Vega VEGABAR 83 User manual

Operating Instructions
Pressure transmitter with metallic
measuring cell
VEGABAR 83
4 … 20 mA/HART
With SIL qualication
Document ID: 45036

2
Contents
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
Contents
1 About this document ............................................................................................................... 4
1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbols used................................................................................................................... 4
2 For your safety ......................................................................................................................... 5
2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use................................................................................................................ 5
2.3 Warning about incorrect use............................................................................................. 5
2.4 General safety instructions............................................................................................... 5
2.5 EU conformity................................................................................................................... 6
2.6 SILqualicationaccordingtoIEC61508.......................................................................... 6
2.7 Permissible process pressure .......................................................................................... 6
2.8 NAMUR recommendations .............................................................................................. 6
2.9 Installation and operation in the USA and Canada ........................................................... 7
2.10 Environmental instructions ............................................................................................... 7
3 Product description ................................................................................................................. 8
3.1 Conguration.................................................................................................................... 8
3.2 Principle of operation........................................................................................................ 9
3.3 Supplementary cleaning procedures.............................................................................. 13
3.4 SIL features .................................................................................................................... 13
3.5 Packaging, transport and storage................................................................................... 14
3.6 Accessories and replacement parts ............................................................................... 14
4 Mounting................................................................................................................................. 17
4.1 General instructions ....................................................................................................... 17
4.2 Ventilation and pressure compensation.......................................................................... 18
4.3 Process pressure measurement..................................................................................... 21
4.4 Level measurement........................................................................................................ 24
4.5 External housing ............................................................................................................ 25
5 Connecting to power supply................................................................................................. 26
5.1 Preparing the connection ............................................................................................... 26
5.2 Connecting..................................................................................................................... 27
5.3 Single chamber housing................................................................................................. 29
5.4 Double chamber housing ............................................................................................... 29
5.5 Ex-d-ia double chamber housing.................................................................................... 31
5.6 Double chamber housing with VEGADIS-Adapter.......................................................... 32
5.7 Housing IP 66/IP 68 (1 bar) ............................................................................................ 33
5.8 External housing with version IP 68 (25 bar)................................................................... 33
5.9 Connection example ...................................................................................................... 35
5.10 Switch-on phase............................................................................................................. 36
6 Functional safety (SIL) .......................................................................................................... 37
6.1 Objective........................................................................................................................ 37
6.2 SILqualication.............................................................................................................. 37
6.3 Application area ............................................................................................................. 37
6.4 Safety concept of the parameterization .......................................................................... 38
7 Set up with the display and adjustment module ................................................................ 40
7.1 Insert display and adjustment module............................................................................ 40

3
Contents
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
7.2 Adjustment system......................................................................................................... 41
7.3 Measured value indication.............................................................................................. 43
7.4 Parameter adjustment .................................................................................................... 43
7.5 Saving the parameterisation data................................................................................... 58
8 Setup with PACTware............................................................................................................. 59
8.1 Connect the PC.............................................................................................................. 59
8.2 Parameter adjustment .................................................................................................... 60
8.3 Saving the parameterisation data................................................................................... 61
9 Set up with other systems .................................................................................................... 62
9.1 DD adjustment programs ............................................................................................... 62
9.2 Field Communicator 375, 475 ........................................................................................ 62
10 Diagnosis, asset management and service ........................................................................ 63
10.1 Maintenance .................................................................................................................. 63
10.2 Diagnosis memory ......................................................................................................... 63
10.3 Asset Management function........................................................................................... 64
10.4 Rectify faults................................................................................................................... 67
10.5 Exchange process module on version IP 68 (25 bar) ..................................................... 68
10.6 Exchanging the electronics module................................................................................ 69
10.7 Software update ............................................................................................................. 70
10.8 How to proceed if a repair is necessary.......................................................................... 71
11 Dismount................................................................................................................................. 72
11.1 Dismounting steps.......................................................................................................... 72
11.2 Disposal ......................................................................................................................... 72
12 Supplement ............................................................................................................................ 73
12.1 Technical data ................................................................................................................ 73
12.2 Calculation of the total deviation..................................................................................... 89
12.3 Calculation of the total deviation - Practical example...................................................... 90
12.4 Dimensions .................................................................................................................... 92
12.5 Industrial property rights............................................................................................... 103
12.6 Trademark .................................................................................................................... 103
Safety instructions for Ex areas
TakenoteoftheExspecicsafetyinstructionsforExapplications.
These instructions are attached as documents to each instrument
with Ex approval and are part of the operating instructions manual.
Editing status: 2017-11-14

4
1 About this document
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
1 About this document
1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important instruc-
tionsformaintenance,faultrectication,theexchangeofpartsand
the safety of the user. Please read this information before putting the
instrument into operation and keep this manual accessible in the im-
mediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained personnel.
Thecontentsofthismanualmustbemadeavailabletothequalied
personnel and implemented.
1.3 Symbols used
Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
→ Action
This arrow indicates a single action.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat-
teries and accumulators.

5
2 For your safety
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use
The VEGABAR 83 is a pressure transmitter for process pressure and
hydrostatic level measurement.
Youcannddetailedinformationabouttheareaofapplicationin
chapter "Product description".
Operational reliability is ensured only if the instrument is properly
usedaccordingtothespecicationsintheoperatinginstructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use
Inappropriate or incorrect use of this product can give rise to applica-
tion-specichazards,e.g.vesseloverllthroughincorrectmounting
or adjustment. Damage to property and persons or environmental
contamination can result. Also, the protective characteristics of the
instrument can be impaired.
2.4 General safety instructions
This is a state-of-the-art instrument complying with all prevailing
regulations and directives.The instrument must only be operated in a
technicallyawlessandreliablecondition.Theoperatorisresponsi-
ble for the trouble-free operation of the instrument. When measuring
aggressive or corrosive media that can cause a dangerous situation
if the instrument malfunctions, the operator has to implement suitable
measures to make sure the instrument is functioning properly.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regula-
tions.
The safety instructions in this operating instructions manual, the na-
tional installation standards as well as the valid safety regulations and
accident prevention rules must be observed by the user.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbi-
traryconversionsormodicationsareexplicitlyforbidden.Forsafety
reasons,onlytheaccessoryspeciedbythemanufacturermustbe
used.

6
2 For your safety
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
To avoid any danger, the safety approval markings and safety tips on
the device must also be observed and their meaning looked up in this
operating instructions manual.
2.5 EU conformity
ThedevicefullsthelegalrequirementsoftheapplicableEUdirec-
tives.ByaxingtheCEmarking,weconrmtheconformityofthe
instrument with these directives.
YoucanndtheEUconformitydeclarationonourwebsiteunder
www.vega.com/downloads.
2.6 SILqualicationaccordingtoIEC61508
The Safety Integrity Level (SIL) of an electronic system is used to as-
sess the reliability of integrated safety functions.
Fordetailedspecicationofthesafetyrequirements,multipleSIL
levelsarespeciedaccordingtosafetystandardIEC61508.Youcan
nddetailedinformationinchapter"Functional safety (SIL)" of the
operating instructions.
TheinstrumentmeetsthespecicationsofIEC61508:2010(Edi-
tion2).Itisqualiedforsingle-channeloperationuptoSIL2.The
instrument can be used homogeneously redundant up to SIL3 in
multi-channel architecture with HFT 1.
2.7 Permissible process pressure
For safety reasons, the instrument must only be operated within the
permissibleprocessconditions.Youcannddetailedinformationon
the process conditions in chapter "Technical data" as well as on the
type label.
Thepermissibleprocesspressurerangeisspeciedonthetypelabel
with "Process pressure", see chapter "Conguration". This applies
even if a measuring cell with a measuring range (order-related) higher
thanthepermissiblepressurerangeoftheprocessttingisinstalled.
Atemperaturederating,e.g.withanges,canlimitthepermissible
process pressure range.
2.8 NAMUR recommendations
NAMUR is the automation technology user association in the process
industry in Germany. The published NAMUR recommendations are
acceptedasthestandardineldinstrumentation.
ThedevicefullstherequirementsofthefollowingNAMURrecom-
mendations:
• NE 21 – Electromagnetic compatibility of equipment1)
• NE 43 – Signal level for fault information from measuring transduc-
ers
• NE53–Compatibilityofelddevicesanddisplay/adjustment
components
• NE107–Self-monitoringanddiagnosisofelddevices
1) Notfullledwhenconnectingtoanexternaldisplayandadjustmentunit.

7
2 For your safety
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
For further information see www.namur.de.
2.9 Installation and operation in the USA and
Canada
This information is only valid for USA and Canada. Hence the follow-
ing text is only available in the English language.
Installations in the US shall comply with the relevant requirements of
the National Electrical Code (ANSI/NFPA 70).
Installations in Canada shall comply with the relevant requirements of
the Canadian Electrical Code
A Class 2 power supply unit has to be used for the installation in the
USA and Canada.
2.10 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection.Theenvironmentmanagementsystemiscertiedaccording
to DIN EN ISO 14001.
Pleasehelpusfullthisobligationbyobservingtheenvironmental
instructions in this manual:
• Chapter "Packaging, transport and storage"
• Chapter "Disposal"

8
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
3 Product description
3.1 Conguration
Thetypelabelcontainsthemostimportantdataforidenticationand
use of the instrument:
2
1
13
14
15
12
10
11
5
3
6
4
7
8
9
Fig. 1: Layout of the type label (example)
1 Instrument type
2 Field for approvals
3 Power supply and signal output, electronics
4 Protection rating
5 Measuring range
6 Permissible process pressure
7 Material wetted parts
8 Product code
9 Order number
10 Serial number of the instrument
11 QR code
12 Symbol of the device protection class
13 ID numbers, instrument documentation
14 Reminder to observe the instrument documentation
15 SIL identication
The type label contains the serial number of the instrument. With it
youcanndthefollowinginstrumentdataonourhomepage:
• Product code (HTML)
• Delivery date (HTML)
• Order-specicinstrumentfeatures(HTML)
• Operating instructions, quick setup guide and Safety Manual at the
time of shipment (PDF)
• Testcerticate(PDF)-optional
Go to "www.vega.com", "Instrument search (serial number)". Enter
the serial number.
Alternatively, you can access the data via your smartphone:
• Download the VEGA Tools app from the "Apple App Store" or the
"Google Play Store"
• Scan the Data Matrix code on the type label of the instrument or
• Enter the serial number manually in the app
Type label
Serial number - Instru-
ment search

9
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
This operating instructions manual applies to the following instrument
versions:
• Hardware from 1.0.0
• Software version from 1.2.2
Note:
Youcanndthehardwareandsoftwareversionoftheinstrumentas
follows:
• On the type plate of the electronics module
• In the adjustment menu under "Info"
The instrument and the electronics version can be determined via the
product code on the type label as well as on the electronics.
• Standard electronics:Type B80H.-SIL
The scope of delivery encompasses:
• Pressure transmitter
• Documentation
– Quick setup guide VEGABAR 83
– Safety Manual (SIL)
– Documentation instrument parameters (default values)
– Documentation order-relating instrument parameters (deviation
from default values)
– Testcerticateforpressuretransmitters
– Instructions for optional instrument features
– Ex-specic"Safety instructions" (with Ex versions)
– Ifnecessary,furthercerticates
Information:
Optional instrument features are also described in this operating
instructions manual.The respective scope of delivery results from the
orderspecication.
3.2 Principle of operation
The VEGABAR 83 is suitable for the measurement of the following
process variables:
• Process pressure
• Level
Scope of this operating
instructions manual
Versions
Scope of delivery
Measured variables

10
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
Fig. 2: Process pressure measurement VEGABAR 83
Depending on the version, the VEGABAR 83 is also suitable for
electronicdierentialpressuremeasurement.Forthis,theinstrument
is combined with a slave sensor.
Fig. 3: Electronic dierential pressure measurement through Master/Slave
combination
Youcannddetailedinformationintheoperatinginstructionsofthe
respective slave sensor.
ToreachtheSafetyIntegrityLevel(SIL)fortheelectronicdierential
pressure,bothinstrumentsmustbeSIL-qualied.
Electronicdierential
pressure

11
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
VEGABAR 83 is suitable for applications in virtually all industries. It is
used for the measurement of the following pressure types.
• Gauge pressure
• Absolute pressure
• Vacuum
Measured products are gases, vapours and liquids.
VEGABAR 83 is especially suitable for applications with higher tem-
peratures and high pressures.
The process pressure acts on the sensor element via the process
diaphragm.The process pressure causes a resistance change which
is converted into a corresponding output signal and outputted as
measured value.
Piezoresistive sensor element
Measuring ranges up to 40 bar: piezoresistive sensor element with
internal transmission liquid is used.
1
3 4
2
Fig. 4: Conguration of the measuring system with piezoresistive sensor ele-
ment
1 Sensor element
2 Base element
3 Transmission liquid
4 Process diaphragm
Strain gauge (DMS) sensor element
For measuring ranges above 100 bar, a strain gauge (DMS) sensor
element (dry system) is used.
Application area
Measured products
Measuring system

12
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
1
2
3
Fig. 5: Conguration of the measuring system with strain gauge (DMS) sensor
element
1 Sensor element
2 Process diaphragm
3 Pressure cylinder
Ceramic/metallic measuring cell
With small measuring ranges or higher temperatures, the ceramic/
metallic METEC®measuring cell is the measuring unit. It consists
of the ceramic-capacitive CERTEC®measuring cell and a special,
temperature-compensated chemical seal system.
4321
Fig. 6: Conguration of the METEC® measuring cell
1 Process diaphragm
2 Isolating liquid
3 FeNi adapter
4 CERTEC® measuring cell
The measuring cell design depends on the selected pressure type.
Relative pressure: the measuring cell is open to the atmosphere.
The ambient pressure is detected in the measuring cell and compen-
sated.Itthushasnoinuenceonthemeasuredvalue.
Pressure types

13
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
Absolute pressure: the measuring cell is evacuated and encapsu-
lated.The ambient pressure is not compensated and does hence
inuencethemeasuredvalue.
The measuring system is completely welded and hence sealed
againsttheprocess.Thesealingoftheprocessttingagainstthe
process is carried out by a seal provided on site.
3.3 Supplementary cleaning procedures
The VEGABAR 83 is also available in the version "Oil, grease and
silicone-free".These instruments have passed through a special
cleaning procedure to remove oil, grease and paint-wetting impair-
ment substances (PWIS).
The cleaning is carried out on all wetted parts as well as on surfaces
accessible from outside. To keep the purity level, the instruments are
immediately packed in plastic foil after the cleaning process.The
purity level remains as long as the instrument is kept in the closed
original packaging.
Caution:
The VEGABAR 83 in this version may not be used in oxygen ap-
plications. For this purpose, instruments are available in the special
version "Oil and grease-free for oxygen applications".
3.4 SIL features
TheVEGABAR834…20mA/HARTwithSILqualicationdiers
from the standard instrument in the following points:
• Type label: with SIL logo
• Scope of delivery: with Safety Manual and documentation of the
device parameters
• Parameter adjustment: Device status "Function Check" is out-
putted during the parameter adjustment, the safety function is
deactivated
• Measured value output: "Failure" is outputted when the measured
value < -20% or > +120% of the nominal measuring range
• Adjustment menu, "Current output": Failure mode 20.5 mA not
selectable
• Adjustment menu, "HART mode": Selection "Analogue current
output"isunmodiablypreset
• Electronics temperature: in case of temperature values outside the
permitted range, "Failure" is outputted
• Some diaphragm coatings not permissible
Information:
The measures that must be implemented to use the instrument in
safety-instrumented systems are described in the "Safety Manual".
The SIL function can be deactivated neither by the user nor by ser-
vice personnel.
Seal concept

14
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
3.5 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environment-
friendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
• Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
With an instrument weight of more than 18 kg (39.68 lbs) suitable and
approved equipment must be used for lifting and carrying.
3.6 Accessories and replacement parts
The display and adjustment module PLICSCOM is used for measured
value indication, adjustment and diagnosis. It can be inserted into the
sensor or the external display and adjustment unit and removed at
any time.
The integrated Bluetooth module (optional) enables wireless adjust-
ment via standard adjustment devices:2)
• Smartphone/tablet (iOS or Android operating system)
• PC/notebook with Bluetooth USB adapter (Windows operating
system)
Youcanndfurtherinformationintheoperatinginstructions"Display
and adjustment module PLICSCOM" (Document-ID 36433).
Packaging
Transport
Transport inspection
Storage
Storage and transport
temperature
Lifting and carrying
PLICSCOM
2) Bluetooth function with VEGADIS 82 can only be used at a later date.

15
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
The interface adapter VEGACONNECT enables the connection of
communication-capable instruments to the USB interface of a PC. For
parameter adjustment of these instruments, the adjustment software
PACTware with VEGA-DTM is required.
Youcanndfurtherinformationintheoperatinginstructions"Interface
adapter VEGACONNECT" (Document-ID 32628).
Slave sensors of VEGABAR series 80 enable in conjunction with
VEGABAR83anelectronicdierentialpressuremeasurement.
Youcanndfurtherinformationintheoperatinginstructionsofthe
respective slave sensor.
The VEGADIS 81 is an external display and adjustment unit for VEGA
plics®sensors.
For sensors with double chamber housing the interface adapter
"VEGADIS adapter" is also required for VEGADIS 81.
Youcanndfurtherinformationintheoperatinginstructions
"VEGADIS 81" (Document-ID 43814).
The VEGADIS adapter is an accessory part for sensors with double
chamber housings. It enables the connection of VEGADIS 81 to the
sensor housing via an M12 x 1 plug.
Youcanndfurtherinformationinthesupplementaryinstructions
"VEGADIS adapter" (Document-ID 45250).
VEGADIS 82 is suitable for measured value indication and adjustment
of sensors with HART protocol. It is looped into the 4 … 20 mA/HART
signal cable.
Youcanndfurtherinformationintheoperatinginstructions
"VEGADIS 82 4 … 20 mA/HART" (Document-ID 45300).
The overvoltage arrester B81-35 is used in the single or double
chamber housing instead of the connection terminals. It reduces any
voltage surges that may reach the signal cables to a harmless level.
Youcanndfurtherinformationinthesupplementaryinstructions
"Overvoltage arrester B81-35" (Document-ID 50708).
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
Youwillndadditionalinformationinthesupplementaryinstructions
manual "Protective cover" (Document-ID 34296).
Screwedangesareavailableindierentversionsaccordingtothe
following standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5,
JIS B 2210-1984, GOST 12821-80.
Youcanndadditionalinformationinthesupplementaryinstructions
manual "Flanges according to DIN-EN-ASME-JIS".
Welded sockets are used to connect the sensors to the process.
VEGACONNECT
Slave sensors
VEGADIS 81
VEGADIS adapter
VEGADIS 82
Overvoltage protection
Protective cover
Flanges
Welded socket

16
3 Product description
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
Youcanndfurtherinformationinthesupplementaryinstructions
"Welded socket VEGABAR series 80" (Document-ID 48094).
The electronics module VEGABAR series 80 is a replacement part
forpressuretransmittersofVEGABARseries80.Thereisadierent
version available for each type of signal output.
Youcanndfurtherinformationintheoperatinginstructions"Elec-
tronics module VEGABAR series 80" (Document-ID 45054).
The supplementary electronics is a replacement part for 4 … 20 mA/
HART sensors with double chamber housing.
Youcanndfurtherinformationintheoperatinginstructions"Supple-
mentary electronics for 4 … 20 mA/HART - two-wire" (Document-ID
42764).
Electronics module
Supplementary electron-
ics for double chamber
housing

17
4 Mounting
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
4 Mounting
4.1 General instructions
Make sure before mounting that all parts of the instrument exposed to
the process are suitable for the existing process conditions.
These are mainly:
• Active measuring component
• Processtting
• Process seal
Process conditions in particular are:
• Process pressure
• Process temperature
• Chemical properties of the medium
• Abrasionandmechanicalinuences
Youcannddetailedinformationontheprocessconditionsinchapter
"Technical data" as well as on the type label.
The instrument is suitable for standard and extended ambient condi-
tions acc. to DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1.
Protect your instrument against moisture ingress through the following
measures:
• Use a suitable connection cable (see chapter "Connecting to
power supply")
• Tighten the cable gland
• When mounting horizontally, turn the housing so that the cable
gland points downward
• Loop the connection cable downward in front of the cable gland
This applies mainly to outdoor installations, in areas where high
humidity is expected (e.g. through cleaning processes) and on cooled
or heated vessels.
To maintain the housing protection, make sure that the housing lid is
closed during operation and locked, if necessary.
Makesurethatthedegreeofcontaminationspeciedinchapter
"Technical data" meets the existing ambient conditions.
Metric threads
In the case of instrument housings with metric thread, the cable
glands are screwed in at the factory. They are sealed with plastic
plugs as transport protection.
You have to remove these plugs before electrical connection.
NPT thread
In the case of instrument housings with self-sealing NPT threads, it is
not possible to have the cable entries screwed in at the factory. The
free openings for the cable glands are therefore covered with red dust
protection caps as transport protection.The dust protection caps do
notprovidesucientprotectionagainstmoisture.
Suitability for the process
conditions
Suitability for the ambient
conditions
Protection against mois-
ture
Cable glands

18
4 Mounting
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
Prior to setup you have to replace these protective caps with ap-
proved cable glands or close the openings with suitable blind plugs.
Oninstrumentswiththreadedprocesstting,thehexagonmustbe
tightened with a suitable wrench. For the proper wrench size see
chapter "Dimensions".
Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.
If there is strong vibration at the mounting location, the instrument
version with external housing should be used. See chapter "External
housing".
The permissible process pressure range is stated on the type label.
The instrument should only be operated with these pressures if the
mountingaccessoryusedalsofullsthesevalues.Thisshouldbeen-
suredbysuitableanges,weldedsockets,tensionringswithClamp
connections, sealings, etc.
Higher process temperatures often mean also higher ambient
temperatures. Make sure that the upper temperature limits stated in
chapter "Technical data" for the environment of the electronics hous-
ing and connection cable are not exceeded.
1
2
Fig. 7: Temperature ranges
1 Process temperature
2 Ambient temperature
4.2 Ventilation and pressure compensation
Ventilation and pressure compensation are carried out with
VEGABAR83viaalterelement.Itisairpermeableandmoisture-
blocking.
Caution:
Thelterelementcausesatime-delayedpressurecompensation.
When quickly opening/closing the housing cover, the measured value
can change for approx. 5 s by up to 15 mbar.
Foreectiveventilation,thelterelementmustalwaysbefreeof
buildup.
Screwing in
Vibrations
Process pressure range -
Mounting accessory
Temperature limits
Filter elements

19
4 Mounting
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
Caution:
Donotuseahigh-pressurecleaner.Thelterelementcouldbedam-
aged, which would allow moisture into the housing.
Thefollowingparagraphsdescribehowthelterelementisarranged
inthedierentinstrumentversions.
Thelterelementismountedintotheelectronicshousing.Ithasthe
following functions:
• Ventilation of the electronics housing
• Atmospheric pressure compensation (with relative pressure meas-
uring ranges)
→ Incaseofhorizontalmounting,turnthehousingsothatthelter
element points downward after the instrument is installed.This
provides better protection against buildup.
1 2 3
6
6
6 6
6
5
4
Fig. 8: Position of the lter element - non-Ex, Ex-ia and Ex-d-ia version
1 Plastic, stainless steel single chamber (precision casting)
2 Aluminium - single chamber
3 Stainless steel single chamber (electropolished)
4 Plastic double chamber
5 Aluminium, stainless steel double chamber housing (precision casting)
6 Filter element
With the following instruments a blind plug is installed instead of the
lterelement:
• Instruments in protection IP 66/IP 68 (1 bar) - ventilation via capil-
laries in non-detachable cable
• Instruments with absolute pressure
Thelterelementisintegratedintheprocessassembly.Itislocatedin
a rotatable metal ring and has the following function:
• Atmospheric pressure compensation (with relative pressure meas-
uring ranges)
Instruments in non-Ex,
Ex-ia and Ex-d-ia version
Instruments in Ex-d ver-
sion

20
4 Mounting
VEGABAR 83 • 4 … 20 mA/HART
45036-EN-171120
→ Turnthemetalringinsuchawaythatthelterelementpoints
downward after installation of the instrument.This provides better
protection against buildup.
1
2
Fig. 9: Position of the lter element - Ex-d version
1 Rotatable metal ring
2 Filter element
Instruments with absolute pressure have a blind plug mounted
insteadofthelterelement.
The Second Line of Defense (SLOD) is a second level of the process
separation in form of a gas-tight leadthrough in the housing neck,
preventing products from penetrating into the housing.
With these instruments, the process assembly is completely en-
capsulated. An absolute pressure measuring cell is used so that no
ventilation is required.
With relative pressure measuring ranges, the ambient pressure is
detected and compensated by a reference sensor in the electronics.
Thelterelementismountedintotheelectronicshousing.Ithasthe
following functions:
• Ventilation of the electronics housing
• Atmospheric pressure compensation (with relative pressure meas-
uring ranges)
→ Turnthehousingsothatthelterelementpointsdownwardafter
the instrument is installed.This provides better protection against
buildup.
Instruments with Second
Line of Defense
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11
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