Velleman K8032 User manual

Total solder points: 115
Difficulty level:
beginner 1o2o3þ4o 5oadvanced
K8032
4 channel running light
ILLUSTRATED ASSEMBLY MANUAL H8032IP-1
þAdjustable speed.
þSuited for inductive loads.
þ4 channels with LED indicator.
þIdeal for disco effects.
þNoise suppressed according to EN55015.
Specifications :
•AC Power : 110 to 240 VAC.
•Auto frequency detection : 50/60Hz.
•Max load per channel 2A : 200W (110 -125VAC)
400W (220 -240VAC)
•Adjustable speed : 0,2 to 3Hz.
•Dimensions : 100 x 82 x 35mm / 4 x 3,3 x 1,4”
Modifications reserved.
Features:

2
VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com

3
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project success-
ful. Read them carefully.
1.1 Make sure you have the right tools:
•A good quality soldering iron (25-
40W) with a small tip.
•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the
tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and en-
ables you to make good connections. When solder rolls off the tip,
it needs cleaning.
•Thin raisin-core solder. Do not use
any flux or grease.
•A diagonal cutter to trim excess wires. To avoid injury
when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
•Needle nose pliers, for bending leads, or to hold components in
place.
•Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or
might be handy
1.2 Assembly Hints :
⇒Make sure the skill level matches your experience, to avoid disappointments.
⇒Follow the instructions carefully. Read and understand the entire step before you
perform each operation.
⇒Perform the assembly in the correct order as stated in this manual
⇒Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒Values on the circuit diagram are subject to changes.
⇒Values in this assembly guide are correct*
⇒Use the check-boxes to mark your progress.
⇒Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual
updates, indicated as ‘NOTE’ on a separate leaflet.
0.000
Assembly hints

4
1.3 Soldering Hints :
Mount the component against the PCB surface and carefully solder the
leads
Make sure the solder joints are cone-shaped and shiny
Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE
ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE CORRECT
MOUNTING SEQUENCE !
Assembly hints

IPESF SDK NDGB FNL C O D E
CODICE
COLORE CODIGO
DE CORES CODIGO
DE COL-
ORES
VÄRI
KOODI FÄRG
SCHEMA FARVE-
KODE FARGE-
KODE FARB
KODE COLOUR
CODE CODIFI-
CATION DES COU- LEURS
KLEUR
KODE C
O D E
0Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0 1Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1 2Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2 3Aranciato Laranja Naranjado Oranssi Orange Orange Orange Orange Orange Orange Oranje 3 4Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4 5Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5 6Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6 7Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7 8Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8 9Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9 AArgento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A BOro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B
5%
4K7= ( 4 - 7 - 2 - B )
1%
4K7= ( 4 - 7 - 0 - 1 - 1 )
COLOR= 2… 5
COLOR= 2...5

6
Construction
qR4: 3K3 (3-3-2-B)
qR6: 270 (2-7-1-B)
qR7: 270 (2-7-1-B)
qR8: 270 (2-7-1-B)
qR9: 270 (2-7-1-B)
1. 1/4W Resistors
R...
qD1 : 1N4007
qD2 : 1N4007
3. Diodes
Watch the polarity !
D...
CATHODE
qR2: 220K (2-2-4-B-9)
qR3: 220K (2-2-4-B-9)
qR5: 470K (4-7-4-B-9)
qR10: 47 (4-7-0-B-9)
qR11: 47 (4-7-0-B-9)
qR12: 47 (4-7-0-B-9)
qR13: 47 (4-7-0-B-9)
2. 1/2W Resistors
R...
qZD1 : ZB12V0
4. Zenerdiode
Watch the polarity !
ZD...
CATHODE
qIC1 : 8P
5. IC socket, Watch the
position of the notch!

7
Construction
qT1 : BC547
10. Transistors.
qR1: 220 (2-2-1-B)
6. 1W Resistor
R...
2mm
qC3 : 100n (104)
qC4 : 100n (104)
qC6 : 100p (101)
qC7 : 10n (103)
qC8 : 10nF / 600V
qC9 : 10nF / 600V
qC10 : 10nF / 600V
qC11 : 10nF / 600V
7. Capacitors
qVR1 : UA78L05
11. Voltage Regulator
VR...
qSK1 : Power (2X)
qSK2 : Out1 (2X)
qSK3 : Out2 (2X)
qSK4 : Out3 (2X)
qSK5 : Out4 (2X)
8. PCB tabs
qRV1 : 100K
9. Trim potentiometer
R4

8
qC2 : 220µF / 25V
qC5 : 10µF / 35V
12. Electrolytic
Capacitors.
Watch the polarity !
C...
qLD1: 3mm Red
qLD2: 3mm Red
qLD3: 3mm Red
qLD4: 3mm Red
16. LED’s.
Watch the polarity !
qIC1: PIC12C508A
17. IC, Check the posi-
tion of the notch !
Construction
qTR1 : TIC225M
qTR2 : TIC225M
qTR3 : TIC225M
qTR4 : TIC225M
14. Triac.
The back side corresponds
to the thick line.
TR...
qF1 : 2A (slow)
13. Fuseholder + Fuse
qC1 : 680n / 600V
15. Capacitors
LD1
CATHODE

9
200W at 110-125VAC
400W at 220-240VAC
MAX ! For each
channel.
AC PLUG
18. Hook–up and use
Inspect the complete assembly once more
before applying power to the unit !
Hook-up and use
qSolder an AC cable to the SK1 pins (AC Power).
qSolder the cables of each lampholder to the appropriate
pins.
As this kit is shipped to different countries, their is no AC plug
supplied. You will need to attach a plug that matches your
electrical system.
You can adjust the running speed by turning the trimmer
“RV1”. Each LED will light up when a channel is activated.
OUT1OU
T
2
ACPOWER
O
U
T
3
O
U
T
4
L
N
LLL
NNN
N
L

10
19. PCB layout.
PCB

11
20. Schematic diagram.
Schematic diagram
SK1
ACPOWER
F1 2AR1
220/1W
C1 680n/600
R2 220K/.6W R3 220K/.6W
ZD1 ZB12V0
D1 1N4007 C2
220µ/25
IO
G N D
VR1 UA78L05
C3 100n C4
100n
C5 10µ
GP4/OSC2
3
V d d
1
GP5/OSC1/CLKIN
2
GP3/MCLR/Vpp
4GP2/T0CKl 5
GP0
7
GP1
6
V s s8
IC1 PIC12C508A
R4 3K3
RV1
100KSHS
C6
100pF
T1
BC547
D2
1N4007
C7
10n
LD1 LD2 LD3 LD4
R6 270 R7 270 R8 270 R9 270
TR2 TR1
4xTIC225M
TR3 TR4
SK2 OUT1 SK3 OUT2 SK4 OUT3 SK5 OUT4
R5 470K/.6WR10
47/.6W R11 47/.6W R12 47/.6W R13 47/.6W
C11
10n /600
C10
10n /600
C9
10n /600
C8
10n /600

VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
Modifications and typographical errors reserved
© Velleman Components nv.
H8032IP -2002 -ED1