Vermont Castings Signature Series VCS325SSBI Series Manual

VCS325SSBI Series and VCS525SSBI Series
Assembly Procedures
Tools Required: Knife or scissors, Phillips or Robertson (square head) screwdriver.
CAUTION: This grill is intended ONLY to be built into an enclosure.
CAUTION: The assembly of this grill requires two (2) people. 30007230 10/14 Rev. 1 En
Model VCS525SSBI Shown
WARNING: Some parts may have sharp edges; to avoid injury, wearing gloves during assem-
bly, lifting or moving the grill is recommended. Protective eyewear and long sleeves are also
strongly recommended.

230007230
VCS325SSBI/525SSBI Series Assembly
Step 1: Unpack Carton and Verify Contents
Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top. The sleeve sur-
rounding the barbecue can be removed by lifting it straight up and over the top of the unit. Compare all con-
tents to the parts list and the carton content lists below. Refer to the parts list for fastener detail.
CAUTION: Some parts may have sharp edges; to avoid injury, wearing gloves during assembly is strongly
recommended.
Remove two (2) tie-down brackets, one on each lower side of unit, by removing two (2) screws from each
bracket. Discard brackets.
IMPORTANT: Replace screws removed from lower sides of unit.
VCS325SSBI Carton Contents
1. Grease Tray
2. Spit Rod
3. Front Grease Tray
4. Cook Grates (2)
5. Warming Rack
6. Cover Rear
7. Heat Plates (3)
8. Bracket, Right
9. Bracket, Left
10. Rotisserie Kit
Literature Bag (30007234)
Assembly Instructions
Parts List
User’s Manual
Battery “AA”
Lid Bumper (Set of 6)
Hardware Bag
Handle
Battery Case
6
1
2
35
7
8
9
4
10
Literature
Bag

3
30007230
VCS325SSBI/525SSBI Series Assembly
VCS525SSBI Carton Contents
1. Grease Tray
2. Spit Rod
3. Front Grease Tray
4. Cook Grates (4)
5. Warming Rack
6. Cover Rear
7. Heat Plates (5)
8. Bracket Right
9. Bracket Left
10. Rotisserie Kit
Step 1: Unpack Carton and Verify Contents (continued)
5
6
23
4
1
8
9
710
Literature Bag
Literature Bag (30007234)
Assembly Instructions
Parts List
User’s Manual
Battery “AA”
Lid Bumper (Set of 6)
Hardware Bag
Handle
Battery Case

430007230
VCS325SSBI/525SSBI Series Assembly
VCS325SSBI / VCS525SSBI Framing Dimensions
When Using Noncombustible Materials
A
ED
F
I
BL
P
H
N
M
G
J
K
C
O
Q
Q
Q
Drain Holes
(2" diameter)
B332a
Drain Holes
(2" diameter)
Ref. VCS325SSBI VCS525SSBI
A 311⁄2" (800 mm) 431⁄2" (1105 mm)
B 24" (610 mm) 24" (610 mm)
C 93⁄8" (239 mm) 93⁄8" (239 mm)
D 311⁄16" (78 mm) 311⁄16" (78 mm)
E 3" (76 mm) 3" (76 mm)
F 2" (51 mm) 2" (51 mm)
G 43⁄4" (120 mm) 43⁄4" (120 mm)
H 183⁄4" (476 mm) 183⁄4" (476 mm)
I 283⁄4" (730 mm) 38" (965 mm)
J* 125⁄8" (321 mm) 125⁄8" (321 mm)
K* 181⁄4" (464 mm) 181⁄4" (464 mm)
L 10" (254 mm) 10" (254 mm)
M* 31⁄2" (89 mm) Min. 31⁄2" (89 mm) Min.
N 4" (102 mm) Min. 4" (102 mm) Min.
O 4" (102 mm) Min. 4" (102 mm) Min.
P* 21⁄2" (64 mm) Min. 21⁄2" (64 mm) Min.
Q** 36" (914 mm) 36" (914 mm)
*Applies if optional side burner Model VCSSBIB will be installed.
** Clearance from grill lid/hood to combustible materials.
NOTE: If the optional side sear burner Model VCSSBIE will be installed, refer to installation instructions suppied with burner kit for
framing dimensions.
NOTE: If the grill is installed directly under a combustible overhang or ceiling, the ceiling must be at least 38" (965 mm) above the
countertop.

5
30007230
VCS325SSBI/525SSBI Series Assembly
VCS325SSBI / VCS525SSBI Framing Dimensions
When Using Combustible Materials
(ZC Insulated Jacket Required for Installation)
T
U
V
V
V
A
S S D E
F
I
BL
O
P
C
H
N
M
G
J
K
C
L
W
W
W
Ref. VCS325SSBI VCS525SSBI
A 335⁄16" (846 mm) 455⁄16" (1153 mm)
B 245⁄8" (626 mm) 245⁄8" (626 mm)
C 111⁄8" (283 mm) 111⁄8" (283 mm)
D 31⁄16" (78 mm) 31⁄16" (78 mm)
E 3" (76 mm) 3" (76 mm)
F 2" (51 mm) 2" (51 mm)
G 3" (76 mm) 3" (76 mm)
H* 183⁄4" (476 mm) 183⁄4" (476 mm)
I 283⁄4" (730 mm) 38" (965 mm)
J 125⁄8" (321 mm) 125⁄8" (321 mm)
K 181⁄4" (464 mm) 181⁄4" (464 mm)
L 10" (254 mm) 10" (254 mm)
M 31⁄2" (89 mm) Min. 31⁄2" (89 mm) Min.
N 4" (102 mm) Min. 4" (102 mm) Min.
O 4" (102 mm) Min. 4" (102 mm) Min.
P 21⁄2" (64 mm) Min. 21⁄2" (64 mm) Min.
S 97⁄8" (250 mm) 1313⁄16" (350 mm)
T 3" (76 mm) 3" (76 mm)
U 4" (102 mm) 4" (102 mm)
V 515⁄16" (150 mm) 515⁄16" (150 mm)
W** 36" (914 mm) 36" (914 mm)
Drain Holes
(2" diameter)
Drain Holes
(2" diameter)
B333a
*Applies if optional side burner Model VCSSBIB will be installed.
**** Clearance from grill lid/hood to combustible materials.
NOTE: If the optional side sear burner Model VCSSBIE will be installed, refer to installation instructions suppied with burner kit for
framing dimensions.
NOTE: If the grill is installed directly under a combustible overhang or ceiling, the ceiling must be at least 38" (965 mm) above the
countertop.

630007230
VCS325SSBI/525SSBI Series Assembly
NOTE: Ensure your grill enclosure has been constructed according to the exact specifications shown in Figure 2. If the en-
closure is constructed of wood or other similar combustible materials, the use of the insulated jacket Model VCS301SSIJ
or VCS501SSIJ is required.
If you have an LP model with a 20lb cylinder stored in the enclosure, ensure there are at least two (2) air ventilation
openings of 10 sq. inches (64.5 cm2) 180 degrees apart and they are level with the cylinder valve. Another two (2)
openings with the same dimensions and distance are required to be level with the base of the cylinder. An enclosure for
an LP gas cylinder shall be ventilated by openings at both the upper and lower levels of the enclosure.The effectiveness
of the opening(s) for purposes of ventilation shall be determined with the LP gas supply cylinder in place. This shall be
accompanied by one of the following:
a. One side of the enclosure shall be completely open; or
b. For a cylinder enclosure having four (4) sides, a top and a bottom and intended for installation in a built-in enclosure:
1. At least one (1) ventilation opening shall be provided on the exposed exterior side of the enclosure located within
5 in. (127 mm) of the top of the enclosure and unobstructed. The opening(s) shall have a total free area of not less
than 1 in2/lb (14.2 cm2/kg) of stored fuel capacity.
2. At least one ventilation opening shall be provide don the exposed, exterior side of the enclosure 1 in (25.4 mm)
or less from the floor level and shall have a total free area of not less than 1/2 in2/lb (7.1 cm/kg) of stored fuel
capacity. The upper edge shall be no more than 5 in (127 mm) above the floor level.
3. Every opening shall have a minimum dimension so as to permit the entrance of a 1/8 in (3.2 mm) rod.
Always confirm the installation of this grill conforms with the requirements of all local codes or, in the absence of any
applicable local codes, with either the National Fuel Gas Code,ANSI Z223.1/NFPA54, or CSAB149.1, Natural Gas and
Propane Installation Code.

7
30007230
VCS325SSBI/525SSBI Series Assembly
Step 2: Assemble Brackets
Parts Required:
(1) Main Grill Unit
(1) Left Bracket
(1) Right Bracket
(4) #10 x 1/2" Bolts
(4) #10 Lock Nuts
Figure 1
Prop up the front of the grill unit on a 2" or 3" block of wood or some other similar item. Remove the two (2)
1/4-20 x 3/8" bolts located at the top, right corner on the left and right side of the base assembly and loosen
the two (2) front 1/4-20 x 3/8" bolts as shown.
Attach the right bracket to the grill base by aligning the holes over the loosened bolts and gently pushing
down on the bracket until the bolts settle into the grooves.
NOTE: Ensure the bottom of the flanges on the left and right brackets slide between the flange of the bottom
cover and the console.
Secure the rear of the brackets to the grill unit using the 1/4-20 x 3/8" bolts initially removed. Secure the
brackets to the lower, front of the grill body by inserting two (2) #10 x 1/2" bolts and two (2) #10 nuts as shown.
Figure 1
1/4-20 x 3/8" Screw
(remove from base as-
sembly)
#10 Bolts
Right Bracket
1/4-20 x 3/8" Bolt
(remove half way from base assembly)
B517

830007230
VCS325SSBI/525SSBI Series Assembly
Step 3: Assemble the Rear Panel
Parts Required:
(1) Rear Panel
(1) Back Flange
(4) Self-tapping Screws
Figure 2
Attach the back flange of the rear panel to the grill base with two (2) self-tapping screws.
Fasten the ends of the rear panel to the left and right brackets with two (2) self-tapping screws.
Figure 2
Rear Panel
Self-tapping Screws
B363

9
30007230
VCS325SSBI/525SSBI Series Assembly
Step 4: Assemble the Grease Tray Front and Handle
Parts Required:
(1) Grease Tray Front
(1) Handle (with screws)
(2) #10 Bolts
(2) #10 Nuts
Figure 3
Remove the grease tray from the front of the grill base (below the control console). Remove the protective
plastic from the grease tray front. Attach the grease tray front to the front lip of the grease tray with two (2)
#10 bolts and tighten using two (2) #10 nuts.
Attach the handle to the tray with the two (2) screws supplied with the handle.
NOTE: Do not reinsert the grease tray into the grill base at this time.
SERVICE NOTE: Due to the shallow depth of the grease tray, ensure it is cleaned frequently to avoid a pos-
sible grease fire.
Grease Tray
#10 Nuts
Grease Tray Front
Handle Hardware
Handle
#10 Bolts
B256
Figure 3

10 30007230
VCS325SSBI/525SSBI Series Assembly
Step 5: Install Backlighting Batteries and Battery Case into Battery Holder
Bracket
Parts Required:
(1) Battery Case
(8) ‘AA’ Batteries
NOTE: Eight (8) ‘AA’ batteries are required for all grill models. (Not included)
Figure 4
Install eight (8) batteries into supplied battery case, taking care of correct polarity.
The battery holder bracket and wire connector are behind the lower left side of the console panel just below
the left control knob.
The battery holder bracket is hinged on its right side. Reaching under the console with four (4) fingers, push
the battery holder bracket’s left side back.
Find the nearby wire connector and snap onto battery case. Slide battery case into battery holder bracket.
Pull bracket forward to original position. Secure any dangling wires.
WARNING: Replacing the battery incorrectly might result in an explosion. Replace the battery only with the
same or equivalent type recommended by the manufacturer. Dispose of used batteries according to your
local environmental guidelines.
Figure 4 Battery case and holder bracket shown removed
from console panel for clarity.