Valen RE856 User manual

AUSTRALIA
1300 734 253
[e-mail]
www.valen.com.au
NEW ZEALAND
0800 734 253
[e-mail]
www.valen.co.nz
OPERATION
MANUAL
RE856
BATTERY TESTER

The story so far.
Regal Electro was first founded in 1981 in Cape
Town, South Africa, supplying mostly security
components and batteries to security installers.
In 1998, the business was sold and the Managing
Director, Philip Daries, immigrated to Australia. The
year 1999 saw the opening of the newly renamed
Regal Electro, a battery and security component
supplier based in Lake Cargelligo, NSW.
Over the next few years, it became
apparent that there was a growing need
in the industry for a battery supplier
who knew not only the characteristics of
various technologies, but also understood
the technical manufacturing procedures to
ensure a quality product.
The growing team at Regal Electro worked to
position the company as a premium supplier of fine
energy solutions, oering a complete packaged
solution to a wide range of clients.
In 2009, Regal Electro opened its very own
custom built premises in Hallam, VIC to ensure fast
service and delivery to its clients. 2010 saw the
establishment of a presence in New Zealand.
To keep up with every-increasing growth, the Lake
Cargelligo Head Oce moved into a brand new
purpose built facility in 2012.
In 2015, Regal Electro successfully completed its
first ENLiFEN Energy Storage Optimiser (ESO)
prototype which was put proudly on display at the
Comms Connect Exhibition in Melbourne.
In 2017, Regal Electro went through another major
change with the rebranding and reinvigorating of
its core product range, Power Charge. The Power
Charge range was renamed Valen, which in Latin
means ‘Power’. Brisbane operations also began at
this time.
A Sydney head oce and logistics centre was
opened in Lawson in April 2018 with the view to
further improve the level of service oered to
clients.
In July 2018, Regal Electro made the key strategic
decision to go through another rebranding and
changed the company name to Valen. This decision
was made to strengthen the brand and recognition
within the industrial battery market.
As of today, Valen has grown exponentially since
its humble beginnings to become a trusted advisor
to clients throughout Australia and New Zealand.
Valen is an industry leader in energy storage
for mission critical applications and continues
to innovate and evolve, keeping abreast of new
technologies as they emerge.

A company built on
its Core Values.
Wow Customers through
Service
-Our customers want service and we want our
employees to go above and beyond for our
customers.
-We expect our employees to deliver a WOW
experience with customers.
Move Fast & Remain Focused to
Get Results
-We are serious about results and we must
never lose focus on our goals and our sense
of urgency to achieve.
-Do something once and do it right.
-We believe in working hard and putting in
extra eort to get things done.
Upbeat Positive Attitude
-If our employees have a positive attitude and
constantly strive to give your best eort,
eventually we will overcome our immediate
problems and find you are ready for greater
challenges.
-Positive and negative are directions that lead to
dierent outcomes. We expect our employees
to move in the right direction each day.
Challenge the Status Quo
-We are committed to great results and good is
the enemy of great. We want our employees to
embrace & drive change
Play as a Team
-Working eectively as a team creates
momentum, improves morale.
-The dierence between success and failure is
a great team and we expect our employees to
work together as a team.

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–The RE856 Battery Tester has been designed for measuring the internal resistance, open-circuit voltage and terminal temperature
of the secondary batteries, including lead-acid batteries, nickel-cadmium batteries, lithium-ion batteries and nickel-metal hydride
batteries.
–Use the AC four-terminal method to measure the internal resistance by eliminating lead resistance and contact resistance to achieve
accurate results.
–Dual display to show the internal resistance and voltage of the battery simultaneously.
–The RE856 has 99 sets of composite comparator function, which can be set at resistance and voltage values to get the reliable
detection of battery deterioration.
–RE856 also comes with pin-type leads which can easily contact the battery electrolytes supplied as standard to get accurate 4
terminal measurement.
–Clip type leads with a temperature sensor.
–Clamp adaptor for DC current measurements.
–Manual and auto data logging and read stores up to 999 sets.
–Auto data logging micro SD card 4GB up to 99 blocks.
–USB PC interface.
FEATURES
FEATURES 4
NAMES & FUNCTIONS OF PARTS 5
Switches & Input Terminals 6
Screen Display 7
SPECIFICATIONS 8
General Specifications 8
Electrical Specifications 9
OPERATION 10
Preparation 10
Operation 10
Operation 11
Zero-adjust Function 11
Pin-type Test Lead Zero Adjustment 11
Pin-type Test Lead Zero-Adjustment 12
Clip-type Test Lead Zero-Adjustment 12
Hold and Auto-Hold Functions 12
Hold Function 12
Auto-Hold Function 12
Moving Average Function 13
DC Current Measurement 13
Disable Auto Power-o Function 14
Setting the Real-time 14
Using Comparator Function (99 sets) 14
Comparator 14
Comparator Settings 14
Comparator Table 15
Start/Stop Controls for the Comparator 15
Battery State of Charge (SOC) Indication 15
Battery Charge/Discharge Capacity Measurement
15
Data Memory Function 16
Manual and Auto Data Memory Function (999
sets) 16
MAINTENANCE 18
Cleaning 18
Battery Check and Replacement 18
Prevention of Battery Fluid Leakage 18
SOFTWARE 18
Hardware Requirements and Setup 18
PC Hardware Requirements 18
PC Hardware Setup 18
Software Requirements and Setup 18
Online Operation 19
Run the Software 19
Download Data 20
Download Data from Hard Disk 20
Download Data from EEP ROM 20
Download Data from SD Card 20
Data Convert 21
Excel 21
Graph 21
Sampling Time 22
PC Sampling Time 22
Meter Sampling Rate 22
Real-time Clock (RTC) 22
Meter Buttons 22
Set Comparator 23
Erase EEPROM 23
Delete the SD Card Memory 23

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NAMES & FUNCTIONS OF PARTS
1
2
3
6
9
4
5
7
8
10
17
11 13 14
12 15 16

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Switches & Input Terminals
1. LCD Display
2. key:
 To turn the beeper on or o
 To decrease the displayed value
 Hold this key for 2 seconds to change the temperature units
3. key:
 To store one set of readings to memory
 To move the cursor to the left
 Hold this key for 2 seconds to auto-memory mode, press this key again to exit
 Hold this key for 4 seconds to auto-data logging mode, press this key again to exit
4. key:
 To turn the zero adjustment function on or o
 To increase the displayed value
5. key:
 To manually record data reading mode, press this key again to exit
 To move the cursor to the right
6. key:
 To change the day-hour, minute : seconds
 Hold this key for 2 seconds to set the real-time setting mode, press this key again to exit
 Hold this key for 4 seconds to auto-memory and auto-data logging interval time setting mode, press this key again
to exit
7. key:
 To turn the comparator function on and o
 Hold this key for 2 seconds to set the comparator setting mode, press this key again to exit
8. key:
 To turn the data hold function on and o
 Hold this key for 2 seconds to turn the auto-hold function on, press this key again to exit
9. Rotary switch: power on/o and resistance range selector switch.
10. AC adaptor input jack: connects to the black plug of the AC adaptor.
11. DCA clamp adaptor input jack: connects to the yellow plug of the clip type test lead.
12. Temperature sensor input jack: connects to the blue plug of the clip type test lead.
13. SENSE - input terminal: connects to the yellow banana plug of the test lead.
14. SENSE + input terminal: connects to the yellow banana plug of the test lead.
15. SOURCE - input terminal: connects to the black banana plug of the test lead.
16. SOURCE + input terminal: connects to the red banana plug of the test lead.
17. USB cable interface: PC interface connector.

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Screen Display
Auto power o function is enabled
Resistance zero-adjustment function is on
Display is locked
Auto-hold function is on
Auto-memory function is on
Average function is on
Beeper is turned on
The battery is low
Measured voltage or comparator resistance
high limit setting
Measured resistance or comparator resistance
low limit setting
Measured DC current or comparator voltage
low limit setting
Measured temperatore or comparator voltage
low limit setting
Measured battery charge capacity
Measured battery discharge capacity
Measured battery total capacity
The calculated remaining capacity of the
battery
Shown when the comparator function is on
Indicates the number of data memory or the
comparator table number
Flashes once when data is stored to memory
Shown when the read function is on
Indicated the elapsed time or the real-time
Indicates that the tested battery is satisfactory
for operation
Indicates that the tested battery is beginning
to deteriorate
Indicates that the tested battery has
deteriorated
Shown when setting memory interval time
function is on
Shown when setting real-time function is on

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SPECIFICATIONS
General Specifications
Measuring method Resistance: AC four-terminal method
Temperature: NTC thermistor
DC current: hall sensor
A/D conversion Dual slope method
Display LCD
Sampling rate 1.3 sets (resistance voltage, temperature and DC current measurements)/second
Open-circuit terminal voltage 5V max.
Input over range ‘OL’ display
Low battery detection displayed
Test currrent fault detection ‘- - - -’ displayed
Auto power o If no key operated for 10 minutes
Averaging function OFF, 4, 8 or 16 times
Beeper function For warning and fail results (can be turned on or o)
Comparator setting Resistance / voltage high / low limits
No. of comparator settings 99 sets
Comparator output LCD display of , or results and beeper for warning and fail
results
Low In High
Low
High
Voltage Resistance
Manual and auto-data
memory
999 sets (can be read by meter and downloaded by PC)
Auto-data logging Micro SD card 4GB (max. 99 blocks)
Operating environment 0°C to +40°C 80% RH (no condensation)
Storage environment -10°C to +50°C 80% RH (no condensation)
Power source Meter = 6x AA size 1.5V alkaline batteries
DCA current adaptor = 1x 9V battery
Max. power consumption 1.0VA
Continuous operating time 5.5 hours approx.
Max. altitude value usable 2000m or less
Size Meter = 198(L) x 94(W) x 49(T)
DCA current adaptor = 193(L) x 69(W) x 31(T)
Weight Meter = 530g approx. (including batteries)
DCA current adaptor = 240g approx. (including batteries)
Accessories Clip-type test lead with temperature sensor, pin-type test lead, DCA current adaptor, zero-
adjustment board, operation manual, batteries, AC adaptor, USB cable, CD PC software
(also available at www.valen.com.au), carrying case.

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Electrical Specifications
Temperature 23°C ± 5°C
Humidity 80% RH or less (no condensation)
Temperature coecient 0.10 x (specified accuracy)/°C (<18°C to >28°C)
Zero-adjustment After zero adjustments for each range
Conditions to Guarantee Accuracy
Range Resolution Measurement Current Accuracy
4mΩ1uΩ400mA approx.
± (3% readings ± 20 digits)
40mΩ10uΩ40mA approx.
400mΩ100uΩ4mA approx.
4Ω1mΩ400uA approx.
± (0.8% reading ± 6 digits)
40Ω10mΩ40uA approx.
400Ω100mΩ4uA approx.
Resistance measurement
Measuring current frequency: 1kHz ± 30Hz
Range Resolution Accuracy
6V 1mV ± (0.1% readings ± 6 digits)
60V 10mV
Voltage measurement
Maximum input voltage: 60VDC maximum, no AC voltage input.
DO NOT EXCEED THE MAXIMUM PERMISSIBLE INPUT VOLTAGE TO THE MEASUREMENT TERMINAL.
THIS COULD RESULT IN INJURY OR DAMAGE TO THE UNIT.
DANGER
Range Resolution Accuracy
-20°C to +60°C 0.1°C ± 1.0°C
-4°F to +140°F 0.1°F ± 1.8°F
Temperature measurement
Range Sensitivity Resolution Accuracy
600A 0.6A ~ 600.0A 0.1A ± (2.0% reading ± 2 digits)
DC current measurement
Optional accessories PROVA 15 (including plug wire)
Range Sensitivity Resolution Accuracy
4A 6mA ~ 4A 1mA ± (2.0% reading ± 2 digit)
30A 60mA ~ 30A 10mA ± (2.0% reading ± 3 digit)
DC current measurement

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OPERATION
Preparation
The following safety information must be observed to ensure maximum personal safety during the operation of this tester.
To avoid electric shock when replacing the batteries, first disconnect the leads from the object to be measured.
When replacing the batteries, do not install old batteries with new ones and do not mix dierent types of batteries.
Check the batteri polarity carefully when inserting the batteries.
Do not short circuit used batteries, disassemble them, or throw them in a fire. Doing so may cause the batteries to
explode.
Be sure to dispose of used batteries properly:
Remove the battery cover
Insert the batteries into the battery compartment
Operation
–Do not attempt to measure DC voltage exceeding 60V. Do not attempt to measure AC
voltages.
–Do not attempt to measure the voltage of a generator. This would result in an AC voltage being
applied to the voltage generating output terminals, which is dangerous.
–After measuring a high voltage battery, before continuing to measure a low voltage battery
first short the measurement leads together. This will discharge the DC elimination capacitor
which is connected across the leads. Otherwise an excess voltage may be applied to the low
voltage battery.
WARNING!
1. Connect to the RED test lead to the SOURCE + terminal.
Connect to the BLACK test lead to the SOURCE - terminal.
Connect the YELLOW test lead to the SENSE + terminal.
Connect the BLUE test lead to the SENSE - terminal.
2. Connect the BLUE miniature plug of the clip-type test lead with temperature sensors to the TEMP. SENSOR jack.
3. Rotate the resistance range switch to the desired position.
4. Carry out the zero-adjustment (for details, see the Zero Adjust Function section).
5. Connect the red clip (probe) of the test lead to the positive (+) side of the battery and the black clip (probe) to the
negative (-) side.
The outer shield conductors of the clip (probe) are connected to the SOURCE terminals, and the inner clip (probe)
conductors are connected to the SENSE terminals. When contacting the clips (probe) with the battery terminals, press
the inner clip (probe) conductors and ensure they’re pushed inside, and all of the SOURCE and SENSE conductors
make good contact.

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Operation
6. Read the battery internal resistane, DC voltage and temperature directly from the display. When using the clip type
test lead, the temperature sensor is detected, and the temperature is automatically displayed.
7. Press the key for 2 seconds to change the displayed temperature unit.
NOTE: when the measured DC voltage or battery internal resistance value is overload, ‘OL’ is displayed. A resistance
indication ‘- - - -’ means the AC test current fault measurement could not be made, because there is a break in the test
lead circuit, or the leads are not making good contact with the object being measured, or if it’s resistance is extremely
large compared with the measurement range.
Zero-adjust Function
The zero-adjustment function is to zero the range of resistance. The reading during zero-adjustments would be taken as zero
and will be used to calibrate subsequent measurements.
Pin-type Test Lead Zero Adjustment
Use the supplied zero-adjustment board to carry out the zero-adjustment according to the AC four-terminal method.
1. Rotate the resistance range switch to the desired position.
2. Press the key to turn the zero-adjustment function on, is displayed and flashing.
3. As shown in the image below, push the pin-type test leads onto two holes in the zero-adjustment board. Choose holes
symmetrically on both sides of the centre screw, so the distance between the leads is about equal to the distance
when measuring the battery terminals.
About equal to the distance when
measuring the battery terminals
Contact with SENSE
Contact with SOURCE

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Pin-type Test Lead Zero-Adjustment
4. When the resistance reading is lower than 200 digits and stable, the zero-adjustment is automatically carried out. The
would then stop flashing, and the beeper sound would also stop.
5. Remove the pin-type test leads from the zero-adjust board and start the measurement, connect the leads to the
battery to test.
6. Press the key to exit this function.
NOTE: if the terminal spacing of the battery to be measured is larger than the zero-adjustment board, use the outer
most holes for adjustment. The zero-adjustment s valid for the currently selected range only, as long as the power
remains on. Powering on the meter would reset all zero-adjustment values.
Clip-type Test Lead Zero-Adjustment
Short the SOURCE and SENSE of the clip-type test lead with the temperature sensor together as shown in the image:
SOURCE
SENSE
Hold and Auto-Hold Functions
Hold Function
Press the key, appears on display is locked. Press the key again to exit.
Auto-Hold Function
1. Press the key for 2 seconds to start the auto-hold function, appears on the display.
2. The meter holds the reading on the display until it detects a new stable reading. The meter beeps and displays the new
reading. When the measured reading is stable, appears on display.
3. Press the key again to exit.

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Moving Average Function
If the resistance measurement value is unstable, this can be corrected with the moving average function.
1. Press and hold down the key, then rotate the resistance range switch to any range to turn on the meter, to
samples select mode, ‘SET’ appears on display.
2. Press / key to select the desired ‘OFF (no average)’, ‘4’, ‘8’ and ‘16’ samples for the average.
3. Press the key again to store the setting and exit.
DC Current Measurement
1. Connect the yellow miniature plug of the DCA current adaptor to the meter DCA CLAMP ADAPTOR jack.
2. USE DCA CURRENT ADAPTOR:
Press the key of the DCA Current Adaptor to turn on the adaptor; the POWER LED will light up. If the LOW
BATTERY LED lights, replace the battery.
USE PROVA 15 DCA CURRENT ADAPTOR:
Press battery tester key for 3 seconds to select the decimal point of the current reading to 0.000A (for 4A range)
or 0.00A (for 30A range).
3. Make sure the transformer jaw is empty, then press the key to null out stray magnetism, the LCD then shows 0.0A.
4. Clamp the current transucer (jaw) around one of the conductors under test. Make sure the clamp jaws are entirely
closed.
5. Read the meter current value.

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Disable Auto Power-o Function
If no switch operation for 10 minutes, the meter automatically powers o. Auto data memory and continuous data logging
mode will auto-disable the auto power-o function. For continuous measurement, in some cases it may be necessary to
disable the auto power-o function.
1. Rotate the resistance range switch to OFF position, turn o the meter.
2. Press and hold down the key, then rotate the resistance range switch to any range to turn on the meter, the
symbol will disappear.
Setting the Real-time
1. Press the button key for 2 seconds, the ‘SET TIME’ appears on the display.
2. Press the , , and keys to set up the real time; day : hour : minute : second.
3. Press the button to store the setting and exit.
Using Comparator Function (99 sets)
Comparator
The comparator function compares the measured values with pre-set high and low limit values for internal resistance and
voltage and determines the range that the measuring value should be. The unit then displays with corresponding symbol and
sounds a beeper with the WARNING and FAIL cases.
Comparator Settings
1. Rotate the resistance range switch to any range.
2. Press and hold down the key for 2 seconds; the display will show to the comparator setting mode.
3. Use or key to change the comparator number from 01 to 99.
4. Press key one time, the high limit resistance of the one-digit will be flashing, use the and keys to select the
desired value. Repeat this step to set the next three digits, the decimal point and the resistance units.
5. Press key one time, the low limit resistance of the one-digit will be flashing, use the and keys to select the
desired value. Repeat this step to set the three digits, the decimal point and the resistance units.
6. Press key one time, the high limit voltage of the one-digit will be flashing, use the and keys to select the
desired value. Repeat this step to set the three digits, the decimal point.
7. Press key one time, the low limit voltage of the one-digit will be flashing, use the and keys to select the
desired value. Repeat this step to set the three digits, the decimal point.
8. Repeat step 3 to 7 to set the next comparator number.
9. Press the key again to exit.

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Comparator Table
Voltage comparison value = (high limit voltage value + low voltage value)/2.
Low Limit Resistance High Limit Resistance
Low Middle High
Voltage
Comparison
Value
Low Beeper Beeper Beeper
High Beeper Beeper
Voltage
Resistance
Start/Stop Controls for the Comparator
1. Press key to set the beeper on, the indication will appear on display, and the beeper will sound when getting
the or result. Press key again to set the beeper o.
2. Press the key to start the comparator function, the indication will appear on display, and the comparator will
be operating once the measurements are taken.
3. Press and keys to select the desired comparator number (01-99). The selected comparator number remains in
memory even when the power is turned o.
4. Press the key again to stop the comparator function.
Battery State of Charge (SOC) Indication
The battery high limit resistance, low limit resistance, high limit voltage and low limit voltage values are specified in
Comparator Settings, and current measured battery voltage and resistance values, then compute the battery state of charge
(SOC) percentage.
Battery Charge/Discharge Capacity Measurement
1. Disable auto power-o function (see Disable Auto Power-o Function).
2. Perform the DC current measurement (see DC Current Measurement steps 1 to 3).
3. Connect the full discharged battery to the battery charger. Using the DCA current adaptor, clamp the current
transducer (jaw) around the ‘+’ conductor.
Battery
Charger

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4. Power on the battery charger, the meter will display the charge current value with a plus sign and the battery
accumulated charging capacity ( ).
5. Connect the battery load to the battery and use the DC current adaptor. Clamp the current transducer (jaw) around
the ‘+’ conductor.
Battery
Load
6. The meter will display the discharge current value with a minus sign and the battery accumulated discharge capacity
( ).
7. The battery charge/discharge remained capacity is: = -
Data Memory Function
Manual and Auto Data Memory Function (999 sets)
To clear the Memorised Data
When the memory is full, the memory number ‘999’ will appear on the display and memory function will be stopped.
1. Rotate the resistance range switch to the OFF position to turn o
the meter.
2. Press and hold the key then rotate the resistance range switch
to turn on. The display shows ‘Clr, YES, m, no’ symbols.
3. Press key to select ‘YES’ to clear the memorised data.
To Manual Memorised the Reading
Memorise the reading one by one to the memory by pressing the
key, and ‘NO.XXX ’ will appear on display for one sec. to indicate the
memorised location.

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To Auto Memorise the Reading
1. Press the key for 4 seconds; the display will show SWT INTV.
Using the or keys, select the desired interval time from 3
seconds to 255 seconds. Press the key to exit.
2. Press the key for 2 seconds to auto memory mode; the
symbol will appear on display. When storing one reading, the
‘NO.XXX ‘ will appear on display for one second to indicate the
memorised location.
3. Press the key again to exit.
To Recall the Memorised Reading
1. Press the key to review the memorised readings. The display
will show ‘NO.XXX ‘.
2. Press the and keys to scroll through the memorised
readings.
3. Press key again to stop viewing the memorised readings.
4. The memorised data can be read by transferring to PC.
Auto Data Logging Function
Micro SD card 4GB (maximum 99 blocks).
1. Press the key for 4 seconds; the display will show the SET
INTV. Using the or keys, select the desired interval time
from 3 seconds to 255 seconds. Press the key again to exit.
2. Press the key for 4 seconds to begin the continuously logging
mode; the display will show the symbol flashing.
3. Press the key again to exit.
4. The continuous data logging cannot be read from the meter
directly. Users can read the data by transferring to PC.
5. The continuous data logging cannot be cleared by the meter, only
the PC.

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MAINTENANCE
Cleaning
Repairs or servicing are not covered in this operation manual and should only be performed by qualified personnel. Please
return the meter to VALEN if this is the case.
Periodically wipe the case with a dry cloth. Do not use abrasives or solvents on this instrument.
Battery Check and Replacement
If the battery power is not sucient, the symbol will be shown on display. Replacement of six new 1.5V alkaline AA
batteries is required.
Prevention of Battery Fluid Leakage
When the battery power is low, replace the new batteries to avoid further battery fluid leakage possibility.
When the meter will not be in use for an extended period of time, please remove the batteries out of the meter to prevent
the possibility of battery fluid leakage damage.
SOFTWARE
Hardware Requirements and Setup
PC Hardware Requirements
 HDD, CD Rom, 486PC or above, with available COM port/USB port
 EGA or higher
 4M bytes or more memory size
PC Hardware Setup
1. Switch o all power related to the PC.
2. Connect the USB cable to an available port.
3. Switch on all related power.
4. Connect the optical plug end of the supplied cable to the meter.
Software Requirements and Setup
1. Start up Windows operating system.
2. Close all other applications.
3. Insert the disk into the CD drive.
(if autorun does not start, open the CD drive then run ‘Install\setup’)
4. Follow the onscreen instructions:
a. b.

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c. If a ‘User Account Control’ windows
opens asking ‘Do you want to allow
the following program from an
unknown publisher to make changes
to this computer?’ click ‘Yes’
d.
e.
Online Operation
1. Click ‘Run BatCapTesterS.exe icon on the dektop.
Run the Software
2. Main software screen

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3. Click the button in the top left corner of the main
screen. A dialogue box will open - input a file name
then click to begin saving data to the file just
created.
Click the button to stop recording.
Click the button second from the left on the main screen. A dialogue box will open - input the file name/select a file and
then click the button.
Download Data
Download Data from Hard Disk
Click the button seventh from the left on the main screen.
Download Data from EEP ROM
Click the button sixth from the right on the main screen.
The data logger window, shown below, will open.
Click on a SET number to view the set’s details.
For example, in the window to the right, there are two sets to
choose from. The list below is an example of an opened set.
Download Data from SD Card