VAUPEL 3000 DV User manual

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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Pressure cup spray gun
3000 DV / DVR
Art. no.: 30001 / 30411 / 30112 / 30401
Illustration shows 3000 FGR

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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Thank you very much for the trust you have placed in us and our products.
Please read the operating manual first before working with
the pressure cup gun.
This operating and maintenance manual contains important information required
for the safe and trouble-free operation of your pressure cup gun. Therefore, always
keep this operating manual with the pressure cup gun.
General notice:
This pressure cup gun was developed for certain applications. We explicitly point
out that this pressure cup gun must not be modified and/or used in a way that does
not correspond to its intended use.
Content:
1. Technical data …………………………………………………..……………………………………... 3
2. Extent of delivery ………………………………………………………………………………………3
3. Intended use .…………………………………………………………..…………………………….…3
4. Features ……………………………………………………………….………………………………….. 3
5. Safety instructions ……………………………………………………………………………………. 3
6. Installation / end of work ……………………………………………..………………………….. 5
7. Maintenance and care …………………………………………………..…………………………. 5
8. Storage ……………………………………………………………………………..……………………… 6
9. Troubleshooting ………………………………………………………………..……………………… 6
10. Warranty terms ……………………………………………….…………………….…………………. 7
11. Address ………………………………………………………………………………….…………………. 7
12. EC-declaration of conformity …………………………………………………..……………….. 8
13. Spare parts list ………………………………………………………………………….………………. 9
14. Notices ………………………………………………………………………………....…………...…… 10

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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1. Technical data
Description
3000 DV
3000 DVR
Operating pressure
2-8 bar
2-8 bar
Maximum pressure
8 bar
8 bar
Container volume
1.400 ml
1.400 ml
1 Litre bottles
with plastic thread
with plastic thread
Connection thread Air
¼“
¼“
Compressed air supply
Via quick coupling
Via quick coupling
Adjustable spray pattern
3 times
3 times
Measurement 3000 DV /
DVR
391 x 207 x 95 mm
391 x 207 x 95 mm
Measurement cardboard
415 x 247 x 110 mm
415 x 247 x 110 mm
Net weight
approx. 1485 g
approx. 1503 g
Gross weight
approx. 1809 g
approx. 1827 g
Weight hose set
3900 WH 02/04
150 g *
150 g *
Required air quality
filtered, condensate-free
filtered, condensate-free
* included with 3000 DV-Set and 3000 DVR-Set
2. Extent of delivery
Pressure cup gun, compressed air connection, operating manual.
Additionally included with 3000 DVR-Set: Hose set 3900 WH 02 or 04.
3. Intended use
This pressure cup gun is a compressed air operated quality tool for professional
use. It is suitable for processing liquid media in the form of commercially avail-
able 1 litre cans.
4. Features
The effectiveness of the pressure cup gun 3000 DV / DVR is based on overpres-
sure. For this purpose, pressure is built up in the pressure container by means
of an air pressure integrated in the gun body. This transports the material pre-
sent in the pressure container via a riser pipe to the material nozzle. At the ma-
terial nozzle the adjustable spraying air causes a mixing with the medium
whereby an adjustable spraying jet develops.
5. Safety instructions
This pressure cup gun is not suitable for alkaline and acidic
media.
Such media must not be processed with this pressure cup
gun!!!

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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Protect yourself and the environment by taking appropriate precautions against
the risk of accidents and observe the following instructions in your own inter-
est:
The operator must ensure proper operation.
Do not bring compressed air and/or medium into contact with
skin or eyes.
Never direct the spray jet at animals, people or yourself.
Keep children and pets away from the operating area.
No manipulations, emergency repairs or misappropriations
may be carried out on the pressure cup gun.
Pressure cup guns may only be operated and maintained by
instructed persons.
Repairs must only be carried out by qualified persons.
The following applies to all maintenance and repair work:
It is essential to disconnect the pressure cup gun from the
compressed air connection before carrying out maintenance
or repair work.
Only use original spare parts.
The maximum working pressure must not be exceeded (see
point 1 "Technical data"). The working pressure must be
adjusted via a (filter) pressure reducer.
Only use compressed air as energy source.
The compressed air connection may only be made via a quick
coupling.
When working with the pressure cup gun, wear the necessary
protective clothing, protective goggles, work gloves, ear pro-
tection if necessary and a respirator mask.
If there are leaks in the device or other operating faults, the
device must be disconnected from the compressed air supply
immediately and the cause of the fault must be eliminated.
Open fire, sparks or smoking is prohibited.
Beware of flammable materials.
Processed media and cleaning media must be disposed of in
an environmentally friendly manner.
The disposal of the compressed air device must be carried out
according to the valid legal regulations.

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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6. Installation/end of work
Preparing the gun for the first start-up: Screw in the compressed air connection
and tighten it firmly using a 13 mm open-end or ring spanner, if necessary glue
it in place. For the optional pressure regulator instead of the air volume regula-
tor: Screw the pressure gauge included in the extent of delivery into the pres-
sure regulator, glue it in if necessary.
Start-up: Unscrew the pressure container. Pierce the protective film of the 1
litre can and place it in the pressure container. Then dip the riser pipe into the
medium and screw the pistol with the container lid hand-tight onto the pres-
sure container. Do not use any tools for this! Connect the gun to the com-
pressed air supply via the quick coupling. By pressing the trigger you put the
pressure cup pistol into operation.
Attention:
Wear heat-resistant gloves when using heated
media. Danger of burns!
The spray pattern can be influenced by the following factors:
Material quantity via stop screw/nozzle needle
Adjusting the intake pressure
Spraying air via knurled screw on gun head
For fine jet - add a lot of air
For coarse jet - add little air
Distance between spray nozzle and object
Angle of the gun to the object
End of work: Vent the pressure container using the exhaust valve - pos. 24 (only
for 3000 DVR). Disconnect the device from the compressed air supply after each
use. Clean the device according to the instructions given in point 7.
Attention:
Never operate the trigger while the container is under pres-
sure but the pressure cup gun is not connected to the com-
pressed air source. This can push the medium into the air ducts
and render the pressure cup gun unusable!
7. Maintenance and care
Clean the compressed air device after each use. Fill the pressure tank with
cleaning medium and flush the pressure cup gun and the hoses (if present) by
starting the device.
We recommend benzine or commercially available turpentine-based clean-ers.
Do not use aggressive cleaning media! Following the maintenance instructions
will ensure a long service life and trouble-free operation for this quality product.

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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Attention:
Pay attention to a proper disposal of the residues, which arise
during the maintenance and care.
8. Storage
The compressed air tool must be stored under the following conditions:
If residual material is present, store only upright.
Carefully clean the pressure cup gun after each use.
Store in a dry and dust-free place.
Do not expose to liquids and/or aggressive chemicals.
Keep out of the reach of children.
9. Troubleshooting
In all cases of malfunction, please first check whether there is sufficient com-
pressed air available, whether the spray material can still be processed,
whether the expiry date has passed or whether the material has dried out.
Gun sprays messy
Possible cause: Adjustment options not optimally adjusted.
Solution: Operating pressure, spraying air, material quantity to be adjusted
to each other.
Gun does not spray any material
Possible cause: The riser pipe and/or spray nozzle are clogged.
Solution: Clean clogged parts.
Air escapes from the spray nozzle even though the trigger is in its initial
position.
Possible cause: Valve bolt is jammed.
Solution: Pour oil onto the valve bolt and/or into the compressed air intake.
Ope-rate the trigger several times.
Material exits the spray nozzle even though the trigger is in its initial
position.
Possible cause: Nozzle needle is jammed.
Solution: Clean the nozzle needle, apply oil to the nozzle needle and/or
slightly reduce the pressure on the nozzle needle seal using a 9mm wrench.
In order to ensure error-free use, a clamping effect on the nozzle needle seal
must remain. Press the trigger several time.

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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10. Warranty terms
The basis for all warranty claims is the complete pressure cup gun and the proof
of purchase. Damage caused by improper handling of the pressure cup gun is
not covered by the warranty.
If you have any questions, please indicate the type description or the article
number of the pressure cup gun.
In conformity with legal regulations, you receive a 24-month warranty on all
products against material and manufacturing defects.
Excluded from the warranty:
Wear parts.
Damage caused by improper use.
Damage caused by lack of maintenance.
Damage caused by dirt.
Damage caused by untreated compressed air.
If warranty claims are made, the pressure cup gun must be in its original condi-
tion.
11. Address
In case of service your sales representative is at your side or contact the follow-
ing address:
Vaupel GmbH
Gerätebau & Drucklufttechnik
Am Forsthaus 6
35713 Eschenburg-Simmersbach
Germany
Telephone: [phone]
E-Mail: [e-mail]
Internet: www.vaupel-gmbh.de
Notice: We reserve the right to make technical changes. Illustrations may differ
from the original. We assume no liability for printing errors.

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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12. EC-declaration of conformity
EC-declaration of conformity
In accordance with the EC Machine Directive 2006/42/EC,
Type of gun: Pressure cup gun
Type designation: Type 3000 DV / DVR
Type description: Pressure cup spray gun
Article number Manufacturer: 30001, 30411, 30112, 30401
Is developed, designed and manufactured in accordance with the above EC
Directives, under the general responsibility of
Company: Vaupel GmbH
Gerätebau & Drucklufttechnik
Am Forsthaus 6
35713 Eschenburg-Simmersbach
The technical documentation is complete.
The following harmonised standard has been applied:
DIN EN ISO 12100 - Sicherheit von Maschinen –Allgemeine Gestaltungsleit-
sätze - Risikobeurteilung und Risikominderung
The operating instructions belonging to the machine are available in the origi-
nal version and in the respective national language.
Simmersbach, 01.04.2020
Place, Date Signature, Managing director

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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13. Spare parts list
Pos.
Article no.
Description
1
---
Gun body
2
50 3909 005
Trigger
3
30 1102 006
Lever axis
4
60 3100 029
Lock washer
5
83002
Nozzle needle complete
6
60 3104 007
Spring for nozzle needle
7
30 1122 005
Stop screw
8
80158
Valve bolt
9
O-ring 1,5 x 0,75 mm
10
Valve seal
11
60 3103 003
Spring for valve
12
60 4100 362
O-ring 8 x 1 mm
13
30 1120 002
Locking screw
14
40 4100 003
Needle seal Teflon
15
60 4100 364
O-ring 5 x 1 mm
16
30 1421 012
Needle gland
17
60 4100 366
O-ring 8 x 2,5 mm
18
83003
Spray nozzle 3000
19
60 4100 314
O-ring 10 x 2 mm
20
30 1411 007
Air nozzle SW 17 mm
21
83313
O-ring 15 x 2 mm
22
Adapter 3000
23
O-Ring 33 x 2 mm
24
80502
Exhaust air valve (only with 3000 DVR)
25
10 2112 006
Container lid with ¼"
26
60 4100 060
O-ring 84 x 4 mm
27
83005
U-Cup 12 x 18 x 4.5 x 1.6 (only with 3000 DVR)
28
Fixing screw
29
60 3129 017
Riser pipe 250 mm long
30
60 3100 028
Serrated ring ZA 16
31
60 3106 002
Pressure spring for pressure cap
33
40 4101 032
Pressure cap
34
10 2109 004
Pressure container
35
83004
Air volume regulation device (optional)
36
30 1423 002
Compressed air connection D
37
30 1423 001
Compressed air connection F (optional)
38
30 1413 002
Compressed air connection CH (optional)
39
30 1422 001
Compressed air connection ¼" AG (optional)

OPERATING MANUAL 3000 DV / DVR V5.4/20-EN
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14.Notices