Vance and hines 48425 User manual

INSTALLATION INSTRUCTIONS:
HONDA REBEL 1100 SLIP-ON
PART# 48425
Page 1 of 5 H505IN RevD
Congratulations, you have purchased the nest exhaust system available for your motorcycle. Your Vance & Hines exhaust
is designed and crafted for performance, quality, and style. Please follow the instructions below, check exhaust system for
missing or damaged parts and if you need any assistance please contact our technical support line [phone].
Fits 2021 Honda Rebel 1100*
*Qualied Manufacturer Declared Replacement Part for 2021 Honda Rebel 1100.
A
B
C
A
B
C
D
1
23
4
1234
D
= CRITICAL FEATURE
10/15/2020 J. ARCEO
CAD
5.98
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF VANCE & HINES AND SHALL NOT BE REPRODUCED, USED, OR
DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, UNLESS SPECIFICALLY AUTHORIZED, IN WRITING, BY VANCE & HINES.
2021 HONDA REBEL 1100 S/O BLACK
48425
PROJECT
SANTA FE SPRINGS, CA
BROWNSBURG, IN
www.vanceandhines.com
HONDA REBEL TAPERED SLIP-ON
FINISH
DIMENSIONS ARE INCHES
TOLERANCES ARE:
FRACTIONAL: 1/32"
ANGULAR: 2
X.X 0.020"
X.XX 0.010"
X.XXX 0.005"
X.XXXX 0.001"
J. ARCEO
CHECKED
DRAWN
NAME DATE
10/22/2020
APPROVED
SEE INDIV. DWGS
SEE INDIV. DWGS
MATERIAL
THIRD ANGLE PROJECTION
INTERPRET DIMENSIONS
AND TOLERANCES
PER ANSI Y14.5M
UNLESS OTHERWISE SPECIFIED
TITLE
01
A
SIZE
PART #
REV
WT. LBS.
SHEET 1 OF 1
SCALE 1:4
PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY.
1H695RP-S HON REBEL 1100 MUFFLER W/BADGE 1
2 H695HP MID PIPE HEAT SHIELD 1
3A328HW BLK 1.81-1.99IN BARREL BAND CL 1
4 A268HW 1.00-2.00 SS HOSE CLAMP 1
5A746ST-P FRONT SPACER BLACK 1
6 A138HW M8 X 1.25 - 35MM SHCS ZINC 1
7 A942HW M8 OVERSIZED WASHER 1
8 A790ST-P BRACKET STAND OFF 1
9 A852HW M8X1.25 FLANGE NUT 1
HARDWARE
A
B
C
A
B
C
D
1
23
4
1234
D
= CRITICAL FEATURE
10/15/2020 J. ARCEO
CAD
0.04
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF VANCE & HINES AND SHALL NOT BE REPRODUCED, USED, OR
DISCLOSED TO OTHERS FOR MANUFACTURE OR FOR ANY OTHER PURPOSE, UNLESS SPECIFICALLY AUTHORIZED, IN WRITING, BY VANCE & HINES.
2021 HONDA REBEL 1100 S/O BLACK
48425
PROJECT
SANTA FE SPRINGS, CA
BROWNSBURG, IN
www.vanceandhines.com
HONDA REBEL TAPERED SLIP-ON
FINISH
DIMENSIONS ARE INCHES
TOLERANCES ARE:
FRACTIONAL: 1/32"
ANGULAR: 2
X.X 0.020"
X.XX 0.010"
X.XXX 0.005"
X.XXXX 0.001"
J. ARCEO
CHECKED
DRAWN
NAME DATE
10/22/2020
APPROVED
SEE INDIV. DWGS
SEE INDIV. DWGS
MATERIAL
THIRD ANGLE PROJECTION
INTERPRET DIMENSIONS
AND TOLERANCES
PER ANSI Y14.5M
UNLESS OTHERWISE SPECIFIED
TITLE
01
A
SIZE
PART #
REV
WT. LBS.
SHEET 2 OF 2
SCALE 1:2

STOCK SYSTEM REMOVAL
1. Loosen the clamp at the front of the mufer.
2. Remove the bolt that attaches the mufer to the stock mounting bracket.
3. Remove the mufer assembly from the vehicle and remove the stock gasket from the
head pipe.
TOOLS REQUIRED
Page 2 of 5 H505IN RevD
12mm combination wrench
4mm Allen wrench
6mm Allen wrench
12mm socket
10mm socket
3/8” Drive Ratchet

Page 3 of 5 H505IN RevD
VANCE & HINES SYSTEM INSTALLATION
1. Install A790ST-P onto mufer as show. (Fig.1)
2. Slide provided barrel clamp over new V&H mufer, slip mufer onto stock mid-pipe.
(Leave clamp loose). Make sure that barrel clamp bolt is accessible from bottom.
3. Line up mufer bracket to bike mount and install supplied M8x1.25 screw and ange
nut nger tight
4. Tighten M8 mufer bracket mounting bolt to nut
5. Align mufer and rotate barrel clamp to be as out of sight as possible, align with
leading edge of mufer and tighten.
6. Install hose clamp ( item 4) onto heat sheild
7. Install heat shield onto mufer mid pipe and tighten hose clamp.
8. Be sure all hardware is tight. Before starting the motorcycle, completely clean tail pipes
and mufers with warm soapy water and a clean soft cloth that will not leave residue.
Dry with a clean towel. NOTE: Any residue, oil, or ngerprints will stain the nish when
the exhaust system heats up. Do NOT use anything abrasive to clean black mufers as it
may remove the nish.
EXHAUST CARE (BLACK)
1. When installing a new set of black pipes, make sure your hands are clean and free
from oil. After installation, thoroughly clean pipes with warm soapy water and a soft
cloth. Dry with a clean towel to remove any residue before starting the motorcycle. Do
NOT use anything abrasive to clean pipes.
2. Avoid long periods of idling as this can cause discoloration.
3. Intake leaks can cause the engine to run lean and overheat, this could lead to
discoloration.
4. Make sure there are no exhaust leaks at the junction of the exhaust pipes and the
cylinder head. We recommend replacing gaskets if they are worn.

Page 4 of 5 H505IN RevD
FIGURE 1
FIGURE 2
A852HW
STOCK BRACKET MOUNT
A942HW
A746ST-P
A138HW
A790ST-P

H505IN RevD
Emissions Notice:
In California, in order to meet Air Resources Board emissions requirements, certain aftermarket part applications
have been identied as replacements, and others have received ARB Executive Orders. All other emissions
related aftermarket parts are for competition use only. A list of replacement parts and EO parts, and
corresponding tment is provided at vanceandhines.com/California.
Warranty:
All Vance & Hines products are warranted against defects in material and workmanship for a period of 90 days.
This warranty does not cover discoloration or rust. This warranty shall be limited to the repair or replacement of
the product, which may be proven defective under normal use. Vance & Hines will not warranty any system
that has been abused, misused, improperly installed or modied.
Dealers or distributors are not authorized to make dispositions binding upon Vance & Hines. Vance & Hines will
not be responsible for any labor charges incurred in removing or replacing any system under warranty. A return
authorization number and a copy of the original purchase invoice must accompany all returns. Parts returned
without a return authorization may be refused.
For Printing on WHITE ONLY-KNOCKOUT
VERSION-BIZ CARDS
13861 ROSECRANS AVENUE / SANTA FE SPRINGS, CA 90670
SALES: [phone]
TECHNICAL: [phone]
FAX: [phone]
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