Velleman K8027 User manual

Total solder points: 55
Difficulty level: beginner 12345 advanced
K8027
ILLUSTRATED ASSEMBLY MANUAL H8027P-1
Switching lampsorother
domesticloads.
RELAY OUTPUT MODULE FOR K8006
Specifications
 Operating voltage : 110 to 240Vac (50/60Hz).
 Max Load : 2,5A (275W/110V - 575W/230V).
 Dimensions : 65 x 57 x 25mm / 2,6” x 2,2” x 1”

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Features:
 For use with K8006 Base unit for home modular light system.
 Suited for both resistive and inductive loads.
 Can be operated from an external push button & open collector trough : ex. K8000 - K8023 - K8046 - K8050
 Control LED.
Specifications:
 Operating voltage : 110 to 240Vac (50/60Hz).
 Max Load : 2,5A (275W/110V - 575W/230V).
 Dimensions : 65 x 57 x 25mm / 2,6” x 2,2” x 1”
Features & Specifications

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Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a small tip.
• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will
protectthe tip, and enables you to make goodconnections. When solder rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place.
• Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :
⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.
0.000

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Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
DO NOT BLINDLY FOLLOW THE ORDER OF THE
COMPONENTS ONTO THE TAPE. ALWAYS CHECK
THEIR VALUE ON THE PARTS LIST!

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 R4 : 4K7 (4 - 7 - 2 - B)
 R5 : 10K (1 - 0 - 3 - B)
 R6 : 3K9 (3 - 9 - 2 - B)
 R7 : 220 (2 - 2 - 1 - B - 9)
1. Resistors
R...
Construction
 D1: 1N4007
 D2: 1N4007
 D3: 1N4007
 D4: 1N4007
 D5: 1N4148
D...
CATHODE
 ZD1 : 8V2
 ZD2 : 8V2
 ZD3 : 8V2
3. Zenerdiodes
Watch the polarity !
ZD...
CATHODE
2. Diodes.
Watch the polarity !
 LD1 : 3mm (red)
4. LED. Watch the polarity!
LD...
CATHODE
CATHODE
 C3: 100nF (104)
5. Ceramic Capacitor
C...
 R3 : 220 (2-2-1-B)
6. 1W Resistor
R...
2mm
 JP1: 3p
7. Pinheader

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Construction
 C2 : 100µF / 35V
10. Electrolytic Capacitors.
Watch the polarity !
C...
 C4 : 100nF/250V
Depending operating voltage :
 For 220 - 245VAC :
C1 : 470nF/630V
 For 110 - 125VAC :
C1 : 1µF/250VAC
12. Capacitor
 T1 : BC557B
8. Transistor
T...
 R1: 220K (2 - 2 - 4 - B - 9)
 R2: 220K (2 - 2 - 4 - B - 9)
9. 1/2W Resistors.
(Check the color code & mount
them vertical)
R...
 VDR1 : VDR300
11. VDR
 RY1 : VR10V241C
13. Relay

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The unit is equipped with a transient suppressor to reduce sparking. Normally, this suppressor is put over
the relay contacts. In some cases it might be necessary to put it on the load (eg. with very small loads).
Relay (2-3)
Load (1-2)
14. Shunt
3
JP1
1
2
3
1
2
1
JP1
3
2
1
2
3
Construction

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15. Application example
Example
K8006 + K8027
K8045
K8046

9
K8006
C
5
4
3 2
1
K8045
1
VB VA
GND
8 7 6 5
4 3 2
COM
+
2 X 9VAC / 150mA
2 X 9VAC / 150mA
SYSTEM ARMED
K8045
1
VB VA
GND
8 7 6 5 4 3 2
GND
GND
Display (K8045)Keyboard (K8046)
K8006 whit k8027
’relay module’
Example

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Schematic diagram.
Schematic diagram

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PCB
PCB

5410329 291730
Modifications and typographical errors reserved - © Velleman nv. H8027IP'1 - 2008 - ED1_rev2