine.
2. Open the water source tap (2), then start the motor and pump by pressing the appropriate switch (in)
on the control board. This will light the relevant light (a).
3. Squeeze the pistol lever (3) to obtain water flow to the lance (4).
HOT WATER USE
Check that the diesel tank is full (1); if it is not, refill it using exclusively automotive diesel.
Repeat points 1 and 2 as per cold water use.
Check that the thermostat (tr) is positioned at 0°C, start the boiler by means of the appropriate
switch (br) which will cause the relevant light to illuminate (b), wait for 30 seconds so that the diesel
pump can refill, turn the knob of the thermostat (tr) to the required temperature (upon reaching the
desired temperature, the burner will cut off automatically to then restart upon any lowering of temperature.
Squeeze the pistol lever (3) to obtain water flow to the lance, adjust the lance nozzle accordingly to
control the outflow (4) and then start your job.
To close down the machine, turn the thermostat (tr) to zero, keep the pistol open (3) and allow the
water to cool, turn off the boiler (br) turn off the water supply (2), turn off the motor and pump (in),
then squeeze the pistol lever (3) until the residual water pressure has been expelled.
ATTENTION
In case of lack of diesel the electrovalve will close, the fumes will be expelled from the furnace, the
boiler will shut down and the relevant warning light will illuminate (d): Shut down the machine, refill
the fuel tank (1) and reset the machine by pressing the switch (in).
ATTENTION
In case of lack of water the machine will shut down and the warning light will illuminate (f). Check the
connection to the water supply (2) (low pressure circuit) and reset the machine by pressing the switch (in).
ATTENTION
The machine is equipped with the TST (time-delayed auto stop/start) system which will stop the machine
15 seconds after the water pistol is released and will cause the warning light (e) to illuminate.

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ATTENTION
If a water leak is detected, the machine will shut down and the appropriate warning light (f) will
illuminate:
check the high pressure water circuit in the machine and then reset the machine by pressing the switch
(in).
TSI SYSTEM
ATTENTION
The machine is fitted with the TSI (Intelligent Total Stop) system which will cause it to shut down 40
minutes after the water pistol is released. The warning light (e) will illuminate. Reset the machine by
pressing the switch (in).
TSI SYSTEM

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USE WITH CHEMICAL PRODUCTS
With the machine shut down, act the device (adjustable head) placed on the lance end to obtain the
suction and the distribution of the product; pull the gun trigger to obtain the detergent distribution
and start the work.
ATTENTION
During operation of the machine, it is obligatory to use the appropriate personal safety equipment.
During operation, please pay close attention to the information quoted on the chemical product
labels regarding safety and the proper percentages to be used when diluting chemicals.
Fill the detergent tank (5) with the product you intend to use for your work and insert the detergent
hose suction.
Repeat actions 1, 2 and 3 as per cold water use.
During operation, the detergent will be sucked up and automatically mixed with the water.
Practical Advice
Avoid soaking with water the surface you then wish to treat with detergent because, in doing so,
you can place a film of water over the area you wish to treat, resulting in poor cleaning results.
Instead, whilst holding the nozzle pointing towards the ground, wait until the detergent exits the
nozzle. When the detergent exits the nozzle, approach the surface you wish to treat, start from the

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bottom with overlapping strips until you reach the top of the area, sprinkling the whole are with
detergent. This system is known to avoid dripping of detergent onto dry surfaces, the residue of
which could remain even after rinsing.
In order to avoid the formation of deposits or crusts, at the end of operation it is advisable to pass
clean water through the pump for a few seconds.
Important Advice
To safeguard the environment, we advise that only authorised detergents are used, that the
recommendations of use and dosage are observed on the product labels, that detergent is used
sparingly and remember that use of inappropriate detergent, as well as damaging the environment
can damage the hot water cleaner as well as the objects being cleaned.
USE DETERGENTS WHICH ARE OVER 90% BIODEGRADEABLE.
Before sprinkling detergent over varnished areas with delicate colours, make sure that the surfaces
to be treated are not hot, that the detergent has not dried and that the concentration of water /
detergent is correct.
IMPORTANT: Rinse well.
Upon completion of operation, shut down the machine then squeeze the pistol lever until the residual
water pressure has been expelled.
LUBRICATION OF THE PUMP
For the models 200.15 we recommend:
V-TUF Pressure Lube PL100 – OIL CAPACITY 1.2 litres
For the models 100.12 we recommend:
V-TUF Pressure Lube PL100 – OIL CAPACITY 0.42 kg
You should change the oil after the first 50 hours of use, and after each subsequent 500 hours of
operation.

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TRANSPORT – LIFTING – SHIFTING
ATTENTION:
Whenever the machine needs to be transported, it should be securely fixed with straps, cables or
other suitable equipment in order to avoid accidental movement which could cause damage to people
or property as well as to the machine itself.
ATTENTION:
Should the machine need to be lifted, it should be hooked or coupled by means of strips, or suitable
lifting equipment which will safeguard the machine’s integrity. Make certain that the lifting
equipment used has superior capacity to the weight and volume of the machine; the use of
equipment conforming to current applicable safety standards is recommended.
ATTENTION:
It is strictly forbidden to remain under or in the immediate vicinity of the machine while it is being
lifted or elevated.
Do not trust crushed or bent chains or straps, always use thick working gloves.
Chain or strap fixtures should always be welded in place.
Check that the attachment is sufficiently robust to sustain the weight.
ATTENTION:
Should the machine need to be shifted manually from one place to another, you should ensure that
the power plug has been detached from the electric current, then using the appropriate grip and
taking care not to make any sudden movements which could compromise your safety, or that of the
integrity of the machine itself, proceed with the moving.
Remember that you must not drag or haul / move the machine by its electrical power supply cable
or by the high pressure hose. Use the handles built on the machine.
N. B.
For all further things which have not been specified, please abide by general norms for the prevention
of injuries.

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STORAGE
Park the machine on a flat surface. If the machine is not going to be used for an extended period of
time, empty the water circuits and the fuel tank then cover the machine and store it in a place
protected from atmospheric extremes.
SCRAP AND DISPOSAL
Should you decide to scrap the machine, we recommend that you render it inoperative using the
following procedure: remove from the machine the electrical power supply cable and water supply
tubes; cut the power supply cable and tubes; remove the lance and pistol, cut all of the electrical
cables, break the pump and the motor, destroy the identification data label of the machine and also
those of the pump and motor group.
Please remember that the chemical products contained inside the machines tubing should be
removed in advance; if necessary any containers used for this purpose should be recycled or
disposed of as per current laws in force.
PACKAGING
The packaging materials should be gathered together and sent to a company specialising in the
disposal of refuse (wood, plastic, metal etc.) and not left within reach of children or animals.
ATTENTION
Do not use products containing solvents, methanol or hydrocarbons.

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REGULATION OF THE STARTER ELECTRODES
For optimum machine performance, it is necessary to check that the starter electrodes are always arranged
in the correct way, as indicated in the diagram.
Checking the height in relation to the level of the head of the fuel nozzle.
Resting the control bar on the head of the diesel nozzle, as indicated in the diagram, check that the two
electrodes do not go beyond the main wire.
ATTENTION
This work should be undertaken by an authorized technician.
The starter electrodes should be replaced after every 400 hours of operation.
Checking the distance between the electrodes. Resting the control bar on the head of the diesel nozzle, as
indicated in the diagram, check that the two electrodes are both in contact with the surface of the control
bar.
Checking the distance between the electrodes and the centre of the head of the diesel nozzle. Resting the
control bar on the head of the diesel nozzle, and keeping its internal surfaces in the centre, as shown in the
diagram, check that the two electrodes are in contact with the external surface of the control bar.
It is recommended that you always check with your re-seller, nearest help centre or qualified and
authorized technician regarding maintenance details, repairs and / or adjustments. The manufacturer does
not accept any responsibility or liability for any damages caused by use of the machine with parts which are
not perfectly regulated, or with parts which are damaged or worn out.
Cleaning of the hot water high pressure cleaner
Wash only with neutral products and water: then dry carefully so that you eliminate any collections of
water.
The plastic parts can be cleaned with a normal wash. Should any traces of dirt remain, it is recommended
that you use specific products, carefully observing the usage instructions.
ATTENTION
Do not use products containing solvents, methanol or hydrocarbons.

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Cleaning Applications
MARKET SECTOR APPLICATIONS
Automotive Cleaning Services, such as car washes, and vehicle cleaning in yards like
courier’s fleet of trucks and vans.
Public Sector Cleaning outside of hotels and other public eating areas, including car parks,
and entrance steps to buildings.
Construction Industry Cleaning the outside of buildings, concrete & ready-mix centres. Also for
cleaning surfaces with hard residue on.
Railway Industry Cleaning trains & trams. Cleaning railway stations.
Manufacturing Plants Cleaning up of oil and dirt, and scale that can be known to build up on
equipment, floor surfaces; in workshops and mouldings and castings.
Food Industry Cleaning of food manufacturing plants and equipment on production lines.
Built with a stainless steel cover to comply with regulations in these
industries.
Fuel & Oil Industry Cleaning of drilling platforms, cleaning of oil rigs, cleaning of oil trucks, and
cleaning of production equipment in oil production facilities.
Airplanes/Ships/Vehicles Cleaning up of vehicles for public use, and also airstrips and runways and
highways that vehicles use.
Logistics / Storage Cleaning of vehicles, warehouses and transport related industry.
Metallurgy Industry Cleaning of dirt on equipment that would be used for making products with
iron and steel. Can also be used with sand blasting kits to clean hard
surfaces such as paints and rusty dirt on steel castings.
Mining Industry Cleaning of mine vehicles, transportation belts & underground working lines.
National Defence Industry Cleaning of residue and dirt on and in ammunition depots and vehicles.