Vega Industries VLB-67-SA User manual

VLB-67 LED Beacon
Installation and Operation Manual
STAND ALONE & SELF CONTAINED
Marine Beacon
Bridge Light
Aircraft Hazard Light
VLB-67 Product Manual
Available colour range
Red, Green, White, Yellow or Blue
Available models
SA-Stand Alone (No Solar panels)
SS-Standard Solar 8W with 12Ah battery
LS1-Large Solar 16W with 12Ah Battery
LS2-Large Solar 16W with 24Ah Battery
Vertical divergence
7° Marine Beacon and Obstacle Light
Options
Internal GPS for synchronising
RS232 Data port (RS485 optional)
Sync and monitor wire
Product Version
SA and SS version: 4.00
LS1 and LS2 version: 5.00
Software version:
7.11
Manual version:
1.0.17
Date released:
24 July 2014
Status:
AHT Released
VEGA INDUSTRIES LIMITED
VLB-67-SA-Stand Alone
VLB-67-SS-Standard Solar
VLB-67-LS-Large Solar

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Manual revision history
Manual Version
Released
Description of Change
Software version
VLB-67 Serial number
1.0
Dec 2009
First issue.
1.0.1
8 Mar 2010
Correction to Yellow Appendix A currents for
intensities below 37cd.
(Not affected)
Applicable to all
1.0.2
17 Mar 2010
Update version of vertical profiles.
Alteration of Appendix H.
1.0.3
5 July 2010
Update bird spikes dimensions on Appendix G.
1.0.4
25 Sept 2010
Combine Product and Program manuals.
Addition transport Options.
4.04
1.0.5
1st April 2011
Combine USCG and International manual.
Range increase to 5NM.
4.04
1.0.6
20 July 2011
Option to allow sync wire to turn light off.
4.07
1.0.7
13 Aug 2011
Baud rate adjustment function added.
Red and green LEDs changed.
5.00
67-3820+
1.0.8
5 Dec 2011
Software updates.
From this release onwards, Prog01 V1.2 or later for
IrDA configuration is required for compatibility.
7.03
67-8000 to 67-8076+
1.0.9
18 Jan 2012
Update to software version.
7.04
67-8076 to 67-8407
1.0.10
18 Jan 2012
Update to software version.
7.05
67-8408+
1.0.11
16 Feb 2012
29 Mar 2012
Update to software version: auto storage function
with fixed character corrected.
Update to software version: fix beacon sync issue.
7.06
V7.07, V7.08
67-8634+
67-8946+
1.0.12
30 July 2012
Additional information on battery replacement
No change
No change
1.0.13
13 Sep 2012
Add 3 additional steps to Day/Night control table
7.10
67-10153+
1.0.14
4 April 2013
Higher capacity solar panels for LS models
No Change
67-12900+
1.0.15
7 August 2013
Addition of Obstacle Light
No Change
67-12900+
1.0.15
18 Sep 2013
Tidy up of interrupt firmware
7.11
67-13884+
1.0.16
25 Nov. 2013
Higher capacity solar panel for SS model
7.11
67-15063+
1.0.17
24 July 2014
Update VPP-67 to VLB-67-OBC-SAP Wiring
Diagram
Update to VPP-67 solar power packs
Correct SC intensity correction on multiple flash
characters
7.12
67-16611+

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VLB-67 LED Versions by colour, release date and serial number
RED LED
GREEN LED
LED Version
Release Date
VLB-67 Serial Number
LED Version
Release Date
VLB-67 Serial Number
Vega 116
Dec 2009
Vega 223
Dec 2009
Vega 163
Aug 2011
67-3820+
Vega 263
Aug 2011
67-3820+
WHITE LED
YELLOW LED
LED Version
Release Date
VLB-67 Serial Number
LED Version
Release Date
VLB-67 Serial Number
Vega 422
Dec 2009
Vega 320
Dec 2009
Vega 423
May 2011
Vega 463
July 2013
VLB-67-OBC
BLUE LED
LED Version
Release Date
VLB-67 Serial Number
Vega 525
Dec 2009
VEGA INDUSTRIES LIMITED
21 Heriot Drive, Porirua 5022, New Zealand
Tel: [phone]; Fax: [phone]
E-mail: [email protected]o.nz Web: http://www.vega.co.nz
Product Warranty
Vega warrants that all products supplied are free from labour and material defects, and will repair or replace (at its option) the whole or
any part of the products found to be faulty. The standard warranty is valid for 12 months from the date of dispatch. Vega is not to be
liable for any charge beyond the point of delivery, including installation, alignment or testing. To claim under warranty the product must
be returned to the Vega factory in New Zealand at the users expense.
Legal Notice
Information in this document is subject to change without notice. Vega Industries Ltd. makes no warranty of any kind with regards to
this material, including but not limited to, the implied warranties of merchantability and fitness for purpose. Vega Industries Ltd. shall not
be liable for errors contained herein or for incidental or consequential damages in connection with the use of this material. No part of
this document may be photocopied, reproduced, or translated to another language without prior written consent of Vega Industries Ltd.
The Vega logo is a registered trademark of Vega Industries Ltd. All other trademarks belong to their respective proprietors.

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Table of Contents
SECTION 1 OVERVIEW OF THE VLB-67 LED BEACON ..............................................6
1.0 Introduction to the VLB-67 LED Beacon......................................................................6
1.1 Options Available ................................................................................................................... 6
1.2 Additional Factory Options ..................................................................................................... 7
1.3 Approvals ............................................................................................................................... 7
2.0 Range and Power........................................................................................................7
2.1 Effective Intensity Settings ..................................................................................................... 7
2.2 Automatic Schmidt Clausen Correction .................................................................................. 7
3.0 Mechanical Description ...............................................................................................8
3.1 Construction........................................................................................................................... 8
3.2 Solar Body Breather Vent....................................................................................................... 9
3.3 Sealing................................................................................................................................... 9
4.0 Electrical......................................................................................................................9
4.1 Electrical Connections............................................................................................................ 9
5.0 Battery Charging on VLB-67 SS and LS Beacons ......................................................9
SECTION 2 SETTING UP AND USING THE VLB-67 BEACON.....................................9
1.0 Getting Started ............................................................................................................9
2.0 Solar Calculations .....................................................................................................10
3.0 Shipping of the VLB-67 .............................................................................................10
3.1 From the Factory.................................................................................................................. 10
4.0 Infra-red Programming ..............................................................................................10
5.0 The Initial Power Up ..................................................................................................10
5.1 Stand Alone Model............................................................................................................... 10
5.2 Self Contained Model........................................................................................................... 10
6.0 Programming.............................................................................................................11
7.0 Installing the VLB-67 Beacon ....................................................................................11
7.1 Bird Spikes........................................................................................................................... 11
7.2 Wiring from VLB-67-SA & SAP Stand Alone Beacon ........................................................... 11
7.2.1 VLB-67 Base Compartment............................................................................................... 11
7.3 Mounting the VLB-67 Beacon............................................................................................... 12
7.3.1 Levelling the Beacon......................................................................................................... 12
7.3.2 Mounting Structure............................................................................................................ 12
8.0 VLB-67 Factory Options ............................................................................................12
8.1 Hardwire Synchronization .................................................................................................... 12
8.2 Internal GPS Synchronization .............................................................................................. 13
8.3 Alarm Monitor wire ............................................................................................................... 13
8.4 Data Port.............................................................................................................................. 13
SECTION 3 MAINTENANCE..........................................................................................13
1.0 Maintenance Cleaning...............................................................................................13
2.0 Inspection Check.......................................................................................................13
3.0 Changing the Battery on Self Contained Models.......................................................14

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SECTION 4 PROGRAMMING .......................................................................................14
1.0 Programming Methods ..............................................................................................14
1.1 Using the Vega Remote TVIR Programmer.......................................................................... 15
1.2 Using a Computer ................................................................................................................ 15
2.0 Default Settings .........................................................................................................15
3.0 Programming Syntax.................................................................................................15
4.0 Visual Feedback when using the TVIR Programmer.................................................16
4.1 The VLB-67 Will Not Enter Programming Mode ................................................................... 17
4.2 Becoming Familiar with the Syntax and Flash Feedback...................................................... 17
4.3 Deciding what Settings are required..................................................................................... 19
4.3.1 Programming or Reading Multiple Settings ....................................................................... 19
5.0 Programming Features..............................................................................................19
5.1 Flash Character.................................................................................................................... 19
5.2 Custom Flash Character. ..................................................................................................... 20
5.3 Day/Night Use of the Light ................................................................................................... 20
5.4 Intensity Settings.................................................................................................................. 20
5.5 Synchronising Options ......................................................................................................... 21
5.5.1 Additional Sync Options .................................................................................................... 21
5.6 Operation Mode ................................................................................................................... 22
5.6.1 Auto Leave Storage........................................................................................................... 22
5.6.2 Auto Storage ..................................................................................................................... 22
5.7 Programming Mode.............................................................................................................. 23
5.8 Battery Thresholds ............................................................................................................... 23
5.9 System Checks .................................................................................................................... 23
5.10 Security PIN Number.......................................................................................................... 24
5.11 Calendar ............................................................................................................................ 24
User Notes.........................................................................................................................26
Appendix A Programming Table..................................................................................27
Appendix B VLB-67 Intensity Settings And Currents ................................................31
Appendix C Worksheet for a Custom Character ........................................................34
Appendix D VLB-67 Settings........................................................................................35
Appendix E VLB-67 Solar Power Calculation example ..............................................36
Appendix F Electrical Connections to VLB-67 Beacon..............................................39
Appendix G VLB-67 Data Port Protocol ......................................................................41
Appendix H VLB-67 Beacon Dimensions....................................................................43
Appendix I 7° Marine light Vertical Divergence Profiles ............................................45
Appendix J Specifications of VLB-67 Beacon ............................................................46
Appendix K Flash Character Table with Programming Codes.................................49
Appendix L VLB-67 Beacon Product Codes ...............................................................52

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SECTION 1 OVERVIEW OF THE VLB-67 LED BEACON
1.0 Introduction to the VLB-67 LED Beacon
The VLB-67 is a feature rich product allowing the user to program many advanced features not
normally required for standard navigation applications. How the beacon has been programmed
can be checked using the read settings option with the TVIR remote programmer or the PROG-01
IRDA Computer programming option. If it is uncertain how the beacon has been programmed the
VLB-67 can be reset to the factory default settings. The procedure to do this is detailed in Section
4, Clause 5.6
For the self-contained solar powered models of the VLB-67 beacon it is critical that the solar
irradiation for the location where the beacon is to be used is checked to ensure there is enough
energy available to support the intended range, and flash character. Vega provides an on line web
calculator for the VLB-67 on www.vega.co.nz to assist in the correct usage of the VLB-67. Please
note that reducing the range and the duty cycle of the beacon can lower the power requirement.
1.1 Options Available
There are two lens options for the VLB-67 beacon. The 7° divergence (±3.5°) symmetrical lens
provides a horizontal fan bean for marine beacon applications. The Obstacle lens is an
asymmetrical lens with the peak intensity occurring at +8° above the horizontal and is designed to
provide the beacon profile required for aircraft hazard lights for ICAO Type A and Type B and for
use as bridge marking lights.
The VLB-67 Marine Beacon can be programmed for an operating range at:
2 to 5NM at 0.74T visibility and
2.25 to 6NM at 0.85T visibility
The VLB-67 Obstacle Light can be programmed between 1 and 54 candela effective measured at
+6 and +10 degrees from the horizontal. ICAO Aircraft Hazard Light requires the following intensity
at these angles:
Type A hazard light 10 candela
Type B hazard light 32 candela
Five LED colours are available red, green, white, yellow, and blue. Each colour has a different
power requirement to achieve any particular intensity. Detail on power consumption is provided in
Appendix B.
The Vega VLB-67 Beacon is available in four models.
Body size
Solar Panel Capacity
Battery Capacity
SA=Stand Alone
Nil
Nil
SS=Standard Solar
8Watt (4x 2W panels)
12Ah Gel Lead acid
LS1=Large Solar
16Watt (4x 4W panels)
12Ah Gel Lead acid
LS2=Large Solar
16Watt (4x 4W panels)
2x12Ah Gel Lead acid
The self-contained solar power models use a 12VDC long life GEL battery that can operate down
to low temperatures. The battery has been specifically designed for the mounting arrangement in
the VLB-67. Only use a Vega --67 battery should a replacement battery be required.
The SS-Standard Solar unit will cover most self-contained applications. The large solar LS models
are available for use in higher latitude and/or high duty applications.
For bridge marking application the VLB-67 obstacle lens can be separated from the solar power
pack and mounted separately. This allows the light head to be mounted under a bridge while
locating the power pack where it can receive solar energy. The separate components consist of

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the Stand Alone (SAP) light head and VPP-67 solar body. Note that the solar power regulator is
located in the lantern and not in the VPP-67 Solar Power Pack. In applications requiring more solar
power the solar power pack can be substituted with the larger capacity VPP-66.
The VLB-67 is designed with many features to allow the user to customise the beacon for any
application. Programming is done using the Vega Remote-02 Infrared Programmer or by a
computer using the PROG-01 Programming kit. Both the Remote-02 and Prog-01 items need to
be ordered separately.
1.2 Additional Factory Options
Additional Factory options for the VLB-67:
GPS synchronising.
Data Plug incorporating RS232 or RS422 data connection, alarm/monitor wire, and sync
wire
External charging plug and sync wire for self contained models SS and LS
Alarm/Monitor output (Beacon Healthy)
Note: Hard wire synchronisation is provided as standard on the SA model
1.3 Approvals
The VLB-67 LED beacon has been approved under US Coast Guard regulations CFR33 part 67
for use as a Class B or C light for artificial islands and structures in the Gulf of Mexico (USCG
District 8).
2.0 Range and Power
2.1 Effective Intensity Settings
The VLB-67 beacon supports a number of effective Candela settings.
Appendix B of the manual provides the following information:
The Effective Intensity settings available for each colour
The current the beacon will use at each intensity
The Peak Candela and Peak Current of each colour
While the VLB-67 is normally only used at night it is possible to operate the beacon during the day
using a different intensity setting than is used at night.
2.2 Automatic Schmidt Clausen Correction
Effective intensity is the intensity required to see a continuously “on”light (fixed character) at a
certain distance. For example 39 Candela is required to see a fixed “on”light at 4NM when the
atmospheric visibility is 10 miles (0.74T).
When a light is flashed the intensity must be increased to maintain the lights visibility at the
required distance. This increase of intensity is the “Peak” intensity for the flash character. The
VLB-67 automatically handles this process according to the Schmidt Clausen multiplier for LED
lights: (Flash period in seconds+0.2)/Flash period in seconds
The VLB-67 beacon will not operate above its maximum candela capability. When programming a
flash character the user should check that the peak candela required for a flash character at the
required range is below the maximum intensity. The VLB-67 will cap the intensity at the maximum
candela allowed, reducing the range of the light.

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3.0 Mechanical Description
3.1 Construction
The common parts of the VLB-67 are the beacon head, the
base, and the connecting seal.
The SA-Stand Alone model consists of these 3 parts and
has a 1.5metre 3 core cable fitted to provide the power
connection for the beacon. This cable also contains the
wire for the sync signal.
The SS-Standard Solar and LS1 and LS2- Large Solar self-
contained models have the solar power system consisting
of solar panel assembly and battery.
The plastic body and base of the VLB-67 beacon is made
from Nylon and has a 30 percent glass fill. The coloured
top of the Beacon is made from ASA plastic. The lens is
moulded from optical grade acrylic.
The VLB-67 LED Beacon is assembled and sealed using
self-tapping fasteners into the Glass Filled Nylon parts.
This assembly method is not designed for frequent
disassembly and reassembly of the beacon. There should
be no need to disassemble the beacon other than to
change the battery once or twice during the Beacon’s
lifetime. Disassembly of the Beacon should be kept to a
minimum to ensure the proper sealing.
Beacon head
Base
VLB-67-SA Stand Alone &
VLB-67-SAP Stand Alone
Seal
VLB-67-SS Standard Solar
Solar Body
VLB-67-LS2 Large Solar
VLB-67-LS1 Large Solar
Battery
Battery
Solar Body

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3.2 Solar Body Breather Vent
The solar body has been fitted with a membrane vent to allow pressure equalization, and to
release any hydrogen gas that may build up from the battery. The membrane vent is located at the
top of the body behind one of the solar panels. The vent should not be tampered with as any
damage may cause water to enter the battery compartment.
3.3 Sealing
The beacon is sealed against the ingress of moisture, dust, insects and other environmental
contaminants. Because the beacon does not need to be opened for programming, these seals can
remain undisturbed for extended periods. If the power pack is opened for inspection or to change
the battery, do not let any water accumulate in the battery compartment.
4.0 Electrical
4.1 Electrical Connections
There are four connectors at the bottom of the VLB67
lantern. These are used to connect the battery/power
supply, solar panels, data port, sync wire, and monitor
wire. What connectors are used on any VLB-67 Beacon
will depend on the options ordered.
There should be no need for the user to access these
connections other than when a battery is being replaced
on the self-contained units.
Details of the electrical connections are provided in
Appendix F
5.0 Battery Charging on VLB-67 SS and LS Beacons
The solar charger in the VLB-67 Beacon monitors the temperature and the voltage and will charge
the batteries when the voltage level at the solar panels exceeds the voltage of the battery.
Protection is provided to prevent the overcharging of the battery. Charging will stop at minus 20
degrees Celsius in order to protect the battery from damage. The beacon will continue to draw
power from the battery at temperatures below minus 20 degrees Celsius.
The solar charger is designed for Lead Acid batteries with GEL construction. The battery on the
VLB-67 has been specifically designed for the mounting configuration used in the VLB-67. If a
replacement battery is required please obtain the correct battery from Vega or one of Vega’s
Distributors. Other batteries may cause damage to the beacon
SECTION 2 SETTING UP AND USING THE VLB-67 BEACON
1.0 Getting Started
If using a self-contained model check there is sufficient solar energy at the location to
support the range and flash Character. See Appendix E. Alternatively use the selector
program on the Vega website www.vega.co.nz under “Calculators”
For Self-Contained models change the operating mode from “Storage” to “Normal”
Program the Beacon (Section 4).
Fit the Bird Deterrents (Clause 7)
Install the VLB-67 LED Marine Beacon (Clause 7)
Check the beacon is working (Section 3)

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2.0 Solar Calculations
If the solar calculations are being done manualy it is necessary to determine the energy
contribution for each solar panel taking into account the azimuth and inclination angles. Examples
for the solar calculations are provided in Appendix E. The solar panels should provide more
energy than the beacon uses during the worst solar month of the year.
The 4 solar panels on the VLB-67 Beacon are mounted 90 degrees apart from each other in
azimuth. The inclination of the solar panels is 90 degrees from the horizontal.
3.0 Shipping of the VLB-67
3.1 From the Factory
The VLB-67 beacon will be delivered with factory default settings. The default settings are detailed
in Appendix A. Please note the following defaults:
TVIR Remote-02 programming only. The IRDA port will need to be enabled to program the
beacon with a Computer.
Self Contained units will be shipped in Storage mode in order to
maintain the battery charge. The Operating mode will need to be
changed to “Normal” in order to get the beacon operating
4.0 Infra-red Programming
The infrared receiver for programming the beacon is located behind the
LED ring. To program the Beacon, point the Vega TVIR programmer or
the Vega IRDA sensor at the lens. Best results can be achieved by using
the programmers at the position indicated in the diagram.
5.0 The Initial Power Up
5.1 Stand Alone Model
At power-on when a battery is first connected, the beacon will remain inactive for about 30
seconds then start in night mode with the beacon flashing with the programmed flash character.
After a further 16 to 20 seconds the beacon will begin to monitor the ambient light level. If
day is detected and the beacon is set for night operation only the beacon will turn off.
After a further 14 seconds the beacon will begin to monitor the voltage for the low level
threshold (factory setting 11 Volts). If the threshold is reached the beacon will turn off. The
beacon will not return to normal operation until the voltage is above high voltage threshold
(factory setting 12.8 volts).
If the battery terminals (+ / -) are connected in reverse the beacon will not power up. No damage
will be caused by reverse connecting the beacon.
5.2 Self Contained Model
The self-contained models of the VLB-67 beacons are shipped from the factory in “Storage“ Mode
and must be changed to “Normal” Mode to operate.
When in “Storage” Mode the TVIR receiver in the Beacon only looks for the programmer every 60
seconds. To get the Self-Contained unit into “Normal” Mode:
Hold the red button down for up to 60 seconds until the VLB-67 flashes four times to
indicate the beacon is in program mode.
Enter 15000 ensuring the beacon flashes between each key entry from the programmer.
The VLB-67 will flash when each key of the programmer is pressed
The VLB-67 will then flash back the complete code 15000 in a series of flashes
If no other programming instructions are done the beacon will respond with 2 quick flashes
followed by as space then two more quick flashes and leave the programming mode.
See Section 4 on how the Beacon responds on entering and leaving the program mode.