vacuubrand CVC 3000 User manual

Technology for Vacuum Systems
Vacuum Controller
CVC 3000
Vacuum Controller
Instructions for use
Original instructions N°: 999151_EN_ONLINE

Imprint
2 N°: 999151_EN_CVC3000_ONLINE/20.07.2017
Original instructions
Keep for future use!
This manual is only to be used and distributed in its complete and original form. It is strictly the users’ responsibility to
check carefully the validity of this manual with respect to his product.
Thank you for purchasing this product from VACUUBRAND GMBH + CO KG. You have chosen a modern and techni-
cally high quality product.
Manufacturer:
VACUUBRAND GMBH + CO KG
Alfred‑Zippe‑Str. 4
97877 Wertheim
GERMANY
Phone:
Head ofce [phone]‑0
Sales [phone]‑5550
Service [phone]‑5660
Fax: [phone]‑5555
E‑Mail: [email protected]
Web: www.vacuubrand.com

Content
3N°: 999151_EN_CVC3000_ONLINE/20.07.2017
1 Introduction 7
1.1 User information .................................7
1.2 About this document..............................8
1.2.1 Display conventions ..........................8
1.2.2 Symbols and icons ...........................9
1.2.3 Handling instructions (action steps)..............10
1.2.4 Abbreviations ..............................11
1.2.5 Term denition .............................11
2 Safety instructions 12
2.1 Working conditions ..............................12
2.1.1 Intende d use ...............................12
2.1.2 Improper use...............................12
2.1.3 Foreseeable misuse .........................13
2.2 Target groups ..................................14
2.2.1 User permissions ...........................14
2.2.2 Personal responsibility .......................14
2.3 Safety precautions ..............................15
2.3.1 Protective clothing...........................15
2.3.2 Eliminate sources of danger ...................15
2.4 Safety and service ..............................18
2.4.1 Meaning Health and Safety Clearance ...........18
2.4.2 Requirements for services ....................18
2.5 Environmental protection .........................19
3 Product description 20
3.1 Vacuum controller CVC 3000 ......................20
3.2 Functionality ...................................22
3.3 Operation modes ...............................23
4 Installation and connection 24
4.1 Installation ....................................24
4.1.1 Table top version............................24
4.1.2 Built‑in version .............................25
4.1.3 Direct installation............................25
4.1.4 Examples of use ............................26
4.2 Connection ....................................28
4.2.1 Electrical connection.........................28
4.2.2 Vacuum connection .........................30
4.2.3 VACUU·BUS®.............................32
TABLE OF CONTENT

Content
4N°: 999151_EN_CVC3000_ONLINE/20.07.2017
5 Operating and display elements 34
5.1 Operating elements .............................34
5.1.1 Selection knob .............................34
5.1.2 Control panel ..............................34
5.1.3 Key combinations ...........................35
5.2 Display and user interface ........................36
5.2.1 Pressure display ............................36
5.2.2 Display icons...............................37
5.2.3 Signal sounds (warning beep)..................39
5.2.4 Menu display in general ......................40
5.3 Handling CVC 3000 .............................41
6 Operation 43
6.1 Switch‑on/‑off controller ..........................43
6.2 Select language and pressure unit ..................44
6.3 Mode – Operation mode..........................45
6.3.1 Select operation mode .......................45
6.3.2 Mode menu................................46
6.4 Start controlling ................................47
6.5 Control during operation..........................47
6.5.1 Venting (VENT).............................47
6.5.2 Change operation mode ......................49
6.5.3 Display graphic (curve) .......................51
6.5.4 Quit display graphic .........................52
6.6 Quick adaption during operation....................53
6.6.1 Set vacuum................................53
6.6.2 Motor speed (only VARIO®)..................54
6.7 Stop control ...................................54
7 Advanced menus and operation 55
7.1 Operation menus ...............................55
7.1.1 Pump down................................56
7.1.2 Vac control ................................57
7.1.3 Auto mode (only valid for VARIO® pump) .........58
7.1.4 Program ..................................59
7.1.5 VACUULAN ...............................60
7.2 Program functions ..............................61
7.2.1 Open/Change program .......................61
7.2.2 Edit program ...............................62
7.2.3 Store program..............................68
7.2.4 Display during operation ......................69
7.2.5 Program memory ...........................70
7.2.6 Program examples ..........................72
7.2.7 Sample form for program .....................74

Content
5N°: 999151_EN_CVC3000_ONLINE/20.07.2017
7.3 Conguration menu .............................75
7.3.1 Content selection ...........................76
7.3.2 Submenus.................................77
7.4 Function menu .................................80
7.4.1 Content selection ...........................81
7.4.2 Submenu Vacuubus (address assignment)........83
7.4.3 Possible address congurations ................86
7.5 Differential pressure measurement..................87
8 Resolving problems 88
8.1 Error display ...................................88
8.2 Fault – Cause – Remedy .........................90
8.3 Controller Reset ................................94
8.4 Error of external components ......................96
9 Cleaning and maintenance 97
9.1 Cleaning ......................................97
9.1.1 Controller .................................97
9.1.2 Venting valve...............................97
9.1.3 Internal sensor .............................97
9.2 Sensor readjustment ............................98
10 Appendix 101
10.1 Technical information ...........................101
10.1.1 Tec hni c al dat a .............................101
10.1.2 Product comparison CVC 3000 ...............103
10.1.3 Rating plate...............................104
10.1.4 Wetted parts ..............................104
10.2 Interface commands............................105
10.2.1 Pin assignment (RS232) .....................105
10.2.2 Read commands (CVC 2000) .................106
10.2.3 Write commands (CVC 2000) .................107
10.2.4 Read commands (CVC 3000).................108
10.2.5 Write commands (CVC 3000) ................. 111
10.3 Ordering information............................113
10.4 Service ......................................115
10.5 Glossary .....................................116
10.6 Index........................................117
10.7 Certications .................................119
10.7.1 EC Declaration of Conformity ................. 119
10.7.2 US/CAN Certicate.........................120
10.7.3 Declaration of Conformity – China RoHS 2 ......121

6N°: 999151_EN_CVC3000_ONLINE/20.07.2017
First steps (delivery status)
First steps
First steps on
delivery status
Select language and
units

Introduction
7N°: 999151_EN_CVC3000_ONLINE/20.07.2017
1 Introduction
This manual is part of your product. It provides important instruc‑
tions for safe use of the product. Read this manual completely in
order to understand proper use of your product.
1.1 User information
Safety
Read this manual thoroughly and completely before using the
product.
Keep this manual in an easily accessible location.
Proper use of the product is essential for safe operation. Com‑
ply with all safety instructions provided!
In addition to this manual, adhere to any relevant local accident
prevention regulations and comply with industrial safety regula‑
tions.
General
To make the text more readable in this manual, mostly the term
Controller is used instead of CVC 3000.
When giving the product to a third party also hand out these ins‑
tructions for use.
The illustrations in this manual are provided as examples. They
are intended to aid in your understanding of the proper use of
the product.
VACUUBRAND GMBH + CO KG reserves the right to modify
or change the product design and/or technical specications at
any time without advanced notice.
Copyright
The content of these instructions for use is protected by copyright.
Only copies for internal use are allowed, e. g., for professional
training.
© VACUUBRAND GMBH + CO KG
General
information
Instructions for use
and safety
Copyright ©

Introduction
8N°: 999151_EN_CVC3000_ONLINE/20.07.2017
Contact
Please ask for replacement in case of an incomplete manual
or download instructions for use on our web page:
www.vacuubrand.com
Contact us regarding any questions about this product, if you
need further information, or to provide us with feedback.
When contacting our Customer Service Department, please be
sure to have the correct type and serial number of your product
see Rating plate.
1.2 About this document
1.2.1 Display conventions
Warning levels
DANGER
Indicates an imminent hazardous situation.
Disregarding the situation will result in serious and
even fatal injury or death.
 Take appropriate action to avoid dangerous situation!
WARNING
Indicates a potentially hazardous situation.
Disregarding the situation could result in serious, even
fatal injury or massive damage to property.
 Observe instruction to avoid dangerous situation!
CAUTION
Indicates a potentially hazardous situation.
Disregarding the situation could result in slight or minor
injury or damage to property.
 Observe instruction to avoid dangerous situation!
Convention for
warnings
Contact us

Introduction
9N°: 999151_EN_CVC3000_ONLINE/20.07.2017
NOTICE
Notice for a potentially harmful situation.
Disregarding the notice could lead to material damage.
Additional notes
Information or specic use recommendation, which must be
observed.
Important information for the proper operation.
 Helpful tips and tricks
 Additional information
1.2.2 Symbols and icons
This manual includes symbols and icons. Safety symbols indicate
special danger in handling the product. They shall help to identify
the danger directly and easier.
Safety symbols
acute toxicity – hazards
to human health
general warning symbol danger: electricity
hot surface explosive material
general prohibition
symbol
general mandatory sign disconnect mains plug
from outlet
Convention for
additional notes
IMPORTANT!
Explanation of safety
symbols

Introduction
10 N°: 999151_EN_CVC3000_ONLINE/20.07.2017
Additional icons
Positive example – Do!
result – o. k.
Negative example –
Do not!
Refers to content of
this manual.
Refers to content of
other documents.
Press selection knob or
key. Turn selection knob
Push and hold key Push and turn selection
knob
Flashing cycle – ashing icon indicating malfunction
Sound – signal or warning sound
 For further detailed information about icons and signals in
the display see chapter 5.2.2 Display icons.
1.2.3 Handling instructions (action steps)
Action step (single step)
Do the described step.
5Result of action.
Action step (multiple steps)
1. First step,
2. next step.
5Result of action.
Follow steps in the described order.
References
Handling or action
Signals
Design of action
steps