Vacon 10 User manual

vacon
®
10
ac drives
quick guide

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This quick guide includes the essential steps for easy
installation and setup of your Vacon 10 frequency converter.
Before commissioning your drive, download and read the complete
Vacon 10 User Manual available at:
www.vacon.com -> Downloads
1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO
CARRY OUT THE ELECTRICAL INSTALLATION!
This quick guide contains clearly marked warnings which are intended for your per-
sonal safety and to avoid any unintentional damage to the product or connected ap-
pliances.
Please read these warnings carefully:
The components of the power unit of the frequency converter
are live when Vacon 10 is connected to mains. Coming into
contact with this voltage is extremely dangerous and may
cause death or severe injury.
The motor terminals U, V, W (T1, T2, T3) and the possible brake
resistor terminals - / + are live when Vacon 10 is connected to
mains, even if the motor is not running.
The control I / O-terminals are isolated from the mains poten-
tial. However, the relay output terminals may have a danger-
ous control voltage present even when Vacon 10 is
disconnected from mains.
The earth leakage current of Vacon 10 frequency converters
exceeds 3.5 mA AC. According to standard EN61800-5-1, a
reinforced protective ground connection must be ensured.
See Chapter 7!
If the frequency converter is used as a part of a machine, the
machine manufacturer is responsible for providing the
machine with a main switch (EN 60204-1).
If Vacon 10 is disconnected from mains while running the
motor, it remains live if the motor is energized by the process.
In this case the motor functions as a generator feeding energy
to the frequency converter.
After disconnecting the frequency converter from the mains,
wait until the fan stops and the display segments or status
leds on the front panel go out. Wait 5 more minutes before
doing any work on Vacon 10 connections.
The motor can start automatically after a fault situation, if the
autoreset function has been activated.
!
Doc: DPD00714E1, Released: 10.04.2013, Sw Package: FW0135V005

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2. INSTALLATION
2.1 Mechanical installation
There are two possible ways to mount Vacon 10 in the wall. either screw or DIN-rail
mounting.
Figure 2.1: Screw mounting, MI1 - MI3
Figure 2.2: DIN-rail mounting, MI1 - MI3
Note! See the mounting dimensions on the back of the drive.
Leave free space for cooling above (100 mm), below (50 mm), and on the sides
(20 mm) of Vacon 10! [ side-to-side installation allowed only if the ambient temper-
ature is below 40 °C.]
= M5
MI3
MI1
=M4
MI2
=M5
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
LOC
REM
BACK
RESET
OK
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.
Figure 2.3: Attaching the PE-plate and API cable support, MI1 - MI3
Attach this plate
BEFORE installing
the p ow er ca bl es
Attach the support
AF TER installing
the power cables

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2.2 Cabling and connections
2.2.1 Power cabling
Note! Tightening torque for power cables is 0.5 - 0.6 Nm (4-5 in.lbs).
Figure 2.4: Vacon 10 power connections, MI1
Figure 2.5: Vacon 10 power connections, MI2 - MI3
1~ (230V)
3~ (230V, 400V)
Motor out
MAINS MOTOR
Strip the
plastic cable
coating for
360° earthing
L1 L2/N L3 U/ T1 V/ T2 W/T3R+ R-
1~ (230V)
3~(230V, 400V, 575V)
1~ (115V)
MAINS MOTOR
BRAKE
RESISTOR
External brake resistor
Motor out
Strip the
plastic
cable
coating
for 360°
earthing
3~(230V, 400V, 575V)

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2.2.2 Control cabling
Figure 2.6: Open the lid MI1 - MI3
Figure 2.7: Install the control cables, MI1 - MI3
Strip the plastic
cable coating for
360°earthing
Control cable
tightening
torque: 0.4 Nm

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3. CONTROL I / O AND TERMINALS
Figure 3.1: Vacon 10 I / O
Terminal Signal Factory preset Description
1 +10Vref Ref. voltage out Maximum load 10 mA
2 AI1 Analog signal in 1 Freq. reference P) 0 - 10 V Ri = 200 k
3 GND I/O signal ground
6 24Vout 24V output for DI's %, max. load 50 mA
7 GND I/O signal ground
8 DI1 Digital input 1 Start forward P) 0 - +30 V Ri = 12 k min
9 DI2 Digital input 2 Start reverse P)
10 DI3 Digital input 3 Fault reset P)
A A RS485 signal A FB Communication Negative
B B RS485 signal B FB Communication Positive
4 AI2 Analog signal in 2 PI actual value P) 0(4) - 20 mA, Ri = 200
5 GND I/O signal ground
13 GND I/O signal ground
14 DI4 Digital input 4 Preset speed B0 P) 0 - +30 V Ri = 12 k
(min)
15 DI5 Digital input 5 Preset speed B1 P)
16 DI6 Digital input 6 External fault P)
18 AO Analog Output Output frequency P) 0(4) - 20 mA, RL = 500
20 DO Digital signal out Active = READY P) Open collector, max.
load 48V/50mA
22 RO 13 Relay out 1 Active = RUN P) Max. switching load:
250Vac/2A or 250Vdc/
0,4A
23 RO 14
24 RO 22 Relay out 2 Active = FAULT P) Max. switching load:
250Vac/2A or 250Vdc/
0,4A
25 RO 21
26 RO 24
Table 3.1: Vacon 10 default I/O configuration and connections
P) = Programmable function, see parameter lists and descriptions,
chapters 5.

20




ON
OFF
mA

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