Vermont Castings VM448 User manual




50004425 10/07 Rev. 3 En
USER’S MANUAL
for
Models VM448, VM508
& VM658
Gas Barbecue Grill
(Propane & Natural Gas)
Model VM658
Shown
WARNING: Grills cannot be converted from Pro-
pane to Natural Gas or Natural Gas to Propane







 


 
DANGER WARNING







STOP!
NO NEED TO RETURN TO THE STORE
Questions With The Assembly?
Require Parts Information?
Product Under Manufacturer’s Warranty?
TO HELP US HELP YOU
Fill In The Information Below:
Retain This User’s Manual And Proof Of Purchase For Future Reference
Model Number
Numéro du modèle
Número de modelo
Date of Purchase
Date d’achat
Fecha de compra
Product Serial No.
Numéro de série du produit
Número de serie del producto
MODEL NUMBER AND PRODUCT SERIAL NUMBER CAN BE FOUND ON THE CERTIFICATION LABEL OF YOUR GRILL
LE NUMÉRO DU MODÈLE ET LE NUMÉRO DE SÉRIE DU PRODUIT SE TROUVENT SUR L’ÉTIQUETTE DE CERTIFICATION
DE VOTRE BARBECUE
EL NÚMERO DE MODELO Y EL NÚMERO DE SERIE DEL PRODUCTO SE ENCUENTRA EN LA ETIQUETA DE CERTIFI-
CACIÓN DE SU BARBACOA
ARRÊT !
Appelez-nous sans frais
États-Unis : 1-800-668-5323
Canada : 1-800-668-5323
Du lundi au vendredi, de 9 h
00 à 17 h 00 HNE
Call Toll-Free
Canada: 1-800-668-5323
USA: 1-800-668-5323
Monday to Friday 9:00 A.M. to
5:00 P.M. E.S.T.
POUR NOUS AIDER À VOUS AIDER
Veuillez remplir les données suivantes :
Conservez ce Manuel du propriétaire et preuve d’achat pour consultation ultérieure
¡ALTO!
Llame sin costo
Estados Unidos: 1-800-668-5323
Canadá: 1-800-668-5323
de lunes a viernes de 9:00 A.M. a
5:00 P.M. hora estándar del este
NO ES NECESARIO QUE REGRESE A LA
TIENDA
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¿El producto tiene garantía del fabricante?
PAS BESOIN DE RETOURNER AU
MAGASIN
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PARA AYUDARNOS A AYUDARLE
Complete la siguiente información:
Guarde este Manual del usuario y Prueba de compra para futuras referencias

50004425



Lid
Cooking Grates
Warming Rack
Side Burner
(if equipped)
Side Burner
Cover
Side Shelf
Condiment
Tray
Burner
Control
Knobs
Interior Shelf
(if equipped)
Rotisserie
Control Knob
(if equipped)
Igniter
Shelf Light & Con-
sole Light Buttons
(if equipped)
Condiment
Tray
Shelf Light
(if equipped)
Marinating Station
(if equipped)
Side Shelf
Skirt
Leveling Glide
LP Cylinder
Location
Model VM658 Shown
Parts Identification
Page i

50004425

e Signal Words used in this Manual, and their intended meanings, are as follows :
 Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily
injury.
 Indicates that a failure to observe the safety instructions could result in serious bodily injury.
 Indicates that a failure to observe the safety instructions could result in property damage or minor
bodily injury.
 Designates important information relating to the safe use of the Grill.

Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates very high tem-
peratures for cooking and emits carbon monoxide as a by-product of combustion, prudent precautions must
be taken to assure its safe use.
Page ii
Warnings
is Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used in accor-
dance with the Warnings and Operating Instructions contained in this Manual.
Always comply with all of the Warnings and Operating Instructions contained in this manual to pre-
vent personal injury or property damage.
DANGER
•is Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed, breezeway, or any other enclosed area, to prevent
a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.
is outdoor cooking gas appliance is not intended to be installed in or on boats (any vessels).
is outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles.
 Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel
through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if ignited,
could produce a violent fire or explosion.
Never install a propane cylinder in this grill if it is more than 80% full, as the contents may lack adequate room
for expansion when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder-compartment of this Grill, because it will be exposed
to high temperatures when the Grill is in use.



50004425

Page iii
Warnings
36" (1m)
36" (1m)



B123
DANGER
•  (i.e. where it is enclosed in
any type of construction), to prevent a fire or gas explosion.
•  or rec-
reational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxia-
tion.
•  to prevent the accumulation of gas and a possible fire or
explosion.
• 
WARNING
• 
a combustible object (e.g., an awning or umbrella) or in
a covered area (e.g., a porch or gazebo) before lighting
it, to prevent a possible fire.
• 
 the overhang of a house, a garage or other structure
before lighting it. An overhang will serve to deflect flare-
ups and radiated heat into the structure itself, which
could result in a fire.
• 
36” (914 mm) away from any combustible materials or
surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Grill.
e temperature of a grease fire or of the radiated heat
might otherwise be sufficient to ignite nearby combustibles
or volatile substances.
•   
combustion and ventilation air, but never position it in
the direct path of a strong wind.
•  to
prevent uncontrolled grease fires from erupting.
•  or while it is still hot, to prevent possible personal in-
jury.
•  in the vicinity of this Grill or in the vicinity
of any other heat-generating appliances, because of the danger of starting a fire.
•  or, in the
absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54, or CSA
B149.1, Natural Gas and Propane Installation Code.

50004425
 
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room for expansion
when exposed to heat. Propane vapor may then be vented through the pressure release valve, which could accumu-
late in a pool and later result in a fire or explosion.
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than 80 %
full. An empty cylinder will weigh about 19 lbs., while a properly filled cylinder should weigh no more than 39 lb.
• Never store a spare Propane Cylinder in the cylinder-compartment of this Grill. Exposing a disconnected cylinder
to heat could result in the venting of propane vapor through the pressure release valve, and the resulting pooled
vapor could cause a violent fire. (No hazard is posed by the connected cylinder if it is not overfilled, however, as it
tends to refrigerate itself while it is being used.)
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that would
restrict the circulation of ventilation air. Good ventilation will prevent any leaked propane vapor (which is heavier
than air) from pooling. Pooled propane vapor is a hazard, as it could explode if ignited.
• Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and removed
from any heat source. Always store those cylinders in an upright position. Never store a spare cylinder in the vicin-
ity of this Grill, or in the vicinity of any other heat-generating appliance.
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the
Grill. Never operate the Grill with propane gas if it has been configured to use natural gas, to prevent
hazardous overheating.
• Always confirm that there are no gas leaks before lighting this Grill. Turn on the main gas valve while the
burner valves are set to the “OFF” position. Apply a 50/50 solution of liquid soap and water to the gas
supply line connectors with a brush or spray bottle, and watch for bubbles. If bubbles appear, a leak is
indicated.
• Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a match or
open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this
Grill. If necessary, install a replacement hose and regulator obtained from the manufacturer before light-
ing this Grill. is procedure requires the opening of a door (or doors) in the Grill.

• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.
• Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, and never attempt
to use propane gas if it has been configured to use natural gas, to prevent possible bodily injury.
• Always employ a qualified service agency to install all necessary natural gas supply plumbing, for safety reasons and
to assure compliance with all applicable Codes.
Page iv
Warnings
DANGER
WARNING
WARNING

50004425

• Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas.
• Always seek assistance from your gas supplier or your local Fire Department if the gas smell persists, because of the
danger of fire or explosion.
• Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap and wa-
ter to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. If bubbles appear, a leak is
detected.
• Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a match or
open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this Grill. If
necessary, install a replacement before lighting this Grill. is procedure requires the opening of a door or doors in
the Grill.
• Never permit a gas supply line to contact any heated surface of this Grill.

• Always keep children and pets under close supervision when using this Grill, and never permit them to come near
the Grill while it is in use, as the exterior surfaces will be extremely hot.
• Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas supply valve
after cooking has been completed, to prevent possible burns. Always use insulated pot holders when handling con-
tainers of hot food.
• Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.
• Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in the vicinity of
any other heat-generating appliance.
Safety
Page v
WARNING
WARNING

50004425

• Always confirm that this Grill has been grounded in accordance with applicable local Codes or, in the absence of
local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electrical Code, CSA C22.1,
when an external electrical source is being utilized for the Rotisserie Motor.
1. Never immerse the power cord or power plug in water, or in any other liquid to protect against electric shock;
2. Always unplug the power cord from the outlet when not in use, and before cleaning the Grill. Always allow the
unit to cool before installing or removing any Rotisserie components;
3. Always contact the manufacturer for necessary repair services, if the unit has malfunctioned or has been damaged in
any manner, and never attempt to operate the unit with a damaged power cord or power plug;
4. Never allow the power cord to contact a hot surface or to hang over the edge of a table, where it might sustain dam-
age;
5. Never use this Grill for any purpose other than the ones specifically intended by the manufacturer;
6. Always connect the power cord to the Grill first, and then plug it into the power outlet;
7. Always connect this Grill to an electrical circuit protected by a Ground Fault Interrupter (GFI);
8. Never remove the 3-pronged (grounded) power plug from the existing Rotisserie Motor power cord, and never con-
nect the 3-pronged (grounded) power plug to a 2-pronged adapter.
9. If it is necessary to use an extension cord, always select one that has a 3-pronged (grounded) power plug; that is
adequate for the power rating of the unit; and that has been approved for outdoor use, and has a W-A marking.
10.Keep any electrical supply cord and the fuel supply hose away from any heated surface.
11.Electrical Grounding Instructions: is outdoor cooking gas appliance is equipped with a three-pronged (ground-
ing) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-
pronged receptacle. Do not cut or remove the grounding prong from this plug.

Replacing the battery incorrectly might result in an explosion. Replace the battery only with the same or equivalent
type recommended by the manufacturer. Dispose of used batteries according to your local environmental guidelines.
WARNING
Page vi
Safety
WARNING

50004425
 Parts Identification ............................................................................ i
Important Warnings .................................................................. ii - vi
Clearance Requirements .................................................................. ii
Table of Contents ............................................................................1
Fuels .................................................................................................2
Safety ................................................................................................3
 Hooking Up to the Gas Supply ........................................................4
LP Gas Supply Connection ..............................................................4
Natural Gas Supply Connection .......................................................5
Test for Leaks ....................................................................................5
 Control Functions ............................................................................6
Lighting the Main Burners ...............................................................7
Turning the Burners Off ..................................................................8
Flare-ups ...........................................................................................8
Match Lighting the Main Burner ......................................................8
Lighting the Rotisserie Burner ..........................................................9
Match Lighting the Rotisserie Burner ...............................................9
Rotisserie Setup ..............................................................................10
Lighting the Side Burner ................................................................11
Shutting the Side Burner Off ..........................................................11
 Methods of Cooking .......................................................................12
Preparing Food for the Grill ..........................................................13
Grilling Tips ..................................................................................14
Cooking Time Chart ....................................................................15
 Burners ...........................................................................................18
 Rotisserie Burners ...........................................................................19
Side Burners ...................................................................................19
Cooking Grids .................................................................................19
Drip Tray .......................................................................................20
Stainless Steel Panels .......................................................................20
Porcelain Enamel Castings ..............................................................20
Burner Adjustment ..........................................................................21
 .........................................................................................22
 ........................................................................................................24
Table of Contents
Page 1

50004425

Never use Natural Gas in a Grill that has been configured to burn Propane Gas, (and never use Propane Gas in a Grill
that has been configured to use Natural Gas) to avoid possible bodily injury. Always consult the Rating Label on the
back of the Grill to confirm that it has been configured to burn Propane Gas.
Always install the pressure regulator and Type 1 propane gas supply coupling and hose that has been provided with
your Propane Grill, as pictured in Figure 2.
• Always install a standard 20 lb. propane cylinder that has been equipped with a Type I valve outlet as shown in
Figure 3, and that is 12” in diameter and 18” in height. Always use a propane cylinder that has been constructed
and marked in conformance
with either the specifica-
tions for LP Gas Cylinders
of the U.S. Department
of Transportation or the
specifications in the Na-
tional Standard of Canada,
CAN/CSA-B339, Cylinder,
Spheres and Tube for Trans-
portation of Dangerous
Goods, as applicable.
• Always confirm that
your propane cylinder is
equipped with a shutoff
valve terminating in a Type
I propane cylinder valve
outlet connection, and that it has been provided with a collar to
protect the cylinder valve.
• Never install a propane cylinder in this Grill unless it is
equipped with a listed Overfill Protection Device (OPD).
• Always have a new propane cylinder properly purged of air by
your certified propane gas dealer. Since a new cylinder is initially
filled with air, the air must first be purged before it is filled with
propane.
• Always visually inspect the gas supply line for fraying, cracking
or rodent damage before each use of this Grill and, if neces-
sary, install a replacement hose and regulator obtained from the
manufacturer prior to lighting this Grill.
• Always place a dust cap on the cylinder valve outlet whenever
the cylinder is not in use and always install the dust cap that was
provided with the cylinder valve. e use of an incorrect dust
cap could result in leakage of propane.
Safety
Page 2



Shutoff Valve
Collar
B125
Figure 3
WARNING



Check hose for breaks
or wear before each
use.
Type 1 Connector
Regulator B124
Figure 2 To Main Burner Manifold
To Side Burner
Valve

50004425
Never install a freestanding outdoor propane Grill in an “island” configuration, (i.e. where it is enclosed in any type of
construction), to prevent a fire or gas explosion.
a) Never store a spare LP - Gas Cylinder under or near this appliance
b) Never fill the cylinder beyond 80% full; and
c) Always comply with these warnings, to prevent a fire causing death or serious injury.
Always confirm that all opening in the cylinder-compartmet of this Grill are free of any obstructions that would restrict
the circulation of ventilation air. Good ventilation will prevent any leaked propane vapor (which is heavier than air) from
pooling. Pooled propane vapor is a hazard, as it could explode if ignited.
 
 

 

 

• 
• 

• 
• 
• 
• 

• 
• 
• 
• 

Page 3
Safety

DANGER
WARNING
NOTICE
Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas cylinder prior to each
refilling, in accordance with DOT or TC requirements for propane cylinders.

50004425


1. Always secure the propane tank in the tank locator hole in
the bottom pan of the cylinder-compartment.
2. Always confirm that all burner control knobs are in the
OFF position before activating the gas supply.
3. Always connect the gas supply regulator by
first inserting the nipple of the valve coupling
into the tank valve and then tightening the con-
nection collar by turning it clockwise with one
hand while holding the regulator with the other as
shown in Figure 4.
Always conduct the gas leak test described on Page 5 before
attempting to light this Grill, to prevent a possible fire or
explosion.
1. Never store or use gasoline or any other volatile substance in
the vicinity of this Grill.
2. Never store a spare propane cylinder in the vicinity of this Grill, or in the vicinity
of any other potential heat source.
Always consult your local gas supplier for professional assistance before attempting to
connect this Grill to a fixed pipe bulk Propane (LP) gas supply system.
Gas Hookup
Page 4



Figure 4
B166



Figure 5
B126
50/50 Solution of liquid
soap and water
WARNING
NOTICE

50004425



1. Retract the Sleeve on the Socket as shown in Figure 6a.
2. Insert Plug and release the Sleeve. (Fig. 6b)
3. Push the Plug until Sleeve snaps forward to lock the Plug in the
Socket.

1. Push Sleeve back and pull the Plug out.
• Never use Propane Gas in a Grill that has been configured to burn
Natural Gas, (and never use Natural Gas in a Grill that has been
configured to use Propane Gas), to avoid possible bodily injury. Always consult the Rating Label on the back of the
Grill to confirm that it has been configured to burn Natural Gas.
• Always utilitze a qualifed service agency to perform all required gas supply plumbing. In the U.S., the supply
connection must be made in accordance with local code or, in the absence of local codes, with the national fuel
gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection shall be carried out in accordance with the
provincial authorities having jurisdiction and in accordance with the requirements of the CSA B149.1 installation
code.
• A shutoff value must be installed between the gas grill and the main supply. For natural gas, use a 3/8” or 1/2”
natural gas supply line capable of an input of at least 100,000 BTUs (depending on the model).
• Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure tests of the gas
supply piping system at pressures which exceed 1/2 psi (3.5 kPa).
• Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve


1. Always confirm that all burner control knobs are in the OFF position.
2. Always connect the gas supply hose first and then open the gas shutoff valve.
3. Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection points (as
illustrated in Figure 5) to test for gas leaks. Never use a match or open flame for that purpose.
4. Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off the gas im-
mediately at the gas supply valve and tighten the connection, if you find that a leak exists.
5. Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.
6. Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier promptly to
obtain assistance.
Page 5
Gas Hookup
Retract Sleeve
Release Sleeve
B127
sleeve connect
8/07
Figure 6a
Figure 6b B127
WARNING

50004425


Always open the Propane Tank Valve immediately before lighting the Grill and always close it immediately after
cooking has been completed.
Never open the Propane Tank Valve unless the Grill is being prepared for use, to prevent the pooling of propane vapor.
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking has been
completed.
 (Fig. 7)
On Model VM448, three valves independently control gas flow to each burner.
On Model VM508, four valves independently control gas flow to each burner and a separate control valve for the
rotisserie burner.
On Model VM658, there are five independent control valves for the main burners, and a separate control valve for the
rotisserie burner.
e OFF position is indicated above each knob. A full range of flame adjustment is available from High to Low, (by
turning a knob counterclockwise).


Turn on one or more burner control valves. Push and hold the burner igniter. As you push and hold the Igniter But-
ton, you will hear a series of clicks as the igniter module generates an ignition spark to the burners. e burner should
light within five seconds. Depending on which model you have, the system is powered by either a single “AA” or a
single “AAA” battery. Ensure the battery has been installed before using the igniter. To remove or replace the battery,
turn the push button knob counterclockwise, and carefully pull out the spring and battery. Ensure the positive end of
the battery is in the down (bottom) position before replacing the knob.
Operation
Page 6
Cook Light
Lumiere de cuisson
lux para cocine
Back Light
Lumiere arriere
Lux posterior
Igniter
Allumoir
Encendido
B167
control panel
8/07
CAUTION: READ ALL INSTRUCTIONS BEFORE LIGHTING
* Open lid before lighting
* Open cylinder / main gas valve
* Push and turn desired burner valve to “HIGH” and press igniter button
* If ignition does not occur within 5 seconds, turn valves to “OFF”,
wait 5 minutes and repeat lighting procedure
* Accessible surfaces may become hot
* Do not operate rotisserie burner while main burners are on
* Turn tank off when not in use
MISE EN GARDE: LISEZ TOUTESLES INSTRUCTIONS AVANT D’ALLUMER LE BBQ
* Ouvrez le couvercle du BBQ avant d’allumer ce dernier
* Ouvrez le robinet de la bouteille / vanne principale d’alimentation en gaz
* Enfoncez et tournez la vanne du bruleur desire en position “HIGH”
et appuyez sur le bouton d’allumage
* Si l’allumage ne se produit pas dans les 5 secondes, tournez les vannes en
position “OFF”, attendez 5 minutes et repetez la procedure d’allumage
* Les surfaces a decouvert peuvent devenir brulantes
* El ne faut pas utiliser le bruleur de la rotisserie lorsque
les bruleurs prinicpaux sont allumes
* Fermer le robinet de la bouteille d’alimentation
en gaz lorsque l’appareil n’est pas utilise
PRECAUCIOIN: LEA TODAS LAS INSTRUCCIONES
ANTES DE ENCENDER LA UNIDAD
* Abra la tapa antes del encendido
* Abra la valvula del tanque / de gas
* Presione y gire la valvula del quemador a “HIGH”
y presione el boton de ignicion
* Si el quemador no enciende a mas tardar en
5 segundos, gire las valvulas a “OFF”,
espere 5 minutos y repita el
procedimiento de encendido
* Las superficies descubiertas
pueden calentarse
* No opere el quemador del
rostizedor mientras los
quemadores principales estan
encendidos
* Apague el tanque
con no esta en uso
ROTISSERIE
Burner Igniter
Cook Light
(if equipped)
Back Light
(if equipped)
B167
Figure 7
Rotisserie
(if equipped)
WARNING

50004425
Page 7

Never stand directly over the Grill when lighting the main burn-
ers, to avoid exposure to possible flare-ups.
1.  the
Grill and burners before lighting the main burners.
2.  are in
the OFF position before opening the gas supply.
3.  (1 to 2 turns)
(Fig. 8)or turn on the main natural gas supply valve.
4.  posi-
tion by pushing down on the knob and turning it counter-
clockwise.
5. (Refer to Page 6) e
selected burner should light within five seconds. Light the
burners sequentially from either left to right or right to left.

immediately turn the burner control knob to the OFF
position, to prevent gas buildup. Wait five (5) minutes for the
gas to clear and then repeat the preceding
starting procedure. If the burner will not light when using the
Igniter, follow the match lighting instructions.
(Refer to Page 8)
6. Confirm that the burner is properly lit and the flame pattern is as desired. Refer to Figures 9a, 9b & 9c, for the
proper flame patterns. If the flame pattern is other than normal, consult the Troubleshooting Guide on Page 23 for
corrective action.
7. Always preheat the grill before starting cooking. A light coating of cooking oil on the cooking grids, before heating
the Grill, will prevent foods from sticking to the Grill. Light all burners and adjust them to the HIGH position for
5 to 10 minutes. Before placing any food on the Grill, clean the cooking grids with a brass wire brush.
8. Adjust the Controls to a medium setting for most cooking requirements.



Figure 9a Figure 9b Figure 9c
Normal: Soft blue flames Out of Adjustment: Noisy, hard blue
flames indicate too much air
Poor Combustion: Wavy, yellow flames
indicate too little air.
B129
NOTICE: When lighting the grill for the first time, burn with the
main burners on HIGH for at least 30 minutes, to burn off any
manufacturing residues.
Figure 8
B178



WARNING
Operation

50004425
Operation
 
1. Always turn the burner control knob(s) to the OFF position before turning off the main supply valve when cooking
has been completed.
2. Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line.
3. Close the Hood of the Grill.

“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some flaring is
normal and desirable, as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of
the flare-ups is also desirable, however, in order to avoid burned or unevenly cooked foods and to prevent the possibil-
ity of an accidental fire.
Never allow the Grill to operate while unattended to prevent uncontrolled grease fires from erupting.
Always monitor the Grill carefully while cooking and turn the flame level down (LOW), or OFF,
if flare-ups intensify.

Never stand directly over the Grill when lighting the
main burners, to avoid exposure to possible flare-ups.
1. a. Always open the Hood completely and inspect
the Grill and burners before lighting the main
burners.
b. Make sure the grease cup is empty and grease
tray is clean.
c. Always visually inspect the gas supply line for
fraying, cracking or rodent damage before light-
ing the grill and, if necessary, install a replacement
obtained from the manufacturer prior to lighting
the grill.
2. Always confirm that all of the burner control
knobs are in the OFF position before opening the
gas supply.
3. Always turn on the propane gas supply valve at the
tank (1 to 2 turns) or turn on the main natural gas
supply valve.
4. Insert a lit match or a butane lighter into the match lighting hole located on the left hand side of the base. (Fig. 10)
5. Turn the left Burner Control Knob to the HIGH position by pushing down on the knob and turning it counter-
clockwise.
Never store flammable or easily combustible objects (matches, butane lighters, cloths, etc.) in the pull out food
warming drawer (if equipped).
Page 8
Figure 10
WARNING



B168
WARNING

50004425

e Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted perfection.
Never stand directly over the Grill when lighting the main burners, to avoid exposure to possible flare-ups.

1. Always open the Hood completely before attempting to light the Grill.
2. Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply.
3. Turn on the Propane Tank Valve at the tank (1 to 2 turns) or turn on the main natural gas supply valve.
4. Turn the Rotisserie Burner Control Knob to the HIGH position, by pushing down on the knob and turning it
counterclockwise.
5. Immediately push the Igniter Button. e Rotisserie burner should light within five seconds.
IF THE ROTISSERIE BURNER DOES NOT LIGHT, immediately turn the burner control knob to
the OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the
preceding starting procedure. If the burner will not light when using the Igniter, follow the match lighting
instructions below.
6. Confirm that the burner is properly lit and that the flame pattern is as desired. Refer to Figures 9a, 9b & 9c for the
proper flame patterns. If the flame pattern is other than normal, consult the Troubleshooting Guide on Page 22 for
corrective action.
7. Always preheat the Grill before starting to cook on the rotisserie.

1. Always open the Hood completely, before attempting to light
the Grill.
2. Always confirm that all of the burner control knobs are in the
OFF position before opening the gas supply.
3. Turn on the Propane Tank Valve at the tank (1 to 2 turns) or
turn on the main natural gas supply valve.
4. Insert a lit match or a butane lighter into the match lighting
hole located below the rotisserie screen. (Fig. 11)
5. Turn the Rotisserie Control Knob to the HIGH position by
pushing down on the knob and turning it counterclockwise.
Page 9



Figure 11
B130
Rotisserie
Lighting Hole
WARNING
Operation

50004425
Operation

e rotisserie assembly includes a counterweight for large or irregular
foods; using the counterweight reduces strain on the motor which is rated
to turn a maximum of 12 lbs.
1. Attach the Rotisserie Motor Bracket to the left side of the base by
aligning the holes and securing the pieces together using the two (2)
bolts and two (2) lock nuts provided. (Fig. 12a)
 For grill models with a marinating station: Loosen the two (2)
bolts and nuts securing the heat shield marinating tray to the grill
body. (Fig. 12b) Attach the rotisserie motor bracket using the
same mounting holes. Secure both the bracket and heat shield us-
ing bolts and nuts provided.
2. Remove the warming rack. Lay a flat noncombustible pan directly on
the cooking grates to catch drippings. Large food items may require
that you remove the middle cooking grate(s), and place the pan on
the sear plates. Never use the main burners while using the rotisserie
burner.
3. Insert the ends of the Rotisserie Support into the slots of the right
cooking grate, so the edge of the support is approximately 1” from the
right casting, and the top groove is in line with the rotisserie spit hole
in the left casting. (Fig. 12c)
4. Engage the Motor Bracket to the left side of the base as per Rotisserie
instructions.
5. Engage the Rotisserie Motor in the
Motor Bracket. (Fig. 12c)
6. Assemble the spit and meat forks.
Adjust the retainer bushing to keep the
spit in place. (Fig. 12c)
7. Tighten the thumbscrews with small
pliers.
8. Insert the Spit Rod into the Rotisserie
Motor. (Fig. 12d)
Page 10



Spit Rod - Motor End
B132
Figure 12d



Rotisserie
Forks
Rotisserie
Motor
Bushing
Rotisserie
Support
B131
Figure 12c
Motor
Bracket
NOTICE



Rotisserie Motor Bracket
B163
Figure 12a



Heat Shield
Remove Bolts
and Nuts
B183
Figure 12b
View from behind
and under the side
shelf.

50004425
Operation
Page 11

Never stand directly over the Grill when lighting the main burners, to avoid exposure to possible flare-ups.
1. Ensure the main Propane Tank Valve or the main Natural Gas supply valve arein the on position. Turn the side
burner control knob to HIGH. (Fig. 13)
2. Push and hold the Igniter Button, you will hear a series of clicks as the igniter module generates an ignition spark
to the burners. e burner should light within five seconds. (Refer to Page 6)
3. Check the flame pattern. Soft blue flames are normal, hard blue flames or wavy yellow flames are not. Adjust the
flame pattern with the air shutter below the control knob. (Fig. 19, as necessary. If yellow flames persist, refer tot he
Troubleshooting Guide on Page 22.

Turn the control knob counterclockwise to the HIGH position, then depress it and turn it to OFF.
NEVER apply force to the control knob without depressing it, as that can damage the valve.



B169
Figure 13
WARNING
NOTICE

• Never attempt to use the rotisserie burner for any purpose other than rotisserie cooking.
• Never use the main burners while using the Rotisserie burner, as that could result in igniting the drippings, or over-
heating your Grill.
• Never use the Rotisserie Motor in the rain, and never use it if it has become wet.
• Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie Motor. Never
alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard would then result.
• Keep any electrical supply cord and the fuel supply hose away from any heated surface.
• Electrical Grounding Instructions: is outdoor cooking gas appliance is equipped with a three-prong (grounding)
plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong
receptacle. Do not cut or remove the grounding prong from this plug.
WARNING

50004425

With its combination of burners and accessories your gas grill can provide for virtually every conceivable style of
cooking.
• e powerful  deliver the middle and high range of temperatures desired
for traditional barbecuing. is includes searing and finishing steaks, hamburgers, pork
chops and the like, or grilling chicken parts, sausages, or kebabs with more moderate
heat. (Fig. 14a)
Page 12
Cooking
ROTISSERIE
B133
cooking methods
8/007
GRILL
STOVETOP
Figure 14a
Figure 14b
Figure 14c
• e , if equipped, delivers the succulent self-basted flavors of chickens,
ducks and hams or pork, beef and lamb roasts that only rotisserie cooking can achieve.
Also, the radiant infrared unit ensures that you will be enjoying the results much sooner.
(Fig. 14b)
• e , if equipped, boils, sautés, stir fries or warms all with equal aplomb. Plus
its high power is more than adequate for deep frying seafood, vegetables and meats or
hard boiling soups, lobsters or corn on the cob. (Fig. 14c)