Vega VEGABAR 66 User manual

Operating Instructions
VEGABAR 66
Foundation Fieldbus
Document ID:
36740
Process pressure/
Hydrostatic

Contents
1About this document
1.1Function.................................. 4
1.2Target group .............................. 4
1.3Symbolism used............................ 4
2For your safety
2.1Authorised personnel ........................ 5
2.2Appropriate use ............................ 5
2.3Warning about misuse ....................... 5
2.4General safety instructions . . . . . . . . . . . . . . . . . . . . 5
2.5Safety label on the instrument . . . . . . . . . . . . . . . . . . 6
2.6CE conformity ............................. 6
2.7Measuring range -permissible process pressure . . . . 6
2.8Fulfillment of NAMUR recommendations . . . . . . . . . . 6
2.9Safety instructions for Ex areas . . . . . . . . . . . . . . . . . 6
2.10 Environmental instructions..................... 6
3Product description
3.1Structure ................................. 7
3.2Principle of operation ........................ 9
3.3Operation................................. 10
3.4Packaging,transport and storage ............... 11
3.5Accessories and replacement parts . . . . . . . . . . . . . . 11
4Mounting
4.1General instructions ......................... 13
4.2Mounting preparations ....................... 14
4.3Mounting steps with straining clamp . . . . . . . . . . . . . 16
4.4Mounting steps with screwed connection . . . . . . . . . . 17
4.5Mounting steps with lock fitting . . . . . . . . . . . . . . . . . 18
4.6Mounting steps with housing and thread . . . . . . . . . . 19
4.7Mounting steps,external housing. . . . . . . . . . . . . . . . 20
5Connecting to power supply
5.1Preparing the connection ..................... 21
5.2Connection procedure........................ 22
5.3Wiring plan,single chamber housing . . . . . . . . . . . . . 24
5.4Wiring plan,double chamber housing . . . . . . . . . . . . 25
5.5Wiring plan,double chamber housing Ex d . . . . . . . . 27
5.6Wiring plan -version IP 66/IP 68,1bar . . . . . . . . . . . 29
5.7Wiring plan,external housing with version IP 68 . . . . . 29
5.8Switch-on phase............................ 32
6Set up with the indicating and adjustment module PLICSCOM
6.1Short description ........................... 33
6.2Insert indicating and adjustment module. . . . . . . . . . . 33
6.3Adjustment system .......................... 35
6.4Setup steps ............................... 36
2VEGABAR 66 •Foundation Fieldbus
Contents
36740-EN-120324

6.5Menu schematic ............................ 45
6.6Saving the parameter adjustment data . . . . . . . . . . . . 47
7Set up with PACTware and other adjustment programs
7.1Connect the PC ............................ 48
7.2Parameter adjustment with PACTware . . . . . . . . . . . . 49
7.3Parameter adjustment with AMS™. . . . . . . . . . . . . . 49
7.4Saving the parameter adjustment data . . . . . . . . . . . . 49
8Maintenance and fault rectification
8.1Maintenance .............................. 50
8.2Remove interferences ........................ 50
8.3Calculation of total deviation (according to DIN 16086). 52
8.4Exchanging the electronics module . . . . . . . . . . . . . . 53
8.5Software update ............................ 53
8.6Instrument repair ........................... 54
9Dismounting
9.1Dismounting steps .......................... 56
9.2Disposal ................................. 56
10 Supplement
10.1Technical data ............................. 57
10.2Information on Foundation Fieldbus . . . . . . . . . . . . . . 66
10.3Dimensions ............................... 70
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
with the delivery.You can find them listed in chapter "Product
description".
Editing status:2012-03-09
VEGABAR 66 •Foundation Fieldbus 3
Contents
36740-EN-120324

1About this document
1.1Function
This operating instructions manual provides all the information you
need for mounting,connection and setup as well as important
instructions for maintenance and fault rectification.Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2Target group
This operating instructions manual is directed to trained qualified
personnel.The contents of this manual should be made available to
these personnel and put into practice by them.
1.3Symbolism used
Information,tip,note
This symbol indicates helpful additional information.
Caution:If this warning is ignored,faults or malfunctions can
result.
Warning:If this warning is ignored,injury to persons and/or serious
damage to the instrument can result.
Danger:If this warning is ignored,serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
lList
The dot set in front indicates a list with no implied sequence.
àAction
This arrow indicates a single action.
1Sequence
Numbers set in front indicate successive steps in a procedure.
4VEGABAR 66 •Foundation Fieldbus
1About this document
36740-EN-120324

2For your safety
2.1Authorised personnel
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2Appropriate use
VEGABAR 66 is a suspension pressure transmitter for level and gauge
measurement.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons,any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer.Arbitrary
conversions or modifications are explicitly forbidden.
2.3Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards,e.g.vessel overfill or damage to system
components through incorrect mounting or adjustment.
2.4General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines.The user must take note of the
safety instructions in this operating instructions manual,the country-
specific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition.The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use,the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
VEGABAR 66 •Foundation Fieldbus 5
2For your safety
36740-EN-120324

2.5Safety label on the instrument
The safety approval markings and safety tips on the device must be
observed.
2.6CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines.By attaching the CE mark,VEGA provides a confirmation
of successful testing.You can find the CE conformity declaration in the
download area of "www.vega.com".
2.7Measuring range -permissible process pres-
sure
Due to the application,a measuring cell with a measuring range higher
than the permissible pressure range of the process fitting may have
been integrated.The permissible process pressure is stated with
"Process pressure"on the type label,see chapter 3.1"Configuration".
For safety reasons,this range must not be exceeded.
2.8Fulfillment of NAMUR recommendations
The device fulfills the requirements of the applicable NAMUR
recommendations.
2.9Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas.These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.10 Environmental instructions
Protection of the environment is one of our most important duties.That
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.
The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
lChapter "Packaging,transport and storage"
lChapter "Disposal"
6VEGABAR 66 •Foundation Fieldbus
2For your safety
36740-EN-120324

3Product description
3.1Structure
The scope of delivery encompasses:
lVEGABAR 66 pressure transmitter with suspension cable
lStraining clamp (optionally available with screwed fitting)
lExternal electronics
lor VEGABAR 66 pressure transmitter with connection tube
lDocumentation
-this operating instructions manual
-Test certificate for pressure transmitters
-Ex specific safety instructions (with Ex versions), if necessary
further certificates
-Operating instructions manual 27835 "Indicating and adjust-
ment module PLICSCOM"(optional)
-Supplementary instructions manual 31708 "Heating for in-
dicating and adjustment module"(optional)
-Supplementary instructions manual "Plug connector for con-
tinuously measuring sensors"(optional)
VEGABAR 66 with suspension cable consists of the following
components:
lTransmitter
lSuspension cable
lExternal housing with electronics,optionally available with plug
connector
VEGABAR 66 with connection tube consists of the following
components:
lTransmitter
lConnection tube (optionally available with lock fitting)
lHousing with integrated electronics
The components are available in different versions.
Scope of delivery
Constituent parts
VEGABAR 66 •Foundation Fieldbus 7
3Product description
36740-EN-120324

1
2
3
4
4
5
6
Fig.1:Example of a VEGABAR 66 with suspension cable (left)and connection
tube (right)
1Housing with integrated electronics
2Suspension cable
3Connection tube
4Threaded fitting
5Transmitter
6Protective cap
8VEGABAR 66 •Foundation Fieldbus
3Product description
36740-EN-120324

The type label contains the most important data for identification and
use of the instrument:
2
1
11
10
5
4
3
6
7
8
9
Fig.2:Structure of the type label (example)
1Instrument type
2Product code
3Approvals
4Electronics
5Protection rating
6Measuring range
7Process and ambient temperature,process pressure
8Material,wetted parts
9Hardware and software version
10 Order number
11 Serial number of the instrument
12 ID numbers,instrument documentation
With the serial number,you can access the delivery data of the
instrument via www.vega.com,"VEGA Tools"and "serial number
search".In addition to the type label outside,you can also find the
serial number on the inside of the instrument.
3.2Principle of operation
The VEGABAR 66 is a suspension pressure transmitter for level
measurement in wells,basins and atmospherically open vessels.
For use in atmospherically closed vessels under vacuum,the
instrument is available with absolute pressure measuring ranges.
Sensor element is the CERTEC
®
measuring cell with robust,
dependent on the process fitting also front-flush,abrasion-resistant
ceramic diaphragm.The process pressure causes a capacitance
change in the measuring cell via the ceramic diaphragm.This change
is converted into an appropriate output signal and outputted as
measured value.
Type label
Application area
Functional principle
VEGABAR 66 •Foundation Fieldbus 9
3Product description
36740-EN-120324

The CERTEC
®
measuring cell is also equipped with a temperature
sensor.The temperature value can be displayed via the indicating and
adjustment module as well as processed via the signal output (with
digital versions).
As a standard feature,the CERTEC
®
measuring cell is equipped with
a lateral,recessed seal.
Instruments with double seal have an additional front seal.
Instruments with hygienic fitting are equipped with a gap-free form
seal.
Power is supplied via the H1Fieldbus.Atwo-wire cable according to
Fieldbus specification serves as carrier of both power and digital data
for multiple sensors.This cable can be operated in two versions:
lvia an H1interface card in the control system and additional power
supply
lvia a Linking device with HSE (High speed Ethernet)and
additional power supply according to IEC 61158-2
The DD (Device Descriptions)and CFF (capability files)necessary for
planning and configuration of your FF (Foundation Fieldbus)commu-
nication network are available in the download area of the VEGA
homepage www.vega.com under "Services -Downloads -Software -
Foundation Fieldbus".The appropriate certificates are also available
there.A CD with the appropriate files and certificates can be ordered
via e-mail under [e-mail] or by phone from one of the VEGA
agencies under the order number "DRIVER.S".
The backlight of the indicating and adjustment module is powered by
the sensor.Prerequisite is a certain level of operating voltage.
The data for power supply are specified in chapter "Technical data".
The optional heating requires its own operating voltage.You can find
details in the supplementary instructions manual "Heating for indicat-
ing and adjustment module".
This function is generally not available for approved instruments.
3.3Operation
The instrument can be adjusted with the following adjustment media:
lWith indicating and adjustment module
lwith the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard,e.g.PACTware and
PC
la configuration tool
Seal concept
Power supply and bus
communication
DD/CFF
10 VEGABAR 66 •Foundation Fieldbus
3Product description
36740-EN-120324

3.4Packaging,transport and storage
Your instrument was protected by packaging during transport.Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environment-
friendly,recyclable cardboard.For special versions,PE foam or PE foil
is also used.Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out under consideration of the notes on the
transport packaging.Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt.Ascertained transit damage or
concealed defects must be appropriately dealt with.
Up to the time of installation,the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated,the packages must be stored only under
the following conditions:
lNot in the open
lDry and dust free
lNot exposed to corrosive media
lProtected against solar radiation
lAvoiding mechanical shock and vibration
lStorage and transport temperature see chapter "Supplement -
Technical data -Ambient conditions"
lRelative humidity 20 …85 %
3.5Accessories and replacement parts
The indicating and adjustment module PLICSCOM is used for
measured value indication,adjustment and diagnosis.It can be
inserted into the sensor and removed at any time.
You can find further information in the operating instructions "Indicating
and adjustment module PLICSCOM"(Document-ID 27835).
The interface adapter VEGACONNECT 4enables the connection of
communication-capable instruments to the USB interface of a PC.For
parameter adjustment of these instruments,an adjustment software
such as PACTware with VEGA-DTM is required.
You can find further information in the operating instructions "Interface
adapter VEGACONNECT"(Document-ID 32628).
Packaging
Transport
Transport inspection
Storage
Storage and transport
temperature
Indicating and adjust-
ment module
Interface adapter
VEGABAR 66 •Foundation Fieldbus 11
3Product description
36740-EN-120324

VEGADIS 61 is suitable for external measured value indication and
adjustment of plics®sensors.It is connected to the sensor with an up
to 25 m long,four-wire,screened standard cable.
You can find further information in the operating instructions
"VEGADIS 61"(Document-ID 27720).
Flanges are available in different versions according to the following
standards:DIN 2501,EN 1092-1,ANSI B 16.5,JIS B 2210-1984,
GOST 12821-80.
You can find additional information in the supplementary instructions
manual "Flanges according to DIN-EN-ASME-JIS"(Document-ID
31088).
The measuring instrument holder is used for wall/tube mounting of
VEGABAR series 50 pressure transmitters and VEGAWELL 52
suspension pressure transmitters.Supplied reducers enable the
adaptation to different instrument diameters.The material used is
316L.
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
You will find additional information in the supplementary instructions
manual "Protective cover"(Document-ID 34296).
The electronics module is a replacement part for pressure transmitter
VEGABAR.One version is available for each type of signal output.
You find further information in the operating instructions "Electronics
module VEGABAR series 50 and 60 "(Document-ID 30175).
External indicating and
adjustment unit
Flanges
Measuring instrument
holder
Protective cover
Electronics module
12 VEGABAR 66 •Foundation Fieldbus
3Product description
36740-EN-120324

4Mounting
4.1General instructions
Make sure that all parts of the instrument exposed to the process,in
particular the sensor element,process seal and process fitting,are
suitable for the existing process conditions.These include above all
the process pressure,process temperature as well as the chemical
properties of the medium.
You can find the specifications in chapter "Technical data"and on the
type label.
Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module.The housing can be rotated by 330°without the use of any
tools.You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power
supply")and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry.Rain and condensation water can thus drain off.This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g.through cleaning processes)or
on cooled or heated vessels.
Fig.3:Measures against moisture penetration
The ventilation of the electronics housing as well as the atmospheric
pressure compensation for the measuring cell are realised via a filter
element in the area of the cable gland.
Suitability for the pro-
cess conditions
Mounting position
Moisture
Ventilation and pressure
compensation
VEGABAR 66 •Foundation Fieldbus 13
4Mounting
36740-EN-120324

2
1
2
1
2
1
1
2
Fig.4:Position of the filter element
1Filter element
2Blind stopper
Caution:
Due to the filter effect,the pressure compensation is time delayed.
When opening/closing the housing cover quickly,the measured value
can change for a period of approx.5s by up to 15 mbar.
Information:
Make sure that the filter element is always free of buildup during
operation.Ahigh-pressure cleaner may not be used for cleaning.
With instrument versions in protection IP 66/IP 68,1bar,the ventilation
is realised via the capillaries in the permanently connected cable.The
filter element is replaced by a blind stopper.
4.2Mounting preparations
For the suspension cable version note the following points when
selecting the mounting position:
lSideways movements of the transmitter can cause measurement
errors
àTherefore,mount VEGABAR 66 in a calm area or in a suitable
protective tube
lThe suspension cable has a capillary for atmospheric pressure
compensation
àTherefore lead the cable end into a dry space or directly to the
external electronics
The external electronics is provided with terminals and a filter element
for pressure compensation.Keep in mind for all versions:
14 VEGABAR 66 •Foundation Fieldbus
4Mounting
36740-EN-120324

lThe protective cover prevents mechanical damage to the
measuring cell.It should only be removed when the sensor is
deployed in extremely polluted water.
Fig.5:Mounting example:Version with connection tube in an open vessel
Fig.6:Mounting example:Version with suspension cable in a pump shaft
VEGABAR 66 •Foundation Fieldbus 15
4Mounting
36740-EN-120324

4.3Mounting steps with straining clamp
2
3
1
Fig.7:Straining clamp
1Suspension cable
2Suspension opening
3Clamping jaws
Mount VEGABAR 66 with straining clamp as follows:
1Hang the straining clamp on a suitable wall hook
2Lower VEGABAR 66 to the requested height
3Slide the clamping jaws upward and push the suspension cable
between them
4Hold the suspension cable,push the clamping jaws downward
and fix them with a light blow
Removal is carried out in reverse order.
16 VEGABAR 66 •Foundation Fieldbus
4Mounting
36740-EN-120324

4.4Mounting steps with screwed connection
1
2
3
4
5
6
Fig.8:Threaded fitting
1Suspension cable
2Seal screw
3Cone bushing
4Seal cone
5Threaded fitting
6Seal
Mount VEGABAR 66 with screwed connection as follows:
1Weld the welded socket into the vessel top
2Lower VEGABAR 66 to the requested height by means on the
welded socket G1½Aor 1½NPT on the vessel side
3Insert the suspension cable from below into the open screwed
connection
4Slide the seal cone and the cone sleeve over the suspension
cable,fasten manually with the seal screw
5Screw the screwed connection into the socket,fasten with SW 30
and then fasten seal screw with SW 19
How to correct the height:
1Loosen seal screw with SW 19
2Slide seal cone and cone sleeve to the requested position on the
cable
3Fasten the seal screw
Removal is carried out in reverse order.
VEGABAR 66 •Foundation Fieldbus 17
4Mounting
36740-EN-120324

4.5Mounting steps with lock fitting
1
3
2
4
5
Fig.9:Lock fitting
1Upper hexagon
2Fixing screw
3Washer disk
4Lower hexagon
5Fixing screw
Mount VEGABAR 66 with lock fitting as follows:
1Weld the welded socket G1½Aor 1½NPT to the vessel top
2Lower VEGABAR 66 through the welded socket.
3Turn the lock fitting on the lower hexagon into the welded socket.
Use a resistant seal.Spanner width SW 41,torque max.80 Nm.
4Adjust the connection tube of VEGABAR 66 to the requested
height and hold it
5Turn the upper hexagon into the lower hexagon.Spanner width
SW 41,torque max.80 Nm.VEGABAR 66 is now temporarily hold
by the washer disc.
6Tighten fixing screws (2)and (5)with an Allen wrench size 2.5.
Torque max.7Nm.
The fixing screws press lightly into the connection tube and fasten
VEGABAR 66 in this position
18 VEGABAR 66 •Foundation Fieldbus
4Mounting
36740-EN-120324

4.6Mounting steps with housing and thread
Fig.10:Housing and thread
1Housing
2Seal
3Thread
Mount VEGABAR 66 with housing and thread in the following way:
1Weld the welded socket G1½Aor 1½NPT to the vessel top
2Insert the transmitter with connection tube or suspension cable
into the opening
3Turn the thread with seal into the socket and tighten with SW 461)
Warning:
The housing must not be used to screw the instrument in!Applying
tightening force can damage internal parts of the housing.
Mount VEGABAR 66 with housing and thread in the following way:
1Fasten the mounting bracket at the suitable height on the basin
wall
Information:
We recommend articles from the line of VEGA accessories:
lMounting bracket of stainless steel,article no.2.21615
lCounter nut of PP,article no.2.10371
2Insert the transmitter with connection tube or suspension cable
into the opening of the mounting bracket and counter nut
3Fasten counter nut with SW 46 on the thread
Removal is carried out in reverse order.
1)Seal the 1½NPT thread with teflon,hemp or a similar resistant material.
Mount into the vessel
Mounting into the basin
VEGABAR 66 •Foundation Fieldbus 19
4Mounting
36740-EN-120324

4.7Mounting steps,external housing
1Mark the holes according to the following drilling template
2Depending on the mounting surface,fasten the wall mounting
plate with 4screws
90 mm (3.54")
R 3,5 mm
(0.14")
3mm
(0.12")
70 mm (2.76") 8 mm
(0.32")
93 mm (3.66")
110 mm (4.33")
Fig.11:Drilling template -wall mounting plate
Tip:
Mount the wall mounting plate so that the cable entry of the socket
housing points downward.The socket housing can be displaced by
180°to the wall mounting plate.
Warning:
The four screws of the socket housing must only be hand screwed.A
torque >5Nm(3.688 lbf ft)can damage the wall mounting plate.
Wall mounting
20 VEGABAR 66 •Foundation Fieldbus
4Mounting
36740-EN-120324