Vacon 10 User manual

vacon
®
10
ac drives
quick guide

safety vacon •1
24-hour support [phone] • Email: [email protected]
1
This quick guide includes the steps that enable you to easily install and setup
your Vacon 10 frequency converter.
Before putting your drive into operation, download and read the complete
Vacon 10 user manual from
www.vacon.com -> Downloads
1. SAFETY
THE ELECTRICAL INSTALLATION MAY ONLY BE CARRIED
OUT BY A COMPETENT ELECTRICIAN!
This quick guide contains clearly marked warnings that are intended for your per-
sonal safety and to prevent any unintentional damage to the product or connected
appliances.
Please read these warnings carefully:
The components of the frequency converter's power unit are
live when Vacon 10 is connected to the mains. Coming into
contact with this voltage is extremely dangerous and may
cause death or severe injury.
The motor terminals U, V, W (T1, T2, T3) and brake resistor
terminals - / + are live when Vacon 10 is connected to the
mains, even if the motor is not running.
The control I/O terminals are isolated from the mains poten-
tial. However, the relay output terminals may have a danger-
ous control voltage even when Vacon 10 is disconnected from
the mains.
The earth leakage current of Vacon 10 frequency converters
exceeds 3.5 mA AC. A reinforced protective ground connection
must be available in accordance with standard EN61800-5-1.
See Chapter 7!
If the frequency converter is used as part of a machine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).
If Vacon 10 is disconnected from the mains while the motor is
running, Vacon 20 will remain live if the motor is fed by the
process. In this case, the motor functions as a generator that
feeds energy to the frequency converter.
After disconnecting the frequency converter from the mains,
wait until the fan stops and the display segments or status
LEDs on the front panel switch off. Wait 5 more minutes before
doing any work on Vacon 10 connections.
The motor can start automatically after a fault if the autoreset
function is active.
!
Doc: DPD0030F1, Released: Apr.2014, Sw Package: FW0135V010

2•vacon safety
Tel. [phone] • Fax [phone]
1
NOTE: English and French product manuals with applicable information on safe-
ty, warnings, and cautions can be downloaded from www.vacon.com/down-
loads.
REMARQUE Vous pouvez télécharger les versions anglaise et française des
manuels produit contenant l’ensemble des informations de sécurité, avertisse-
ments et mises en garde applicables sur le site www.vacon.com/downloads.

installation vacon •3
24-hour support [phone] • Email: [email protected]
2
2. INSTALLATION
2.1 Mechanical installation
There are two possible ways to mount Vacon 10 on the wall, either by screw or DIN
rail mounting.
Figure 2.1: Screw mounting, MI1 - MI3
Figure 2.2: DIN rail mounting, MI1 - MI3
Note! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the sides
(20 mm) of Vacon 10! [Side-to-side installation allowed only if the ambient tempera-
ture is below 40 °C.]
= M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
12

4•vacon installation
Tel. [phone] • Fax [phone]
2
.
Figure 2.3: Attaching the PE plate and API cable support, MI1 - MI3
Attach this plate
BEFORE installing
the p ow er ca bl es
Attach the support
AF TER i nstal lin g
the power cables

installation vacon •5
24-hour support [phone] • Email: [email protected]
2
2.2 Cabling and connections
2.2.1 Power cabling
Note: The tightening torque for power cables is 0.5 - 0.6 Nm (4-5 In-Lbs).
Figure 2.4: Vacon 10 power connections, MI1
Figure 2.5: Vacon 10 power connections, MI2 - MI3
1~ (230V)
3~ (230V, 400V)
Motor out
MAINS MOTOR
Strip the
plastic cable
coating for
360° earthing
L1 L2/N L3 U/ T1 V/T2 W/T3R+ R-
1~ (230V)
3~(230V, 400V,600V)
1~ (115V)
MAINS MOTOR
BRAKE
RESISTOR
External brake resistor
Motor out
Strip the
plastic
cable
coating
for 360°
earthing
3~(230V, 400V,600V)

6•vacon installation
Tel. [phone] • Fax [phone]
2
2.2.2 Control cabling
Figure 2.6: Open the lid (MI1 - MI3)
Figure 2.7: Install the control cables (MI1 - MI3)
Strip the plastic
cable coating for
360°earthing
Control cable
tightening
torque: 0.4 Nm

vacon 10 api vacon •7
24-hour support [phone] • Email: [email protected]
3
3. CONTROL I/O AND TERMINALS
Figure 3.1: Vacon 10 I/O
Terminal Signal Factory preset Description
1 +10Vref Ref. voltage out Maximum load 10 mA
2 AI1 Analog signal in 1 Freq. reference P) 0 - 10 V, Ri = 300 kΩ
(min)
3 GND I/O signal ground
6 24Vout 24V output for DIs %, max load 50 mA
7 GND I/O signal ground
8 DI1 Digital input 1 Start forward P) Positive:
Logic1: 8…30V;
Logic0: 0…1.5V,
Ri = 20KΩ
9 DI2 Digital input 2 Start reverse P)
10 DI3 Digital input 3 Fault reset P)
A A RS485 signal A FB Communication Negative
B B RS485 signal B FB Communication Positive
4 AI2 Analog signal in 2 PI actual value P) 0(4) - 20 mA, Ri ≤200
5 GND I/O signal ground
13 GND I/O signal ground
14 DI4 Digital input 4 Preset speed B0 P) Positive:
Logic1: 8…30V;
Logic0: 0…1.5V,
Ri = 20KΩ
15 DI5 Digital input 5 Preset speed B1 P)
16 DI6 Digital input 6 External fault P)
18 AO Analog output Output frequency P) 0(4) - 20 mA, RL ≤500
20 DO Digital signal out Active = READY P) Open collector, max
load 35V/50mA
22 RO1 NO Relay out 1 Active = RUN P) Switching load:
250Vac/3A, 24V DC 3A
23 RO1 CM
24 RO2 NC Relay out 2 Active = FAULT P) Switching load:
250Vac/3A, 24V DC 3A
25 RO2 CM
26 RO2 NO
Table 3.1: Vacon 10 default I/O configuration and connections
P) = Programmable function; see parameter lists and descriptions,
chapters 5.
20


ON
OFF
mA

8•vacon navigation & startup
Tel. [phone] • Fax [phone]
4
4. NAVIGATION AND STARTUP
4. 1 The main menus of Vacon 10
Figure 4.1: The main menu of Vacon 10
FWD R EV I/O K EYPAD BUS
REF
MON
PA R
SYS SYS
SYS SYS
SYS SYS
SYS SYS
FAULTALARMSTOPREADY RUN
FWD REV I/O KEY PAD BU S
REF
PA R
FAULTALARMSTOPREADY RUN
MON
FW D REV I/O KEY PAD BUS
REF
PAR
FAU LTALARMSTO PREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAU LTALARMSTO PREAD Y RUN
MON
PRESS
PRESS
PRESS
PRESS
PRESS
FWD REV I/O KEYPAD BUS
REF
MON
PA R
FAULTALARMSTOPRE ADY R UN
PRESS
PRESS
OK
OK
OK
OK
OK
In this menu
you can
browse the
monitoring
values.
In this menu
you can
browse and
edit the
parameters.
Dispalys the
keypad reference
value
regardless of
the selected
contron place.
Here you will be
abletobrowse
system parameter
and fault
submenu.
MONITORING
MENU
REFERENCE
MENU
PARAMETER
MENU
SYSTEM
MENU
Hz
Hz

navigation & startup vacon •9
24-hour support [phone] • Email: [email protected]
4
4.2 Putting into operation and startup wizard
4.2.1 Steps to put the drive into operation:
4.2.2 Startup wizard
Vacon 10 runs the startup wizard when the machine is powered up for the first time.
The wizard is run by setting SYS Par.4.2 =1. The following figures show the proce-
dure.
NOTE: Running the startup wizard always returns all parameters to
their factory default settings.
NOTE: StartUp-Wizard can be skipped after pressing the STOP button
continuously for 30 seconds
1. Read the safety instructions on page 1 7. Perform the test run without the motor; see
the User Manual at www.vacon.com
2. Secure the grounding and check that cables
comply with requirements
8. Run no-load tests without the motor con-
nected to the process
3. Check the quality and quantity of the cooling
air
9. Perform an identification run (Par. ID631)
4. Check that all start/stop switches are in the
STOP position
10. Connect the motor to the process and per-
form the test run again
5. Connect the drive to the mains 11. Vacon 10 is now ready for use
6. Run the startup wizard and set all necessary
parameters
Table 4.1: Steps to put the drive into operation

10 •vacon navigation & startup
Tel. [phone] • Fax [phone]
4
Figure 4.2: Vacon 10 startup wizard (standard application)
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
2
1
4
3
Change P1.3 value
with Up/Down button
and press OK to
comfirm
Perform the same
procedure for P1.4,
motor nominal current
Press OK enter
edit mode
Enter Par. menu, select
P1.3 motor nominal speed
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
OK
OK
rpm

navigation & startup vacon •11
24-hour support [phone] • Email: [email protected]
4
Figure 4.3: Drive setup
123
4
Selections:
Parameters
affected:
P1.7 Current limit (A)
P1.8 Motor control mode
P1.15 Torque boost
P2.2 Start function
P2.3 Stop function
P3.1 Min frequency
P4.2 Acc. time (s)
P4.3 Dec time (s)
Startup wizard
showns par 17.1
numbe r.
Press OK to enter
edit mode.
Press OK to
confirm
drive setup
Select between
0-3, see below!
OK
OK
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
READY RUN STOP ALARM FAULT
FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS FWD REV I/O KEYPA D B U S
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
REF
MON
PA R
SYS
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
FWD REV I/O KEYPA D B U S
1.7 P1.8 P1.15 P2.2 P4.3
0=Basic
1=Pumpdrive
2=Fandrive
0=
Not
used
0=
Frequecny
control
0=
Frequecny
control
0=
Frequecny
control
1=Open
loop speed
ontrol
0=
Not
used
0=
Not
used
1=
used
0=
Ramp
0=
Ramp
1=
Flying
0=
Ramp
P2.3
1=
Ramp
0=
Coast
0=
Coast
0=
Coast
P3.1
0Hz
0Hz
20 Hz
20 Hz
3s
5s
1s
20s
P4.2
3s
5s
1s
20s
P
1,1 x
INMOT
1,1 x
INMOT
1,5 x
INMOT
1,5 x
INMOT
3 = High Torque drive

12 •vacon monitoring & parameters
Tel. [phone] • Fax [phone]
5
5. MONITORING & PARAMETERS
NOTE: This guide is for Vacon 10 standard application, if you need description of
parameters in detail, please download the application manual on: www.vacon.com
-> downloads.
5.1 Monitoring values
Code Monitoring signal Unit ID Description
V1.1 Output frequency Hz 1 Output frequency to motor
V1.2 Frequency reference Hz 25 Frequency reference to motor con-
trol
V1.3 Motor speed rpm 2 Calculated motor speed
V1.4 Motor current A 3 Measured motor current
V1.5 Motor torque % 4 Calculated actual/nominal motor
torque
V1.6 Motor Power % 5 Calculated actual/nominal motor
power
V1.7 Motor voltage V 6 Motor voltage
V1.8 DC link voltage V 7 Measured DC link voltage
V1.9 Drive temperature °C 8 Heatsink temperature
V1.10 Motor temperature % 9 Calculated motor temperature
V2.1 Analog input 1 % 59 AI1 signal range as percent of used
range
V2.2 Analog input 2 % 60 AI2 signal range as percent of used
range
V2.3 Analog output % 81 AO signal range as percent of used
range
V2.4 Digital input status DI1,
DI2, DI3 15 Digital input status
V2.5 Digital input status DI4,
DI5, DI6 16 Digital input status
V2.6 RO1, RO2, DO 17 Relay/digital output status
V4.1 PI setpoint % 20 Regulator setpoint
V4.2 PI feedback value % 21 Regulator actual value
V4.3 PI error % 22 Regulator error
V4.4 PI output % 23 Regulator output
Table 5.1: Vacon 10 monitoring signals

monitoring & parameters vacon •13
24-hour support [phone] • Email: [email protected]
5
5.2 Quick setup parameters (virtual menu; displays when par. 17.2 = 1)
Code Parameter Min Max Unit Default ID Note
Motor nominal
voltage 180 690 V Varies 110 Check rating plate on
motor
Motor nominal
frequency 30,00 320,00 Hz 50.00 / 60.00 111 Check rating plate on
motor
Motor nominal
speed 30 20000 rpm 1440 / 1720 112 Default applies for a 4- pole motor
Motor nominal
current
0,2 x
INunit
2.0 x
INunit AINunit 113 Check rating plate on
motor
Motor cos
(Power Factor) 0,30 1,00 0,85 120 Check rating plate on
motor
Current limit 0,2 x
INunit
2.0 x
INunit A1.5 x
INunit 107 Maximum motor current
Torque boost 0 1 0 109 0= Not used
1= Used
P2.1 Remote control
place 1 selection 01 0 172
0= I/O terminal
1= Fieldbus
Start function 010505
0= Ramp
1= Flying start
Stop function 010506
0= Coasting
1= Ramp
Min frequency 0,00 P3.2 Hz 0,00 101 Minimum frequency ref-
erence
Max frequency P3.1 320,00 Hz 50.00 /
60.00 102 Maximum frequency reference
P3.3
Remote Control
Place 1 frequency
reference selec-
tion
16 4 117
1= Preset Speed 0
2= Keypad
3= Fieldbus
4= AI1
5= AI2
6= PI
P3.4 Preset speed 0 P3.1 P3.2 Hz 5.00 180 Activated by digital
inputs
P3.5 Preset speed 1 P3.1 P3.2 Hz 10.00 105 Activated by digital
inputs
P3.6 Preset speed 2 P3.1 P3.2 Hz 15.00 106 Activated by digital
inputs
P3.7 Preset speed 3 P3.1 P3.2 Hz 20,00 126 Activated by digital
inputs
Table 5.2: Quick setup parameters
P1.1
P1.2
P1.3
P1.4
P1.5

P1.7
P1.15
P2.2
P2.3
P3.1
P3.2

14 •vacon monitoring & parameters
Tel. [phone] • Fax [phone]
5
Acceleration time
1 0,1 3000,0 s 3,0 103
Acceleration time from 0
Hz to maximum fre-
quency.
Deceleration time
1 0,1 3000,0 s 3,0 104
Deceleration time from
maximum frequency to 0
Hz.
P6.1 AI1 Signal range 0 1 0 379
0= 0 - 100%
1= 20% - 100%
20% is the same as 2 V
minimum signal level.
P6.5 AI2 Signal range 0 1 0 390
0= 0 - 100%
1= 20% - 100%
20% is the same as 4 mA
minimum signal level.
Automatic reset 0 1 0 731 0= Disable
1= Enable
P17.2 Parameter con-
ceal 0 1 1 115
0= All parameters visi-
ble
1= Only quick setup
parameter group visible
Code Parameter Min Max Unit Default ID Note
Table 5.2: Quick setup parameters
P4.2
P4.3
P14.1

monitoring & parameters vacon •15
24-hour support [phone] • Email: [email protected]
5
5.3 Motor settings (Control panel: Menu PAR -> P1)
Code Parameter Min Max Unit Default ID Note
Motor nominal
voltage 180 690 V Varies 110 Check rating plate on motor
Motor nominal fre-
quency 30,00 320,00 Hz 50.00 /
60.00 111 Check rating plate on motor
Motor nominal
speed 30 20000 rpm 1440 / 1720 112 Default applies for a 4-pole motor
Motor nominal
current
0,2 x
INunit
2.0 x
INunit AINunit 113 Check rating plate on motor
Motor cos
(Power Factor) 0,30 1,00 0,85 120 Check rating plate on motor
Current limit 0,2 x
INunit
2.0 x
INunit A1.5 x
INunit 107 Maximum motor current
Motor control
mode 01 0600
0= Frequency control
1= Open loop speed control
U/f ratio 0 2 0 108
0= Linear
1= Square
2= Programmable
Field weakening
point 8,00 320,00 Hz 50.00 /
60.00 602 Field weakening point fre- quency
Field weakening
point voltage 10,00 200,00 % 100,00 603 Voltage at field weakening
point as % of Unmot
U/f midpoint fre-
quency 0,00 P1.10 Hz 50.00 / 60.00 604 Midpoint frequency for pro- grammable U/f
U/f midpoint volt-
age 0,00 P1.11 % 100,00 605
Midpoint voltage for pro-
grammable U/f as % of
Unmot
Zero freq. voltage 0,00 40,00 % 0,00 606 Voltage at 0 Hz as % of
Unmot
Torque Boost 0 1 0 109 0= Disabled
1= Enabled
Switching fre-
quency 1,5 16,0 kHz 4.0/2.0 601
PWM frequency. If values
are higher than default,
reduce current capacity
Brake Chopper 0 2 0 504
0 = Disabled
1 = Enabled: Always
2 = Run state
Table 5.3: Motor settings
P1.1
P1.2
P1.3
P1.4
P1.5

P1.7
P1.8
P1.9
P1.10
P1.11
P1.12
P1.13
P1.14
P1.15
P1.16
P1.17

16 •vacon monitoring & parameters
Tel. [phone] • Fax [phone]
5
NOTE: These parameters display when P17.2 = 0.
Motor identifica-
tion 01 0631
0= Not active
1= Standstill identification
(need run command within
20 s to activate)
Rs voltage drop 0,00 100,00 % 0,00 662
Voltage drop over motor
windings as % of Unmot at
nominal current
Overvoltage con-
troller 02 1607
0 = Disabled
1 = Enabled, Standard
mode
2 = Enabled, Shock load
mode
Undervoltage
controller 01 1608
0= Disable
1= Enable
Sine filter 0 1 0 522 0= Not in use
1= In use
Modulator type 0 65535 28928 648
Modulator configuration
word:
B1 = discontinuous modu-
lation (DPWMMIN)
B2 = Pulse dropping in
overmodulation
B6 = under modulation
B8 = instantaneous DC volt-
age compensation*
B11 = Low noise
B12 = Dead time compen-
sation*
B13 = Flux error compen-
sation*
*Enable by default
Code Parameter Min Max Unit Default ID Note
Table 5.3: Motor settings
P1.19
P1.20
P1.21
P1.22
P1.23
P1.24

monitoring & parameters vacon •17
24-hour support [phone] • Email: [email protected]
5
5.4 Start/stop setup (Control panel: Menu PAR -> P2)
5.5 Frequency references (Control panel: Menu PAR -> P3)
NOTE: These parameters display when P17.2 = 0.
Code Parameter Min Max Unit Default ID Note
P2.1 Remote Control
Place Selection 010172
0= I/O terminals
1= Fieldbus
Start function 010505
0= Ramp
1= Flying start
Stop function 010506
0= Coasting
1= Ramp
P2.4 I/O Start/Stop
logic 03 2 300
I / O control I / O control
signal 1 signal 2
0Forward Reverse
1Fwd(edge) Inverted Stop
2Fwd(edge) Rev(edge)
3Start Reverse
P2.5 Local / Remote 0 1 0 211 0= Remote control
1= Local control
P2.6 Keypad control
direction 01 0 123
0= Forward
1= Reverse
Keypad button
lock 0 1 0 15520 0= Unlock all keypad button 1= Lock/Rem button locked
Table 5.4: Start/stop setup
Code Parameter Min Max Unit Default ID Note
Min frequency 0,00 P3.2 Hz 0,00 101 Minimum allowed fre-
quency reference
Max frequency P3.1 320,00 Hz 50.00 /
60.00 102 Maximum allowed fre- quency reference
P3.3
Remote Control
Place frequency
reference selec-
tion
1 6 4 117
1= Preset Speed
2= Keypad
3= Fieldbus
4= AI1
5= AI2
6= PI
P3.4 Preset speed 0 P3.1 P3.2 Hz 5.00 180 Activated by digital inputs
P3.5 Preset speed 1 P3.1 P3.2 Hz 10.00 105 Activated by digital inputs
P3.6 Preset speed 2 P3.1 P3.2 Hz 15.00 106 Activated by digital inputs
P3.7 Preset speed 3 P3.1 P3.2 Hz 20,00 126 Activated by digital inputs
P3.8 Preset speed 4 P3.1 P3.2 Hz 25,00 127 Activated by digital inputs
P3.9 Preset speed 5 P3.1 P3.2 Hz 30,00 128 Activated by digital inputs
P3.10 Preset speed 6 P3.1 P3.2 Hz 40,00 129 Activated by digital inputs
P3.11 Preset speed 7 P3.1 P3.2 Hz 50,00 130 Activated by digital inputs
Table 5.5: Frequency references
P2.2
P2.3
P2.9
P3.1
P3.2

18 •vacon monitoring & parameters
Tel. [phone] • Fax [phone]
5
5.6 Ramp and brake setup (Control panel: Menu PAR -> P4)
Code Parameter Min Max Unit Default ID Note
Ramp S-shape 0,0 10,0 s 0,0 500 0= Linear
>0 = S-curve ramp time
Acceleration time 1 0,1 3000,0 s 3,0 103
Defines the time
required for the output
frequency to increase
from zero frequency to
maximum frequency
Deceleration time 1 0,1 3000,0 s 3,0 104
Defines the time
required for the output
frequency to decrease
from maximum fre-
quency to zero fre-
quency
Ramp S-shape 2 0,0 10,0 s 0,0 501 See P4.1
Acceleration time 2 0,1 3000,0 s 10,0 502 See P4.2
Deceleration time 2 0,1 3000,0 s 10,0 503 See P4.3
Flux Braking 0 3 0 520
0= Off
1= Deceleration
2= Chopper
3= Full Mode
Flux Braking Cur-
rent
0,5 x
INunit
2.0 x
INunit AINunit 519
DC Braking Current 0,3 x
INunit
2.0 x
INunit AINunit 507
Defines the current
injected into the motor
during DC braking
Stop DC current
time 0,00 600,00 s 0,00 508
Determines if braking is
ON or OFF and the brak-
ing time of the DC brake
when the motor is stop-
ping
0= Not active
Stop DC current
frequency 0,10 10,00 Hz 1,50 515
The output frequency at
which DC braking is
applied
Start DC current
time 0,00 600,00 s 0,00 516 0= Not active
Table 5.6: Ramp and brake setup
P4.1
P4.2
P4.3
P4.4
P4.5
P4.6
P4.7
P4.8
P4.9
P4.10
P4.11
P4.12