Velleman High-Q Velleman-Kit K4006 User manual

Power supply for K4004B and K4005B
K4006
ILLUSTRATED ASSEMBLY MANUAL H4006IP-1
Total solder points: 36
Difficulty level: beginner 12345 advanced
Power supply for K4004B and K4005B
K4006
ILLUSTRATED ASSEMBLY MANUAL H4006IP-1
Total solder points: 36
Difficulty level: beginner 12345 advanced

2
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a small tip.
• Wipe it oftenon a wet sponge or cloth, to keep it clean; then apply solderto the tip, togive it a wetlook. This is called‘thinning’and will
protect the tip, and enables you to make goodconnections. When solder rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place.
• Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :
⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates,indicated as ‘NOTE’on a separate leaflet.
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.0
0
0
2
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:
• A good quality soldering iron (25-40W) with a small tip.
• Wipe it oftenon a wet sponge or cloth, to keep it clean; then apply solderto the tip, togive it a wetlook. This is called ‘thinning’and will
protect the tip, and enables you to make goodconnections. When solder rolls off the tip, it needs cleaning.
• Thin raisin-core solder. Do not use any flux or grease.
• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
cannot fly towards the eyes.
• Needle nose pliers, for bending leads, or to hold components in place.
• Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :
⇒ Make sure the skill level matches your experience, to avoid disappointments.
⇒ Follow the instructions carefully. Read and understand the entire step before you perform each operation.
⇒ Perform the assembly in the correct order as stated in this manual
⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
⇒ Values on the circuit diagram are subject to changes.
⇒ Values in this assembly guide are correct*
⇒ Use the check-boxes to mark your progress.
⇒ Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates,indicated as ‘NOTE’on a separate leaflet.
0
.0
0
0

3
Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE COR-
RECT MOUNTING SEQUENCE !
You will find the colour code for the resistances and the LEDs in the HALG
(general manual) and on our website: http://www.velleman.be/common/service.aspx
3
Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE COR-
RECT MOUNTING SEQUENCE !
You will find the colour code for the resistances and the LEDs in the HALG
(general manual) and on our website: http://www.velleman.be/common/service.aspx

4
 R1 : 2K7 (2 - 7 - 2 - B)
 R2 : 2K7 (2 - 7 - 2 - B)
1. 1W ResistorsR...
 F1 : 6,3A slow
 F2 : 6,3A slow
4. Fuse + fuseholder
F...
 LD1
 LD2
2. LEDs. Watch the polarity!
LD...
CATHODE
 C3 : 10.000µ F

C4 : 10.000µ F

C1 : Optional

C2 : Optional
Ordernr C1 & C2 : 10000LPOJ
7. Electrolytic Capacitors.
Watch the polarity !
C...
 J1
3. Screw terminal
 -V (2x)
 GND (2x)
 +V (2x)
5. PCB mounting tab
 B1 : RS603
(6A - 200V)
Watch the polarity!
6. Bridge rectifier

6 x
8. Flat receptacle
Wire
Insulation sleeve
Flat receptacle
Construction
4
 R1 : 2K7 (2 - 7 - 2 - B)
 R2 : 2K7 (2 - 7 - 2 - B)
1. 1W ResistorsR...
 F1 : 6,3A slow
 F2 : 6,3A slow
4. Fuse + fuseholder
F...
 LD1
 LD2
2. LEDs. Watch the polarity!
LD...
CATHODE
 C3 : 10.000µ F

C4 : 10.000µ F

C1 : Optional

C2 : Optional
Ordernr C1 & C2 : 10000LPOJ
7. Electrolytic Capacitors.
Watch the polarity !
C...
 J1
3. Screw terminal
 -V (2x)
 GND (2x)
 +V (2x)
5. PCB mounting tab
 B1 : RS603
(6A - 200V)
Watch the polarity!
6. Bridge rectifier

6 x
8. Flat receptacle
Wire
Insulation sleeve
Flat receptacle
Construction

5
Connection
K4004B,
K4005B
+V
GND
-V
K4006
+V
GND
-V
Speaker Power supply Transformer
K4005B 2 x 8 ohm 2 x 30VAC / 225VA Type 22530
K4005B 2 x 4 ohm 2 x 21VAC / 300VA Type 30021
K4005B 1 x 8 ohm 2 x 21VAC / 300VA Type 30021
K4004B 2 x 8 ohm 2 x 18VAC / 160VA Type 16018
K4004B 2 x 4 ohm 2 x 18VAC / 225VA Type 22518
K4004B 1 x 8 ohm 2 x 18VAC / 225VA Type 22518
Needs transformer :
9. Connection
5
Connection
K4004B,
K4005B
+V
GND
-V
K4006
+V
GND
-V
Speaker Power supply Transformer
K4005B 2 x 8 ohm 2 x 30VAC / 225VA Type 22530
K4005B 2 x 4 ohm 2 x 21VAC / 300VA Type 30021
K4005B 1 x 8 ohm 2 x 21VAC / 300VA Type 30021
K4004B 2 x 8 ohm 2 x 18VAC / 160VA Type 16018
K4004B 2 x 4 ohm 2 x 18VAC / 225VA Type 22518
K4004B 1 x 8 ohm 2 x 18VAC / 225VA Type 22518
Needs transformer :
9. Connection

6
10. PCB layout.
PCB
6
10. PCB layout.
PCB

7
11. Diagram
Diagram
7
11. Diagram
Diagram

Modifications and typographical errors reserved
© Velleman Components nv.
H4006IP - 2004 - ED1
VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
5
4
1
0
3
2
9
3115
7
5
Modifications and typographical errors reserved
© Velleman Components nv.
H4006IP - 2004 - ED1
VELLEMAN Components NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com
5
4
1
0
3
2
9
3115
7
5