Vacon 10 User manual

vacon
®
10
ac drives
quick guide

safety vacon •1
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1
This quick guide includes the steps that enable you to easily install and setup
your Vacon 10 frequency converter.
Before putting your drive into operation, download and read the complete
Vacon 10 user manual from
www.vacon.com -> Downloads
1. SAFETY
THE ELECTRICAL INSTALLATION MAY ONLY BE CARRIED
OUT BY A COMPETENT ELECTRICIAN!
This quick guide contains clearly marked warnings that are intended for your per-
sonal safety and to prevent any unintentional damage to the product or connected
appliances.
Please read these warnings carefully:
The components of the frequency converter's power unit are
live when Vacon 10 is connected to the mains. Coming into
contact with this voltage is extremely dangerous and may
cause death or severe injury.
The motor terminals U, V, W (T1, T2, T3) and brake resistor
terminals - / + are live when Vacon 10 is connected to the
mains, even if the motor is not running.
The control I/O terminals are isolated from the mains poten-
tial. However, the relay output terminals may have a danger-
ous control voltage even when Vacon 10 is disconnected from
the mains.
The earth leakage current of Vacon 10 frequency converters
exceeds 3.5 mA AC. A reinforced protective ground connection
must be available in accordance with standard EN61800-5-1.
See Chapter 7!
If the frequency converter is used as part of a machine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).
If Vacon 10 is disconnected from the mains while the motor is
running, Vacon 20 will remain live if the motor is fed by the
process. In this case, the motor functions as a generator that
feeds energy to the frequency converter.
After disconnecting the frequency converter from the mains,
wait until the fan stops and the display segments or status
LEDs on the front panel switch off. Wait 5 more minutes before
doing any work on Vacon 10 connections.
The motor can start automatically after a fault if the autoreset
function is active.
!
Doc: DPD0030F1, Released: Apr.2014, Sw Package: FW0135V010

2•vacon safety
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1
NOTE: English and French product manuals with applicable information on safe-
ty, warnings, and cautions can be downloaded from www.vacon.com/down-
loads.
REMARQUE Vous pouvez télécharger les versions anglaise et française des
manuels produit contenant l’ensemble des informations de sécurité, avertisse-
ments et mises en garde applicables sur le site www.vacon.com/downloads.

installation vacon •3
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2. INSTALLATION
2.1 Mechanical installation
There are two possible ways to mount Vacon 10 on the wall, either by screw or DIN
rail mounting.
Figure 2.1: Screw mounting, MI1 - MI3
Figure 2.2: DIN rail mounting, MI1 - MI3
Note! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the sides
(20 mm) of Vacon 10! [Side-to-side installation allowed only if the ambient tempera-
ture is below 40 °C.]
= M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
12

4•vacon installation
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.
Figure 2.3: Attaching the PE plate and API cable support, MI1 - MI3
Attach this plate
BEFORE installing
the p ow er ca bl es
Attach the support
AF TER i nstal lin g
the power cables

installation vacon •5
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2.2 Cabling and connections
2.2.1 Power cabling
Note: The tightening torque for power cables is 0.5 - 0.6 Nm (4-5 In-Lbs).
Figure 2.4: Vacon 10 power connections, MI1
Figure 2.5: Vacon 10 power connections, MI2 - MI3
1~ (230V)
3~ (230V, 400V)
Motor out
MAINS MOTOR
Strip the
plastic cable
coating for
360° earthing
L1 L2/N L3 U/ T1 V/T2 W/T3R+ R-
1~ (230V)
3~(230V, 400V,600V)
1~ (115V)
MAINS MOTOR
BRAKE
RESISTOR
External brake resistor
Motor out
Strip the
plastic
cable
coating
for 360°
earthing
3~(230V, 400V,600V)

6•vacon installation
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2.2.2 Control cabling
Figure 2.6: Open the lid (MI1 - MI3)
Figure 2.7: Install the control cables (MI1 - MI3)
Strip the plastic
cable coating for
360°earthing
Control cable
tightening
torque: 0.4 Nm

vacon 10 api vacon •7
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3. CONTROL I/O AND TERMINALS
Figure 3.1: Vacon 10 I/O
Terminal Signal Factory preset Description
1 +10Vref Ref. voltage out Maximum load 10 mA
2 AI1 Analog signal in 1 Freq. reference P) 0 - 10 V, Ri = 300 kΩ
(min)
3 GND I/O signal ground
6 24Vout 24V output for DIs %, max load 50 mA
7 GND I/O signal ground
8 DI1 Digital input 1 Start forward P) Positive:
Logic1: 8…30V;
Logic0: 0…1.5V,
Ri = 20KΩ
9 DI2 Digital input 2 Start reverse P)
10 DI3 Digital input 3 Fault reset P)
A A RS485 signal A FB Communication Negative
B B RS485 signal B FB Communication Positive
4 AI2 Analog signal in 2 PI actual value P) 0(4) - 20 mA, Ri ≤200
5 GND I/O signal ground
13 GND I/O signal ground
14 DI4 Digital input 4 Preset speed B0 P) Positive:
Logic1: 8…30V;
Logic0: 0…1.5V,
Ri = 20KΩ
15 DI5 Digital input 5 Preset speed B1 P)
16 DI6 Digital input 6 External fault P)
18 AO Analog output Output frequency P) 0(4) - 20 mA, RL ≤500
20 DO Digital signal out Active = READY P) Open collector, max
load 35V/50mA
22 RO1 NO Relay out 1 Active = RUN P) Switching load:
250Vac/3A, 24V DC 3A
23 RO1 CM
24 RO2 NC Relay out 2 Active = FAULT P) Switching load:
250Vac/3A, 24V DC 3A
25 RO2 CM
26 RO2 NO
Table 3.1: Vacon 10 default I/O configuration and connections
P) = Programmable function; see parameter lists and descriptions,
chapters 5.
20


ON
OFF
mA

8•vacon navigation & startup
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4. NAVIGATION AND STARTUP
4. 1 The main menus of Vacon 10
Figure 4.1: The main menu of Vacon 10
FWD R EV I/O K EYPAD BUS
REF
MON
PA R
SYS SYS
SYS SYS
SYS SYS
SYS SYS
FAULTALARMSTOPREADY RUN
FWD REV I/O KEY PAD BU S
REF
PA R
FAULTALARMSTOPREADY RUN
MON
FW D REV I/O KEY PAD BUS
REF
PAR
FAU LTALARMSTO PREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAU LTALARMSTO PREAD Y RUN
MON
PRESS
PRESS
PRESS
PRESS
PRESS
FWD REV I/O KEYPAD BUS
REF
MON
PA R
FAULTALARMSTOPRE ADY R UN
PRESS
PRESS
OK
OK
OK
OK
OK
In this menu
you can
browse the
monitoring
values.
In this menu
you can
browse and
edit the
parameters.
Dispalys the
keypad reference
value
regardless of
the selected
contron place.
Here you will be
abletobrowse
system parameter
and fault
submenu.
MONITORING
MENU
REFERENCE
MENU
PARAMETER
MENU
SYSTEM
MENU
Hz
Hz