VAUPEL 2000 HKD User manual

OPERATING MANUAL 2000 HKD V4.4/20-EN
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Spray gun 2000 HKD
Art. no.: 20801

OPERATING MANUAL 2000 HKD V4.4/20-EN
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Thank you very much for the trust you have placed in us and our products.
Please read the operating manual first before working with
the spray gun.
This operating and maintenance manual contains important information required
for the safe and trouble-free operation of your spray gun. Therefore always keep
this operating manual with the spray gun.
General notices:
This spray gun was developed for certain applications. We explicitly point out that
this spray gun must not be modified and/or used in a way that does not corre-
spond to its intended use.
Content:
1. Technical data ……………………………………………………………………………………... 3
2. Extent of delivery …………………………………………………………………………………….…3
3. Intended use .……………………………………………………………………………….……….…3
4. Features ………………………………………………………………………………………………….. 3
5. Safety instructions …………………………………………………………………………………. 3
6. Installation ……………………………………………………………………………………….. 4
7. Maintenance and care ……………………………………………………………………………. 5
8. Storage ………………………………………………….……………………………………………… 5
9. Troubleshooting ……………………………………………………………………………………… 5
10. Warranty terms ………………………………………………………………………………………. 6
11. Address ……………………………………………………………………………………………………. 6
12. EC-declaration of conformity ………………………………….…………………………….. 7
13. Technical drawing and spare parts list …………………………………………………… 8

OPERATING MANUAL 2000 HKD V4.4/20-EN
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1. Technical data
Description
2000 HKD
Operating pressure
2-8 bar
Maximum pressure
8 bar
Bottle volume
1 litre
Connection thread
¼“
Compressed air connection
Quick coupling
Jet adjustment
yes
Measurement 2000 HKD *
approx. 190 x 329 x 53 mm
Cavity spray hose 2900 H
Ø 10 mm x 720 mm
Net weight*
approx. 511 g
Gross weight
approx. 697 g
Required air quality
filtered, condensate-free
* without 2900 H
2. Extent of delivery
Spray gun, steel riser pipe, cavity spray hose, threaded connector H26,
operating manual
3. Intended use
This light-weight spray gun is a compressed air operated tool for manual use. It
is suitable for the application of stone chip and underbody protection as well as
for cavity sealing from 1 litre cans.
4. Features
The effectiveness of the 2000 HKD spray gun is based on the Venturi effect. For
this purpose, an air stream is used which accelerates when the air nozzle flows
through and thus generates negative pressure in the adjoining riser pipe. The
spray mass is thereby sucked in and sprayed out via the nozzle by the air flow.
5. Safety instructions
Protect yourself and the environment by taking appropriate precautions against
the risk of accidents and observe the following instructions in your own
interest:
•The operator must ensure proper operation.
•Do not bring compressed air, stone chip or underbody protec-
tion into contact with skin or eyes.
•Keep children and pets away from the operating area.
•Never direct the spray jet at animals, people or yourself.
•No manipulations, emergency repairs or misappropriations
may be carried out on the gun.

OPERATING MANUAL 2000 HKD V4.4/20-EN
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•Spray guns may only be operated and maintained by in-
structed persons.
•Repairs must only be carried out by qualified persons.
The following applies to all maintenance and repair work:
•It is essential to disconnect the spray gun from the compressed
air connection.
•Only use original spare parts.
•The maximum working pressure must not be exceeded (see
point 1 "Technical data"). The working pressure must be ad-
justed via a (filter) pressure reducer.
•Only use compressed air as energy source.
•The compressed air connection may only be made via a quick
coupling.
•When working with the pressure cup gun, wear the necessary
protective clothing, protective goggles, work gloves, ear pro-
tection if necessary and a respirator mask.
•If there are leaks in the device or other operating faults, the
device must be disconnected from the compressed air supply
immediately and the cause of the fault must be eliminated.
•Open fire, sparks or smoking is prohibited.
•Beware of flammable materials.
•Stone chip and underbody protection remains as well as clean-
ing media must be disposed of in an environmentally friendly
manner.
•The disposal of the compressed air device must be carried out
according to the valid legal regulations.
6. Installation
Screw in the supplied steel riser pipe hand-tight. Pierce the protective foil of
the 1 litre can and dip the riser pipe into the spraying material. Screw the 1 litre
can into the plastic threaded cap of the spray gun hand-tight. Take care not to
over-tighten the thread!
Connect the spray gun to the compressed air supply via the quick coupling. By
pressing the trigger you put the spray gun into operation.
The spray pattern can be influenced by the following factors:
•Distance between spray nozzle and object
•Angle of the gun to the object
•By adjusting the nozzle (by hand or with a tool SW 13)
Due to the cavity spray hose (2900 H) included in the extent of delivery you also
have the possibility to preserve cavities with this spray gun. To do this, unscrew
the short nozzle (pos. 13) and replace it with the connection piece (H26).
Tighten it until it stops. Now the cavity spray hose (2900 H) can be screwed on
and put into operation.

OPERATING MANUAL 2000 HKD V4.4/20-EN
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7. Maintenance and care
After each use, disconnect the device from the compressed air supply and thor-
oughly clean it. We recommend benzine or commercially available terpene-
based cleaners. Do not use aggressive cleaners! Following the maintenance in-
structions will ensure a long service life and trouble-free operation of this qual-
ity product.
Attention:
Pay attention to a proper disposal of the residues, which arise
during the maintenance and care.
8. Storage
The compressed air tool must be stored under the following conditions:
•If residual material is present, store only upright!
•Carefully clean the spray gun after each use.
•Carefully clean the cavity spray hose after each use.
•Store in a dry and dust-free place.
•Do not expose to liquids and/or aggressive chemicals.
•Keep out of the reach of children.
If residual material is present in the can, the spray gun can be closed airtight
after cleaning by screwing the nozzle 2900 HKD tight and the spray gun can be
stored upright with the can mounted. Please note that the material can still dry
out if it is stored too long.
9. Troubleshooting
In all cases of malfunction, please first check whether there is sufficient com-
pressed air available, whether the spray material can still be processed, wheth-
er the expiry date has passed or whether the material has dried out.
•Gun sprays messy
Possible cause: Short nozzle, riser pipe or Ventilation hole dirty.
Solution: Clean parts.
•Gun does not spray any material
Possible cause: Short nozzle closed, riser pipe/hose/nozzle clogged.
Solution: Unscrew the short nozzle by a few turns, or clean clogged parts.
•Air escapes from the spray nozzle even though the trigger is in its initial
position
Possible cause:Valve bolt is jammed.
Solution: Pour oil onto the valve bolt and/or into the compressed air intake.
Operate the trigger several times.

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10. Warranty terms
The basis for all warranty claims is the complete spray gun and the proof of
purchase. Damage caused by improper handling of the spray gun is not covered
by the warranty.
If you have any questions, please indicate the type description or the article
number of the spray gun.
•In conformity with legal regulations, you receive a 24-month warranty on all
products against material and manufacturing defects.
Excluded from the warranty:
•Wear parts.
•Damage caused by improper use.
•Damage caused by lack of maintenance.
•Damage caused by dirt.
•Damage caused by untreated compressed air.
If warranty claims are made, the spray gun must be in its original condition.
11. Address
In case of service your sales representative is at your side or contact the
following address:
Company: Vaupel GmbH
Gerätebau & Drucklufttechnik
Am Forsthaus 6
35713 Eschenburg-Simmersbach
Germany
Telephone: [phone]
E-Mail: [e-mail]
Internet: www.vaupel-gmbh.de
Notice: We reserve the right to make technical changes. Illustrations may differ
from the original. We assume no liability for printing errors.

OPERATING MANUAL 2000 HKD V4.4/20-EN
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12. EC-declaration of conformity
EC-declaration of conformity
In accordance with the EC Machine Directive 2006/42/EC,
Type of gun: Suction gun Compressed air
Type designation: Type 2000 HKD
Type description: Spray gun
Article number manufacturer: 20801
Is developed, designed and manufactured in accordance with the above EC
Directives, under the general responsibility of
Company: Vaupel GmbH
Gerätebau & Drucklufttechnik
Am Forsthaus 6
35713 Eschenburg-Simmersbach
The technical documentation is complete.
The following harmonised standard has been applied:
DIN EN ISO 12100 - Sicherheit von Maschinen –Allgemeine Gestaltungsleit-
sätze - Risikobeurteilung und Risikominderung
The operating manual belonging to the machine are available in the original
version and in the respective national language.
Simmersbach, 01.04.2020
Place, Date Signature, Managing director

OPERATING MANUAL 2000 HKD V4.4/20-EN
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13. Technical drawing and spare parts list
Pos.
Article no.
Description
1
---
Gun body
2
50 3909 005
Trigger
3
30 1102 006
Lever axis
4
60 3100 029
Lock washer
5
80158
Valve bolt
6
O-ring 1,5 x 0,75 mm
7
Valve bolt
8
60 3103 003
Spring for valve
9
60 4100 062
O-ring 8 x 1 mm
10
30 1120 002
Locking screw
11
30 1424 009
Air nozzle 2,0 mm
12
30 1410 003
Lock nut (optional)
13
30 1122 011
Short nozzle (2900 KD)
21
40 4112 010
Threaded cap
21 A
Ventilation hole
22
30 1432 020
Fixing screw m m 16 x 1 mm
23
60 3129 017
Riser pipe 245 mm
24
¼" Connection thread
o.A.
29002
Cavity spray hose 2900 H
o.A.
10 1431 001
Connection piece H26