Vacon 10 User manual

vacon
®
10
ac drives
quick guide

safety vacon •1
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1
This quick guide includes the essential steps for easy
installation and setup of your Vacon 10 frequency converter.
Before commissioning your drive, download and read the complete
Vacon 10 User Manual available at:
www.vacon.com -> Downloads
1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO
CARRY OUT THE ELECTRICAL INSTALLATION!
This quick guide contains clearly marked warnings which are intended for your per-
sonal safety and to avoid any unintentional damage to the product or connected ap-
pliances.
Please read these warnings carefully:
The components of the power unit of the frequency converter
are live when Vacon 10 is connected to mains. Coming into
contact with this voltage is extremely dangerous and may
cause death or severe injury.
The motor terminals U, V, W (T1, T2, T3) and the possible brake
resistor terminals - / + are live when Vacon 10 is connected to
mains, even if the motor is not running.
The control I / O-terminals are isolated from the mains poten-
tial. However, the relay output terminals may have a danger-
ous control voltage present even when Vacon 10 is
disconnected from mains.
The earth leakage current of Vacon 10 frequency converters
exceeds 3.5 mA AC. According to standard EN61800-5-1, a
reinforced protective ground connection must be ensured.
See Chapter 7!
If the frequency converter is used as a part of a machine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).
If Vacon 10 is disconnected from mains while running the
motor, it remains live if the motor is energized by the process.
In this case the motor functions as a generator feeding energy
to the frequency converter.
After disconnecting the frequency converter from the mains,
wait until the fan stops and the display segments or status
leds on the front panel go out. Wait 5 more minutes before
doing any work on Vacon 10 connections.
The motor can start automatically after a fault situation, if the
autoreset function has been activated.
!
Doc: DPD00714E1, Released: 10.04.2013, Sw Package: FW0135V005

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2. INSTALLATION
2.1 Mechanical installation
There are two possible ways to mount Vacon 10 in the wall. either screw or DIN-rail
mounting.
Figure 2.1: Screw mounting, MI1 - MI3
Figure 2.2: DIN-rail mounting, MI1 - MI3
Note! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the sides
(20 mm) of Vacon 10! [ side-to-side installation allowed only if the ambient temper-
ature is below 40 °C.]
= M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
12

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.
Figure 2.3: Attaching the PE-plate and API cable support, MI1 - MI3
Attach this plate
BEFORE installing
the p ow er ca bl es
Attach the support
AF TER installing
the power cables

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2.2 Cabling and connections
2.2.1 Power cabling
Note! Tightening torque for power cables is 0.5 - 0.6 Nm (4-5 in.lbs).
Figure 2.4: Vacon 10 power connections, MI1
Figure 2.5: Vacon 10 power connections, MI2 - MI3
1~ (230V)
3~ (230V, 400V)
Motor out
MAINS MOTOR
Strip the
plastic cable
coating for
360° earthing
L1 L2/N L3 U/ T1 V/ T2 W/T3R+ R-
1~ (230V)
3~(230V, 400V, 575V)
1~ (115V)
MAINS MOTOR
BRAKE
RESISTOR
External brake resistor
Motor out
Strip the
plastic
cable
coating
for 360°
earthing
3~(230V, 400V, 575V)

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2.2.2 Control cabling
Figure 2.6: Open the lid MI1 - MI3
Figure 2.7: Install the control cables, MI1 - MI3
Strip the plastic
cable coating for
360°earthing
Control cable
tightening
torque: 0.4 Nm

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3. CONTROL I / O AND TERMINALS
Figure 3.1: Vacon 10 I / O
Terminal Signal Factory preset Description
1 +10Vref Ref. voltage out Maximum load 10 mA
2 AI1 Analog signal in 1 Freq. reference P) 0 - 10 V Ri = 200 k
3 GND I/O signal ground
6 24Vout 24V output for DI's %, max. load 50 mA
7 GND I/O signal ground
8 DI1 Digital input 1 Start forward P) 0 - +30 V Ri = 12 k min
9 DI2 Digital input 2 Start reverse P)
10 DI3 Digital input 3 Fault reset P)
A A RS485 signal A FB Communication Negative
B B RS485 signal B FB Communication Positive
4 AI2 Analog signal in 2 PI actual value P) 0(4) - 20 mA, Ri = 200
5 GND I/O signal ground
13 GND I/O signal ground
14 DI4 Digital input 4 Preset speed B0 P) 0 - +30 V Ri = 12 k
(min)
15 DI5 Digital input 5 Preset speed B1 P)
16 DI6 Digital input 6 External fault P)
18 AO Analog Output Output frequency P) 0(4) - 20 mA, RL = 500
20 DO Digital signal out Active = READY P) Open collector, max.
load 48V/50mA
22 RO 13 Relay out 1 Active = RUN P) Max. switching load:
250Vac/2A or 250Vdc/
0,4A
23 RO 14
24 RO 22 Relay out 2 Active = FAULT P) Max. switching load:
250Vac/2A or 250Vdc/
0,4A
25 RO 21
26 RO 24
Table 3.1: Vacon 10 default I/O configuration and connections
P) = Programmable function, see parameter lists and descriptions,
chapters 5.

20




ON
OFF
mA

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navigation & startup vacon •9
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4. NAVIGATION & STARTUP
4. 1 The main menus of Vacon 10
Figure 4.1: The main menu of Vacon 10
FWD R EV I/O K EYPAD BUS
REF
MON
PA R
SYS SYS
SYS SYS
SYS SYS
SYS SYS
FAULTALARMSTOPREADY RUN
FWD REV I/O KEY PAD BU S
REF
PA R
FAULTALARMSTOPREADY RUN
MON
FW D REV I/O KEY PAD BUS
REF
PAR
FAU LTALARMSTO PREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAULTALARMSTOPREADY RUN
MON
FWD REV I/O KEYPAD BUS
REF
PAR
FAU LTALARMSTO PREAD Y RU N
MON
PRESS
PRESS
PRESS
PRESS
PRESS
FWD REV I/O KEYPAD BUS
REF
MON
PA R
FAULTALARMSTOPRE ADY R UN
PRESS
PRESS
OK
OK
OK
OK
OK
In this menu
you can
browse the
monitoring
values.
In this menu
you can
browse and
edit the
parameters.
Dispalys the
keypad reference
value
regardless of
the selected
contron place.
Here you will be
abletobrowse
system parameter
and fault
submenu.
MONITORING
MENU
REFERENCE
MENU
PARAMETER
MENU
SYSTEM
MENU
Hz
Hz

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4.2 Commissioning and startup wizard
4.2.1 Commissioning steps:
4.2.2 Startup wizard
Vacon 10 runs the startup wizard in first power-up. The wizard can be run by setting
SYS Par.4.2 =1. The following figures show the procedure.
NOTE! Running the startup wizard will always return all parameter
settings to their factory defaults!
Figure 4.2: Vacon 10 startup wizard (standard application)
1. Read safety instructions on page 1 7. Perform test run without motor, see the
User Manual at www.vacon.com
2. Secure the grounding and check that cables
comply with requirements
8. Run no-load tests without motor being con-
nected to the process
3. Check quality and quantity of cooling air 9. Perform an identification run (Par. ID631)
4. Check that all start / stop switches are in
STOP position
10. Connect the motor to the process and per-
form test run once again
5. Connect the drive to mains 11. Vacon 10 is now ready for use
6. Run the Startup wizard and set all necessary
parameters
Table 4.1: Commissioning steps
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
FWD REV I/O KEY PAD BUS
2
1
4
3
Change P1.3 value
with Up/Down button
and press OK to
comfirm
Perform the same
procedure for P1.4,
motor nominal current
Press OK enter
edit mode
Enter Par. menu, select
P1.3 motor nominal speed
FAU LTALARMSTOPREADY RUN
REF
MON
PAR
SYS
OK
OK
rpm

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Figure 4.3: Drive setup
123
4
Selections:
Parameters
affected:
P1.7 Current limit (A)
P1.8 Motor control mode
P1.15 Torque boost
P2.2 Start function
P2.3 Stop function
P3.1 Min frequency
P4.2 Acc. time (s)
P4.3 Dec time (s)
Startup wizard
showns par 17.1
numbe r.
Press OK to enter
edit mode.
Press OK to
confirm
drive setup
Select between
0-3, see below!
OK
OK
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
READY RUN STOP ALARM FAULT
FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS FWD REV I/O KEYPA D B U S
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
REF
MON
PA R
SYS
READY RUN STOP ALARM FAULT
REF
MON
PA R
SYS
FWD REV I/O KEYPA D B U S
1.7 P1.8 P1.15 P2.2 P4.3
0=Basic
1=Pumpdrive
2=Fandrive
0=
Not
used
0=
Frequecny
control
0=
Frequecny
control
0=
Frequecny
control
1=Open
loop speed
ontrol
0=
Not
used
0=
Not
used
1=
used
0=
Ramp
0=
Ramp
1=
Flying
0=
Ramp
P2.3
1=
Ramp
0=
Coast
0=
Coast
0=
Coast
P3.1
0Hz
0Hz
20 Hz
20 Hz
3s
5s
1s
20s
P4.2
3s
5s
1s
20s
P
1,1 x
INMOT
1,1 x
INMOT
1,5 x
INMOT
1,5 x
INMOT
3 = High Torque drive

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monitoring & parameters vacon •13
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5. MONITORING & PARAMETERS
NOTE! This guide is for Vacon 10 standard application, if you need description of
parameters in detail, please download the application manual on: www.vacon.com
-> downloads.
5.1 Monitoring values
Code Monitoring signal Unit ID Description
V1.1 Output frequency Hz 1 Output frequency to motor
V1.2 Frequency reference Hz 25 Frequency reference to motor con-
trol
V1.3 Motor speed rpm 2 Calculated motor speed
V1.4 Motor current A 3 Measured motor current
V1.5 Motor torque % 4 Calculated actual / nominal torque
of the motor
V1.6 Motor Power % 5 Calculated actual / nominal power
of the motor
V1.7 Motor voltage V 6 Motor voltage
V1.8 DC-link voltage V 7 Measured DC-link voltage
V1.9 Drive temperature °C 8 Heatsink temperature
V1.10 Motor temperature % 9 Calculated motor temperature
V2.1 Analog input 1 % 59 AI1 signal range in percent of used
range
V2.2 Analog input 2 % 60 AI2 signal range in percent of used
range
V2.3 Analog output % 81 AO signal range in percent of used
range
V2.4 Digital input status DI1,
DI2, DI3 15 Digital input status
V2.5 Digital input status DI4,
DI5, DI6 16 Digital input status
V2.6 RO1, RO2, DO 17 Relay / digital output status
V4.1 PI setpoint % 20 Regulator setpoint
V4.2 PI feedback value % 21 Regulator actual value
V4.3 PI error % 22 Regulator error
V4.4 PI output % 23 Regulator output
Table 5.1: Vacon 10 monitoring signals

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5.2 Quick setup parameters (Virtual menu, shows when par. 17.2 = 1)
Code Parameter Min Max Unit Default ID Note
Motor nominal
voltage 180 690 V Varies 110 Check rating plate on the
motor
Motor nominal
frequency 30,00 320,00 Hz 50,00 / 60,00 111 Check rating plate on the
motor
Motor nominal
speed 30 20000 rpm 1440 / 1720 112 Default applies for a 4-pole motor
Motor nominal
current
0,2 x
INunit
2,0 x
INunit AINunit 113 Check rating plate on the
motor
Motor cos
(Power Factor) 0,30 1,00 0,85 120 Check rating plate on the
motor
Current limit 0,2 x
INunit
2,0 x
INunit A1,5 x
INunit 107 Maximum motor current
Torque boost 0 1 0 109 0= Not used
1= Used
P2.1 Remote control
place 1 selection 0 1 0 172 0= I / O terminal 1= Fieldbus
Start function 01 0 505 0= Ramp
1= Flying start
Stop function 01 0 506 0= Coasting
1= Ramp
Min frequency 0,00 P3.2 Hz 0,00 101 Minimum freq reference
Max frequency P3.1 320,00 Hz 50,00 /
60,00 102 Maximum freq refer- ence
P3.3
Remote Control
Place 1 frequency
reference
selection
1 6 4 117
1= Preset Speed 0
2= Keypad
3= Fieldbus
4= AI1
5= AI2
6= PI
P3.4 Preset speed 0 P3.1 P3.2 Hz 5,00 180 Activated by digital
inputs
P3.5 Preset speed 1 P3.1 P3.2 Hz 10,00 105 Activated by digital
inputs
P3.6 Preset speed 2 P3.1 P3.2 Hz 15,00 106 Activated by digital
inputs
P3.7 Preset speed 3 P3.1 P3.2 Hz 20,00 126 Activated by digital
inputs
Table 5.2: Quick setup parameters
P1.1
P1.2
P1.3
P1.4
P1.5

P1.7
P1.15
P2.2
P2.3
P3.1
P3.2

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Acceleration time
1 0,1 3000,0 s 3,0 103
Acceleration time from
0 Hz to maximum fre-
quency.
Deceleration time
1 0,1 3000,0 s 3,0 104
Deceleration time from
maximum frequency to
0 Hz.
P6.1 AI1 Signal range 0 1 0 379
0= 0 - 100%
1= 20% - 100%
20% is the same as 2 V
minimum signal level.
P6.5 AI2 Signal range 0 1 0 390
0= 0 - 100%
1= 20% - 100%
20% is the same as 4 mA
minimum signal level.
Automatic reset 0 1 0 731 0= Disable
1= Enable
P17.2 Parameter
conceal 01 1 115
0= All parameters visi-
ble
1= Only quick setup
parameter group visible
Code Parameter Min Max Unit Default ID Note
Table 5.2: Quick setup parameters
P4.2
P4.3
P14.1

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5.3 Motor settings (Control panel: Menu PAR -> P1)
Code Parameter Min Max Unit Default ID Note
Motor nominal
voltage 180 690 V Varies 110 Check rating plate on the
motor
Motor nominal fre-
quency 30,00 320,00 Hz 50,00 /
60,00 111 Check rating plate on the
motor
Motor nominal
speed 30 20000 rpm 1440 / 1720 112 Default applies for a 4-pole motor
Motor nominal
current
0,2 x
INunit
2,0 x
INunit AINunit 113 Check rating plate on the
motor
Motor cos
(Power Factor) 0,30 1,00 0,85 120 Check rating plate on the
motor
Current limit 0,2 x
INunit
2,0 x
INunit A1,5 x
INunit 107 Maximum motor current
Motor control
mode 01 0600
0= Frequency control
1= Open loop speed control
U / f ratio 0 2 0 108
0= Linear
1= Square
2= Programmable
Field weakening
point 8,00 320,00 Hz 50,00 /
60,00 602 Field weakening point fre- quency
Field weakening
point voltage 10,00 200,00 % 100,00 603 Voltage at field weakening
point as % of Unmot
U / f mid point
frequency 0,00 P1.10 Hz 50,00 / 60,00 604 Mid point frequency for programmable U / f
U / f mid point
voltage 0,00 P1.11 % 100,00 605
Mid point voltage for pro-
grammable U / f as % of
Unmot
Zero freq voltage 0,00 40,00 % 0,00 606 Voltage at 0 Hz as % of
Unmot
Torque Boost 0 1 0 109 0= Disabled
1= Enabled
Switching fre-
quency 1,5 16,0 kHz 4,0 / 2,0 601
PWM frequency. If values
are higher than default,
reduce the current capacity
Brake Chopper 0 2 0 504
0 = Disabled
1 = Enabled: Always
2 = Run state
Table 5.3: Motor settings
P1.1
P1.2
P1.3
P1.4
P1.5

P1.7
P1.8
P1.9
P1.10
P1.11
P1.12
P1.13
P1.14
P1.15
P1.16
P1.17

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NOTE! These parameters are shown, when P17.2 = 0.
Motor identifica-
tion 01 0631
0= Not active
1= Standstill identification
(need run command within
20 s to activate)
Rs voltage drop 0,00 100,00 % 0,00 662
Voltage drop over motor
windings as % of Unmot at
nominal current
Overvoltage
controller 02 1607
0 = Disabled
1 = Enabled, Standard
mode
2 = Enabled, Shock load
mode
Undervoltage
controller 01 1608
0= Disable
1= Enable
Sine filter 0 1 0 522 0 = not in use
1 = in use
Modulator type 0 65535 28928 648
Modulator configuration
word:
B1 = discontinuous modu-
lation (DPWMMIN)
B2 = Pulse dropping in
overmodulation
B6 = under modulation
B8 = instantaneous DC volt-
age compensation*
B11 = Low noise
B12 = Dead time compen-
sation*
B13 = Flux error compen-
sation*
*Enable by default
Code Parameter Min Max Unit Default ID Note
Table 5.3: Motor settings
P1.19
P1.20
P1.21
P1.22
P1.23
P1.24

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5.4 Start / stop setup (Control panel: Menu PAR -> P2)
5.5 Frequency references (Control panel: Menu PAR -> P3)
NOTE! These parameters are shown, when P17.2 = 0.
Code Parameter Min Max Unit Default ID Note
P2.1 Remote Control
Place Selection 01 0 172 0= I / O terminals 1= Fieldbus
Start function 01 0 505 0= Ramp
1= Flying start
Stop function 01 0 506 0= Coasting
1= Ramp
P2.4 I / O Start / Stop
logic 0 3 2 300
I / O control I / O control
signal 1 signal 2
0Forward Reverse
1Fwd (edge) In verte d Stop
2Fwd (edge) Rev (edge)
3Start Reverse
P2.5 Local / Remote 0 1 0 211 0= Remote control
1= Local control
P2.6 Keypad control
direction 0 1 0 123 0= Forward 1= Reverse
Keypad button
lock 0 1 0 15520 0= unlock all keypad button 1= Lock/Rem button locked
Table 5.4: Start / stop setup
Code Parameter Min Max Unit Default ID Note
Min frequency 0,00 P3.2 Hz 0,00 101 Minimum allowed
frequency reference
Max frequency P3.1 320,00 Hz 50,00 /
60,00 102 Maximum allowed frequency reference
P3.3
Remote Control
Place frequency
reference
selection
16 4117
1= Preset Speed 0
2= Keypad
3= Fieldbus
4= AI1
5= AI2
6= PI
P3.4 Preset speed 0 P3.1 P3.2 Hz 5,00 180 Activated by digital inputs
P3.5 Preset speed 1 P3.1 P3.2 Hz 10,00 105 Activated by digital inputs
P3.6 Preset speed 2 P3.1 P3.2 Hz 15,00 106 Activated by digital inputs
P3.7 Preset speed 3 P3.1 P3.2 Hz 20,00 126 Activated by digital inputs
P3.8 Preset speed 4 P3.1 P3.2 Hz 25,00 127 Activated by digital inputs
P3.9 Preset speed 5 P3.1 P3.2 Hz 30,00 128 Activated by digital inputs
P3.10 Preset speed 6 P3.1 P3.2 Hz 40,00 129 Activated by digital inputs
P3.11 Preset speed 7 P3.1 P3.2 Hz 50,00 130 Activated by digital inputs
Table 5.5: Frequency references
P2.2
P2.3
P2.9
P3.1
P3.2