Vents VDK Series User manual

USER’S MANUAL
FAN FOR SOLID FUEL BOILER
VDK Series
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CONTENTS
Safety requirements 3
Purpose 5
Delivery set 5
Designation key 5
Technical data 6
Unit design and operating principle 7
Mounting and set-up 7
Connection to power mains 8
Technical maintenance 8
Transportation and storage regulations 8
Manufacturer's warranty 8
Acceptance certificate 10
Seller information 10
Installation certificate 11
Warranty card 11
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This user’s manual consisting of the technical details, operating instructions and technical specication
covers the installation and mounting of the VDK fan for solid fuel boiler (hereinafter referred to as «the fan»
or «the unit» as mentioned in the «Safety requirements» and «Manufacturer’s warranty» sections as well as
in warnings and information blocks).
SAFETY REQUIREMENTS
Read the user’s manual carefully prior to installing and operating the unit.
Fulfil the user’s manual requirements as well as the provisions of all the applicable local and
national construction, electrical and technical norms and standards.
The warnings contained in the user’s manual must be considered most seriously since they
contain vital personal safety information.
Failure to follow the rules and safety precautions noted in this user’s manual may result in an
injury or unit damage.
After a careful reading of the manual, keep it for the entire service life of the unit.
While transferring the unit control the user’s manual must be turned over to the receiving
operator.
Symbol legend:
WARNING!
DO NOT!
UNIT MOUNTING AND OPERATION SAFETY PRECAUTIONS
• Disconnect the unit from power
mains prior to any installation
operations.
• The unit must be grounded!
• Do not lay the power cable of the
unit in close proximity to heating
equipment.
• While installing the unit follow
the safety regulations specific to
the use of electric tools.
• Do not change the power cable
length at your own discretion.
• Do not bend the power cable.
• Avoid damaging the power cable.
• Do not put any foreign objects on
the power cable.
• Do not operate the unit outside
the temperature range stated in
the user’s manual.
• Do not operate the unit
in aggressive or explosive
environments.
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• Do not use damaged equipment or
cables when connecting the unit to
power mains.
• Unpack the unit with care.
• Do not touch the unit controls with
wet hands.
• Do not carry out the installation and
maintenance operations with wet
hands.
• Do not wash the unit with water.
• Protect the electric parts of the
unit against ingress of water.
• Do not allow children to operate the
unit.
• Disconnect the unit from power
mains prior to any technical
maintenance.
• Do not store any explosive or highly
flammable substances in close
proximity to the unit.
• When the unit generates unusual
sounds, odour or emits smoke
disconnect it from power supply
and contact the Seller.
• Do not open the unit during
operation.
• Use the unit only for its intended
purpose.
• Do not block the air duct when the
unit is switched on.
• In case of continuous operation
of the unit periodically check the
security of mounting.
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PURPOSE
The fan is designed for pumping the air in the combustion chamber of the solid fuel boiler and for
optimizing fuel combustion. The fan facilitates the controlled process of fuel burning and combustion,
boiler efficiency improving and combustion process automation. May be used for ventilation of premises
and processing equipment.
THE UNIT MAY NOT BE OPERATED BY CHILDREN OR
PERSONS WITH REDUCED PHYSICAL, MENTAL OR SENSORY
CAPACITIES, OR LACKING THE APPROPRIATE TRAINING.
THEUNITMUSTBEINSTALLEDANDCONNECTEDONLYBYPROPERLY
QUALIFIED PERSONNEL AFTER THE APPROPRIATE BRIEFING.
THE CHOICE OF UNIT INSTALLATION LOCATION MUST PREVENT
UNAUTHORIZED ACCESS BY UNATTENDED CHILDREN.
DELIVERY SET
Fan 1 item
User's manual 1 item
Packaging 1 item
DESIGNATION KEY
VDK - X - X - K
Fan for solid fuel boiler
Impeller diameter [mm]
Casing material
A — aluminium
_ — steel
Damper availability:
_ – not equipped with a damper
K – equipped with a damper
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TECHNICAL DATA
The fan is designed for indoor application.
The unit design is constantly being improved, so some models can slightly differ from those ones
described in this manual.
Ød
H
A2
H2
L
B1
B
H1
A
A1
B2
Model Dimensions [mm]
Ød A A1 A2 B B1 B2 H H1 H2 L
VDK 120 6,3 122 35 73 154 136 76 229 92 50 176
Technical data Model
VDK 120
Voltage [V] 1~ 230
Frequency [Hz] 50 60
Power [W] 65 81
Current [A] 0,29 0,35
Max. air capacity [m3/h] 273 282
Maximum pressure, Pa 335 435
RPM 2350 2390
Sound pressure level at 3 m distance [dB(A)] 56 57
Maximum transported air temperature [°C] -15 +40 -15 +40
Ingress protection rating IP 44
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DESIGN AND OPERATING PRINCIPLE
The motor with an external rotor and an impeller with forward-curved blades is attached to the fan
casing. Casing material is aluminium alloy or painted cold rolled sheet steel. The fan inlet is protected by a
grid. The fan outlet is flanged. A gravity damper installed on the outlet side of the fan blocks air access to
the boiler when the fan is turned off.
MOUNTING AND SET-UP
MAKE SURE THE UNIT IS NOT DAMAGED BEFORE OPERATING IT.
OTHERWISE DO NOT USE A DAMAGED UNIT AND CONTACT THE SELLER.
DO NOT MOUNT THE UNIT ON UNEVEN SURFACE. WHILE TIGHTENING THE
FASTENERS DO NOT APPLY EXCESSIVE FORCE TO PREVENT UNIT CASING
DEFORMATION.
Before mounting the unit adjust the weigh position by moving it along the axis so that the gravity
damper closes the outlet opening of the fan.
The fan is mounted to the solid fuel boiler with a flange and screws.
It’s advisable to use a gasket between a flange and a boiler.
Screws and a gasket are not included in the delivery.
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CONNECTION TO POWER MAINS
Connect the fan to single-phase AC 230 V / 50(60) Hz power mains by using the 3x0,75 mm2pre-wired
power cord with the IEC power connector compliant with the EN 60320 C13 10 A / 250 V standard. The
connection is made to the control unit of the boiler. The power supply connection diagram of the fan is
shown in the figure below. The control unit is not included in the delivery.
M
blue
yellow-green
black
brown ~230 V / 50(60) Hz
PE
NL
L
PE
N
MOTOR
TECHNICAL MAINTENANCE
Once a year check the fan for wear or damage, clean the impeller blades and check the electrical
connection status to ensure continuous operation of the unit.
TRANSPORTATION AND STORAGE REGULATIONS
Store the unit in the manufacturer’s original packing box in a dry closed ventilated premise with
temperature range from +5 °C to + 40 °C.
Storage environment must not contain aggressive vapours and chemical mixtures provoking corrosion,
insulation and sealing deformation.
Use hoist machinery for handling and transportation to prevent possible mechanical damages of the
unit.
Follow the applicable moving regulations specific to the particular cargo type while loading and
unloading.
The unit can be carried in the original packing by any mode of transport provided proper protection
against precipitation and mechanical damage.
Avoid sharp blows, scratches or rough handling during loading and unloading.
MANUFACTURER’S WARRANTY
The manufacturer hereby warrants normal operation of the unit for 24 months after the retail sale date
provided the user’s observance of the transportation, storage, mounting and operation regulations.
Should any malfunctions occur in the course of the unit operation through the Manufacturer’s fault
during the guaranteed period of operation the user is entitled to elimination of faults by the manufacturer by
means of warranty repair at the factory free of charge.
The warranty repair shall include work specific to elimination of faults in the unit operation to ensure its
intended use by the user within the guaranteed period of operation.
The faults are eliminated by means of replacement or repair of the unit components or a specific part of
such unit component.
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The warranty repair does not include:
• routine technical maintenance
• unit installation / dismantling
• unit setup
To benefit from warranty repair the user must provide the unit, the user’s manual with the purchase date
stamp and the payment document certifying the purchase.
The unit model must comply with the one stated in the user’s manual.
Contact the Seller for warranty service.
The manufacturer’s warranty does not apply to the following cases:
• User’s failure to submit the unit with the entire delivery package as stated in the user’s manual
including submission with missing component parts previously dismounted by the user.
• Mismatch of the unit model and the brand name with the information stated on the unit packing
and in the user’s manual.
• User’s failure to ensure timely technical maintenance of the unit.
• External damage to the unit casing (excluding external modifications as required for installation)
and internal components caused by the user.
• Redesign or engineering changes to the unit.
• Replacement and use of any assemblies, parts and components not approved by the manufacturer.
• Unit misuse.
• User’s violation of the unit installation regulations.
• User’s violation of the unit control regulations.
• Unit connection to the power mains with a voltage different from the one stated in the user’s
manual.
• Unit breakdown due to voltage surges in the power mains.
• Discretionary repair of the unit by the user.
• Unit repair by any persons without the manufacturer’s authorization.
• Expiration of the unit warranty period.
• User’s violation of the unit transportation regulations.
• User’s violation of the unit storage regulations.
• Wrongful actions against the unit committed by third parties.
• Unit breakdown due to circumstances of insuperable force (fire, flood, earthquake, war, hostilities
of any kind, blockades).
• Missing seals if provided by the user’s manual.
• Failure to submit the user’s manual with the unit purchase date stamp.
• Missing payment document certifying the unit purchase.
FOLLOWING THE REGULATIONS STIPULATED HEREIN WILL ENSURE A LONG
AND TROUBLEFREE OPERATION OF THE UNIT.
USERS’CLAIMS SHALL BE A SUBJECT TO REVIEW ONLY UPON PRESENTATION
OF THE UNIT, THE PAYMENT DOCUMENT AND THE USER’S MANUAL WITH
THE SALE DATE STAMP.
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ACCEPTANCE CERTIFICATE
Unit Type Fan for solid fuel boiler
Model VDK __________________
Serial Number
Manufacture Date
is compliant with the technical specifications and is hereby declared ready for service. We hereby declare that
the product complies with the essential protection requirements of Electromagnetic Council Directive2004/108/
EC, 89/336/EEC and Low Voltage Directive 2006/95/EC, 73/23/EEC and CE-marking Directive 93/68/EEC on the
approximation of the laws of the Member States relating to electromagnetic compatibility.
This certificate is issued following test carried out on samples of the product referred to above.
Quality
Inspector’s Stamp
SELLER INFORMATION
Seller
Address
Phone Number
E-mail
Purchase Date
This is to certify acceptance of the complete unit delivery with the user’s
manual. The warranty terms are acknowledged and accepted.
Customer’s Signature
Seller’s Stamp
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MOUNTING CERTIFICATE
Installation
Company Stamp
The unit has been connected to power mains pursuant to the requirements
stated in the present user’s manual.
Company Name
Address
Phone Number
Installation Technician's
Full Name
Installation Date: Signature:
The unit has been installed in accordance with the provisions of all the
applicable local and national construction, electrical and technical
codes and standards. The unit operates normally as intended by the
manufacturer.
Signature:
WARRANTY CARD
Unit Type Fan for solid fuel boiler
Model VDK __________________
Serial Number
Manufacture Date
Purchase Date
Warranty Period
Seller Seller’s Stamp
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