Velleman K8200 User manual

000 - TOOLS REQUIRED FOR BUILDING THE K8200
•COMBINATION SNAP RING PLIERS (VTSRP)
or
•CLASSIC CIRCLIP PLIERS FOR OUTER RINGS (SHAFTS) (WH26790)
•ALLEN KEYS 1.5-6 mm - RING WITH PCS (1620-8)
•WRENCH SET - OPEN END - 6 – 22 mm - PCS (1420-R8)
•CERAMIC SOLDERING IRON 30W / 230V (ST 30N)

•SOLDER 60/40 1 mm 100g (SOLD100G)
•WIHA - SOFTFINISH CABINET SCREWDRIVER - SLOTTED 3 x 100 mm (WH00687)
•5" ELECTRICAL CUTTER & STRIPPER (VT109 or VT109N)
•3 ½-DIGIT DIGITAL MULTIMETER (DVM840)
•DIGITAL CALLIPER – 150 mm / 6" - 0.01 mm (D A150)

•TAPE RULE 3 m (HRUT3PRO)
•6-PC PLASTIC TUNING NEEDLE SET (VTPT)
•5-PC DIAMOND FILE SET (VTDF2)

001 – ASSEMBLING THE COIL SUPPORT
Take the bag labelled with a 1 out of the box, you should have these parts:
Starting from the left of the threaded rod, put the parts together in this order:
•1 x M6 locking nut
•1 x M6 small washer
•The mounting bracket oriented as in the picture below
•1 x M6 small washer
• x M6 nut
•1 x M6 small washer
•1 x M6 large washer
•1 x M6 small washer
• x M6 nut
• x M6 nut
•1 x M6 small washer
•1 x M6 large washer
•1 x M6 small washer
•1 x M6 locking nut

Leave some extra thread on the left (around 10 mm or 0.39"):

Then tighten all the nuts, the result should look like this:
Put this part aside, you will need it later in the build.

002 – ASSEMBLING THE X CARRIAGE
Take the X CARRIAGE out of the box.
Take the bag labelled with 3 out of the box, you should have these pa ts:
Now take 4 pieces as shown in the pictu e below out of the bag containing the plastic pa ts (BEARING CLAMP X):

Put an M5 bolt and an M5 toothed washe th ough the X CARRIAGE as shown in the pictu e. Take notice of the
orientation of the alu iniu plate. The red arrow shows a little hole, ake sure this hole lines up as in the picture

below:
Flip the X CARRIAGE and put a M5 flat washe and an M5 nut on the M5 bolt as in the pictu e. Do not tighten this
nut.

Slide 1 of the BEARING CLAMP X pieces ove the washe and nut as shown in the pictu es below. Hand tighten this
asse bly. This part should be able to ove freely but not fall off, later in the build we will tighten this piece.

The assembly should look like this:

Repeat this 3 times in the positions shown on the pictu es. Re e ber, do not fully tighten these bolts. Just hand
tighten the .
Now take the ci clip plie s, a ci clip and an LM10UU linea bea ing:

Use the ci clip plie s to ca efully fit the ci clip a ound the LM10UU linea bea ing.
Slide the bea ing with one ci clip inside one of the BEARING CLAMP X pieces:

Use the ci clip plie s to ca efully fit the ci clip a ound the LM10UU linea bea ing and lock it in the BEARING CLAMP X
piece:

Repeat this p ocess 3 mo e times so all the BEARING CLAMP X pieces have a bea ing with ci clips:
Take the bag labelled with 4 out of the box, you should have these pa ts. Notice the plastic piece (ADJUST SCREW
BRACKET), you can find this in the bag containing the plastic pa ts.

Inse t a small M3 nut in the ADJUST SCREW BRACKET as shown in the pictu e:

Inse t the M4 bolt with a toothed washe as in the pictu e. Notice the red arrow, it shows a detail that is only on
one side of the X CARRIAGE. You need to insert the bolt on this side.

It should look like this:

Place the ADJUST SCREW BRACKET with the small M3 nut inside ove this bolt as in the pictu e:
Put an M4 washe and M4 nut on this bolt and tighten eve ything:

Put an M3 nut and M3 toothed washe ove the long bolt and sc ew it in the M3 nut that is inside the plastic piece: