Vacon 100 INDUSTRIAL User manual

vacon 100
vacon 100 flow
vacon 100 hvac
ac drives
installation manual
wall-mounted drives
®
®
®

PREFACE
Document ID: DPD01711G
Date: 15.12.2015
ABOUT THIS MANUAL
This manual is copyright of Vacon Plc. All Rights Reserved.
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TABLE OF CONTENTS
Preface
About this manual 3
1 Approvals 8
2 Safety 10
2.1 The safety symbols used in the manual 10
2.2 Warning 10
2.3 Caution 11
2.4 Grounding and earth fault protection 12
2.5 Electro-magnetic compatibility (EMC) 13
2.6 Using an RCD or an RCM device 13
3 Receiving the delivery 15
3.1 Package label 15
3.2 Type designation code 16
3.3 Contents of the delivery 16
3.4 Removing the packaging and lifting the AC drive 16
3.4.1 Weight of the AC drive 16
3.4.2 Lifting the frames MR8 and MR9 17
3.5 Accessories 18
3.5.1 Frame MR4 19
3.5.2 Frame MR5 19
3.5.3 Frame MR6 20
3.5.4 Frame MR7 21
3.5.5 Frame MR8 21
3.5.6 Frame MR9 22
3.6 "Product modified" label 22
3.7 Disposal 22
4 Mounting 23
4.1 General information about mounting 23
4.2 Dimensions for wall mounting 23
4.2.1 Wall mounting of MR4 23
4.2.2 Wall mounting of MR5 24
4.2.3 Wall mounting of MR6 25
4.2.4 Wall mounting of MR7 26
4.2.5 Wall mounting of MR8, IP21 and IP54 27
4.2.6 Wall mounting of MR8, IP00 28
4.2.7 Wall mounting of MR9, IP21 and IP54 29
4.2.8 Wall mounting of MR9, IP00 30
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4.3 Dimensions for wall mounting, North America 31
4.3.1 Wall mounting of MR4, North America 31
4.3.2 Wall mounting of MR5, North America 32
4.3.3 Wall mounting of MR6, North America 33
4.3.4 Wall mounting of MR7, North America 34
4.3.5 Wall mounting of MR8, North America 35
4.3.6 Wall mounting of MR8, UL Open Type, North America 36
4.3.7 Wall mounting of MR9, North America 37
4.3.8 Wall mounting of MR9, UL Open Type, North America 38
4.4 Dimensions for flange mounting 38
4.4.1 Flange mounting of MR4 42
4.4.2 Flange mounting of MR5 43
4.4.3 Flange mounting of MR6 44
4.4.4 Flange mounting of MR7 45
4.4.5 Flange mounting of MR8 46
4.4.6 Flange mounting of MR9 47
4.5 Dimensions for flange mounting, North America 48
4.5.1 Flange mounting of MR4, North America 48
4.5.2 Flange mounting of MR5, North America 49
4.5.3 Flange mounting of MR6, North America 50
4.5.4 Flange mounting of MR7, North America 51
4.5.5 Flange mounting of MR8, North America 52
4.5.6 Flange mounting of MR9, North America 53
4.6 Cooling 54
5 Power cabling 57
5.1 Cable connections 57
5.2 UL standards on cabling 58
5.3 Cable dimensioning and selection 58
5.3.1 Cable and fuse sizes 58
5.3.2 Cable and fuse sizes, North America 63
5.4 Brake resistor cables 68
5.5 Preparing for the cable installation 69
5.6 Cable installation 69
5.6.1 Frames MR4 to MR7 69
5.6.2 Frames MR8 to MR9 76
5.7 Installation in a corner-grounded network 88
6 Control unit 89
6.1 Control unit components 89
6.2 Control unit cabling 90
6.2.1 Selection of the control cables 90
6.2.2 Control terminals and DIP switches 91
6.3 Fieldbus connection 95
6.3.1 Using fieldbus through an Ethernet cable 96
6.3.2 Using fieldbus through an RS485 cable 99
6.4 Installation of option boards 103
6.4.1 The installation procedure 104
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6.5 Installation of a battery for the Real Time Clock (RTC) 105
6.6 Galvanic isolation barriers 105
7 Commissioning and additional instructions 107
7.1 Commissioning safety 107
7.2 Commissioning of the drive 107
7.3 Operation of the motor 108
7.3.1 Checks before starting the motor 108
7.4 Measuring the cable and motor insulation 108
7.5 Installation in a marine environment 109
7.6 Installation in an IT system 109
7.6.1 The EMC jumper in MR4, MR5 and MR6 109
7.6.2 The EMC jumper in MR7 112
7.6.3 The EMC jumper in MR8 114
7.6.4 The EMC jumper in MR9 115
7.7 Maintenance 116
8 Technical data, Vacon®100 118
8.1 AC drive power ratings 118
8.1.1 Mains voltage 208-240 V 118
8.1.2 Mains voltage 380-500 V 120
8.1.3 Mains voltage 525-600 V 121
8.1.4 Mains voltage 525-690 V 122
8.1.5 Overload capability 122
8.1.6 Brake resistor ratings 123
8.2 Vacon®100 - technical data 128
9 Technical data, Vacon®100 FLOW 133
9.1 AC drive power ratings 133
9.1.1 Mains voltage 208-240 V 133
9.1.2 Mains voltage 380-500 V 135
9.1.3 Mains voltage 525-600 V 136
9.1.4 Mains voltage 525-690 V 137
9.1.5 Overload capability 137
9.2 Vacon®100 FLOW - technical data 139
10 Technical data, Vacon® 100 HVAC 144
10.1 AC drive power ratings 144
10.1.1 Mains voltage 208-240 V 144
10.1.2 Mains voltage 380-500 V 145
10.1.3 Overload capability 146
10.2 Vacon®100 HVAC - technical data 147
11 Technical data on control connections 152
11.1 Technical data on control connections 152
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1 APPROVALS
Here are the approvals that have been granted to this Vacon product.
1.EC Declaration of conformity
•Find the EC Declaration of Conformity on the next page.
2.UL approval
•cULus approval file number E171278.
3.RCM approval
•RCM approval number E2204.
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EC DECLARATION OF CONFORMITY
We
Manufacturer’s name: Vacon Oyj
Manufacturer’s address: P.O. Box 25
Runsorintie 7
FIN-65381 Vaasa
Finland
hereby declare that the product
Product name: Vacon 100 AC drive
Model Designation: Wall-Mounted Drives:
Vacon 0100 3L 0003 2...0310 2
Vacon 0100 3L 0003 4...0310 4
Vacon 0100 3L 0003 5...0310 5
Vacon 0100 3L 0004 6...0208 6
Vacon 0100 3L 0007 7...0208 7
IP00 Drives:
Vacon 0100 3L 0140 2...0310 2
Vacon 0100 3L 0140 5...1180 5
Vacon 0100 3L 0080 6...0820 6
Vacon 0100 3L 0080 7...0820 7
Enclosed Drives:
Vacon 0100 3L 0140 5...0590 5
Vacon 0100 3L 0080 7...0820 7
has been designed and manufactured in accordance with the following
standards:
Safety: EN 61800-5-1: 2007
EN 60204-1: 2009 (as relevant)
EMC: EN 61800-3: 2004 + A1: 2012
EN 61000-3-12
and conforms to the relevant safety provisions of the Low Voltage
Directive (2006/95/EC) and EMC Directive 2004/108/EC.
It is ensured through internal measures and quality control that the
product conforms at all times to the requirements of the current
Directive and the relevant standards.
In Vaasa, 31st of March, 2015
Vesa Laisi
President
The year the CE marking was affixed: 2009
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2 SAFETY
2.1 THE SAFETY SYMBOLS USED IN THE MANUAL
This manual contains warnings and cautions, which are identified with safety symbols. The
warnings and cautions give important information on how to prevent injury and damage to
the equipment or your system.
Read the warnings and cautions carefully and obey their instructions.
Table 1: The safety symbols
The safety symbol Description
WARNING!
CAUTION!
HOT SURFACE!
2.2 WARNING
WARNING!
Do not touch the components of the power unit when the drive is connected to
mains. The components are live when the drive is connected to mains. A contact
with this voltage is very dangerous.
WARNING!
Do not touch the motor cable terminals U, V, W, the brake resistor terminals or the
DC terminals when the drive is connected to mains. These terminals are live when
the drive is connected to mains, also when the motor does not operate.
WARNING!
Do not touch the control terminals. They can have a dangerous voltage also when
the drive is disconnected from mains.
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