Vermont Castings VANGUARD XE User manual

VERMONT CASTINGS VANGUARDTM
VERMONT CASTINGS VANGUARD XETM
USER MANUAL
REGISTER YOUR NEW GRILL AT
WWW.VERMONTCASTINGSBBQ.COM
LAST UPDATE: JAN 09, 2019
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CONTACT US: 18445864660
WWW.VERMONTCASTINGSBBQ.COM
PLEASE KEEP THIS MANUAL WITH YOUR
BARBECUE FOR FUTURE REFERENCE
WELCOME TO VERMONT CASTINGS
Founded in 1975, Vermont Castings has always stood for
uncompromising commitment to quality craftsmanship and
meaningful design. Our wood stoves and hearth products deliver
more than heat – they create a warmth that unites.
Lit with purpose, our line of Vermont Castings barbecues are
designed to deliver your best grilling experience. With a durable,
robust construction built to last through the years, thoughtfully
constructed components that stand up to grilling in any season,
and a simplied system to make maintaining your investment
easier, Vermont Castings continues the promise of unwavering
quality and purposeful design.
Vermont Castings barbecues do more than just grill. They let you
create enduring connections around food and ame.
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GETTING STARTED
Make sure you know and understand the
basics of safe use and installation.
WELCOME
2
FEATURES 4
NEED TO KNOW SAFETY 5–6
INSTALLATION 7–13
GRILLING LIKE A PRO
Every barbecue is dierent. Get our advice on
best practices for operating your barbecue so
you can always perform at your very best.
OPERATIONLIGHTING INSTRUCTIONS 14–16
RESOLVING IGNITION ISSUES 17–18
TIPS AND BEST PRACTICES 19
GRILLING GUIDE 21
DIRECT AND INDIRECT COOKING 22
TAKING CARE OF YOUR BARBECUE
Maintenance and performance go hand-in-hand.
If you take responsibility for maintaining your barbecue,
it will perform for years to come.
TAKING CARE OF YOUR BARBECUE 23–25
CUSTOMER SUPPORT
If you run into problems, this is your rst stop
to getting the answers you need.
TROUBLESHOOTING 26–27
WARNING 28
SERVICE 29
WARRANTY 30–31
TABLE OF CONTENTS
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CONTACT US: 1-844-586-4660
FEATURES
THE VC PROMISE
BUILT TO LAST
DURA-StructureTM Construction
provides an exterior structure that stands up to
extreme conditions.
1. Robust Steel Frame.
2. Load-Bearing Side Shelves.
3. Industrial Cart Design.
SURE-SparkTM Ignition System
is weather-sealed and lab-tested, providing you a
safe and reliable spark, every time.
4. Electronic ignition.
PERFORMANCE PERFECTED
STEADY-FireTM Integrated
Heat-Control System
enables even-heat distribution across your
barbecue for mouth-watering cooking results.
5. 304 Stainless Steel Burners.
6. 304 Stainless Steel Heat Plates.
7. Extra Deep Cookbox.
CAST-AdvantageTM
delivers heat retention for all-season cooking.
8. Cast Iron Lid Ends
MAINTENANCE MADE EASY
EASY-CareTM Design
helps you maintain your barbecue for long-lasting
performance.
9. Front-Access Grease Management Tray.
10. Porcelain-coated Cast Iron OR 304 Stainless
Steel Cooking Grates.
CAUTION: INDICATES DEATH OR SERIOUS INJURY WILL RESULT IF PROPER PRECAUTIONS
ARE NOT TAKEN.
WARNING: INDICATES DEATH, SERIOUS INJURY OR PROPERTY DAMAGE CAN RESULT IF
PROPER PRECAUTIONS ARE NOT TAKEN.
DANGER: INDICATES SOME INJURY OR PROPERTY DAMAGE MAY RESULT IF PROPER
PRECAUTIONS ARE NOT TAKEN.
STATEMENTS ARE USED THROUGHOUT THIS OWNER'S MANUAL TO EMPHASIZE
CRITICAL AND IMPORTANT INFORMATION. READ AND FOLLOW THESE
STATEMENTS TO HELP ENSURE SAFETY AND PREVENT PROPERTY DAMAGE.
THE STATEMENTS ARE DEFINED BELOW.
Thoughtfully designed and constructed, the VC Grilling Promise is our commitment to delivering
an exceptional grilling experience, every time.
1
2
7
4
3
5
6
8
10
9
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GETTING STARTED
CAUTION: READ AND FOLLOW ALL SAFETY STATEMENTS, ASSEMBLY INSTRUCTIONS, USE AND CARE DIRECTIONS BEFORE
ATTEMPTING TO ASSEMBLE AND COOK.
INSTALLER OR ASSEMBLER/CONSUMER: THIS MANUAL SHOULD BE KEPT WITH THE BARBECUE AT ALL TIMES.
WARNING: FAILURE TO FOLLOW ALL OF THE MANUFACTURER’S INSTRUCTIONS COULD RESULT IN HAZARDOUS FIRES,
EXPLOSIONS, PROPERTY DAMAGE, OR SERIOUS PERSONAL INJURY OR EVEN DEATH.
FOLLOW ALL LEAK CHECK PROCEDURES CAREFULLY PRIOR TO OPERATION OF BARBECUE, EVEN IF THE BARBECUE WAS
DEALER ASSEMBLED. DO NOT TRY TO LIGHT THIS BARBECUE WITHOUT READING THE LIGHTING INSTRUCTION SECTION OF
THIS MANUAL. SEE OPERATION LIGHTING INSTRUCTIONS, PAGE 14.
DANGER:
1. IF YOU SMELL GAS:
A. SHUT OFF GAS TO THE BARBECUE.
B. EXTINGUISH ANY OPEN FLAME.
C. OPEN LID.
D. IF ODOUR CONTINUES, STAY AWAY FROM THE BARBECUE AND IMMEDIATELY CALL YOUR GAS SUPPLIER OR
YOUR FIRE DEPARTMENT.
WARNING: DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPOURS IN THE VICINITY OF THIS OR ANY
OTHER BARBECUE.
WARNING: AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF ANY OTHER BARBECUE.
CAUTION: IN DIRECT SUN, AND IN OPERATION, THE STAINLESS STEEL AND PAINTED STEEL PARTS CAN BECOME VERY HOT.
USE EXTREME CAUTION.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
FOR YOUR FAMILY’S SAFETY, PLEASE CHECK THE FOLLOWING:
READ and UNDERSTAND the owner’s manual and safety instructions.
DO NOT position or operate barbecue under overhang or unprotected construction, against a wall, near aluminum
siding, windows, or fencing.
CHECK that the regulator is correctly centred to the LP tank valve.
DO NOT cross thread this connection, as it may result in a gas leak, re, or explosion.
PERFORM LEAK TEST on all connections as specied in this user manual. Leak checks should be performed on all
new barbecues even if assembled by an assembler or gas technician.
BEFORE OPENING THE GAS SUPPLY, ensure the lid is open and all control knobs are in “OFF” position.
Follow the PROPER LIGHTING PROCEDURE as outlined in this manual. Failure to perform proper lighting steps will
result in the following: diculty lighting, low or irregular ames and other performance issues.
Beware of HOT SURFACES including lid, lid handle, side tables, and control panel. Wear protective gloves while
barbecuing.
Remove and clean the grease tray, and heat distribution plates, to avoid grease res and are ups.
Remove and clean the burners to avoid ashback res caused by spider webs and blockages.
Ensure that the barbecue is on a level surface.
THIS MANUAL MUST REMAIN WITH YOUR BARBECUE AT ALL TIMES
NEED TO KNOW SAFETY
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Table of Contents
CONTACT US: 1-844-586-4660
GETTING STARTED
NEED TO KNOW SAFETY
GRILL SAFETY CHECKLIST
CHOOSING A LOCATION
DO set up the barbecue outdoors,
in a well-ventilated area.
SAFE OPERATION
DO complete a leak-test and safety check
before use.
DO check parts before lighting.
DO keep this safety manual with your
barbecue for reference.
DO always disconnect the regulator or gas
hose before moving the barbecue.
DO turn o all burners and close your
barbecue lid if a grease re occurs. Keep lid
closed until the re is out.
DO turn o the gas source after use.
DON'T use in enclosed spaces such as
carport, garage, porch or covered patio.
DON'T place barbecue against a wall or
other solid structure.
DON'T use this barbecue on a boat or
recreational vehicle.
DON'T leave your barbecue unattended
while in operation.
DON'T obstruct the ow of combustion and
ventilation air to the barbecue.
DON'T move the barbecue during use.
DON'T attempt to light burner with lid closed.
A buildup of non-ignited gas inside a closed
barbecue is hazardous.
DON'T block ventilation holes in the sides or back
of barbecue.
DON'T use charcoal or ceramic briquettes in this
gas barbecue.
DON'T use while under the inuence of drugs or
alcohol.
DON'T cover barbecue with a cover while still hot
or in operation.
DON'T allow children or pets to play anywhere
near the barbecue.
NOTE: INSTALLATION MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH EITHER THE NATIONAL FUEL GAS CODE, ANSI
Z223.1/NFPA 54, NATURAL GAS AND PROPANE INSTALLATION CODE, CSA B149.2, OR PROPANE STORAGE AND HANDLING CODE, ANSI A 119.2/NFPA 1192, AND
CSA Z240 RV SERIES, RECREATIONAL VEHICLE CODE, AS APPLICABLE.
DO'sAND DON'T's
DO position your barbecue on a
level surface.
DO always keep the area around
this barbecue clean and clear
of any and all combustible
materials, such as: gasoline or
other inammable liquids, paper
or oily rags.
DON'T store
any spare LP
(propane)
cylinder, full or
empty, under
or near your
barbecue.
DO position the barbecue at least 36” (91.44 cm)
from any dwelling or building.
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GETTING STARTED
INSTALLATION
IMPORTANT INFORMATION ABOUT LP GAS & REGULATOR CONNECTIONS
WHAT IS LIQUID PETROLEUM LP GAS?
Liqueed petroleum gas, also called LP gas, liquid propane or propane is non toxic, odourless, and colourless when
produced. For your safety, LP gas has been given an odour (similar to rotten cabbage) so that it can be detected.
LP gas is highly ammable and may ignite unexpectedly when mixed with air.
LP CYLINDER INSPECTION
1. Conrm that the Cylinder shut-o valve is fully closed, by turning clockwise (see image A).
2. Conrm that the Cylinder valve is the proper Type 1 mating (see image B).
3. Inspect the Cylinder valve, including the internal rubber seal for damage or debris (see image C).
If damaged, return Cylinder to local retailer.
LP CYLINDER VALVE REQUIREMENTS:
• LP gas supply cylinder must be constructed and marked in accordance with the specications for LP gas cylinders of
the Canadian Standard for Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission,
CAN/CSA-B339; or LP gas Cylinders of the U.S. Department of Transportation (D.O.T), as applicable.
• Propane Cylinder must not exceed 20 lb (9.1 kg) capacity, approximately 18¼ inches (46.35 cm) high and
12¼ inches (31.1 cm) in diameter. The LPG capacity is approximately 47 lb 10 oz (21.6 kg) water capacity, or as stated
by the manufacturer.
• Shut-o valve with a correct cylinder valve output as specied in current standards. ANSI Z21.58-2015 / CSA 1.6-
2015 Outdoor Cooking Gas Appliances.
• Type 1 mating (CGA 810) compatible with this barbecue. The type 1 valve is easily recognized by the large ACME
external threads on the outside of the valve.
• Safety relief valve with direct connection to the vapour space of the cylinder.
• UL listed Overll Protection Device (OPD). This OPD safety feature is identied by a unique triangular hand wheel.
Use only LP cylinders equipped with this type of valve.
• A device for vapour withdrawal.
• A collar to protect the LP Cylinder shut-o valve.
• A ring on the bottom of the LP Cylinder to secure it to the support assembly.
• Equipped with a dust cap for the cylinder valve outlet, which must be used whenever the cylinder is not in use.
• Cylinders must have a D.O.T. certication (A), and a testing date (B) that is within ve years of current use.
B CA
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CONTACT US: 1-844-586-4660
PRESSURE REGULATOR See image A
This barbecue is designed to operate on LP gas at a pressure of
2.74 kPa (11” water column). A regulator preset to this pressure
is supplied with your barbecue. Replacement regulators must be
as specied by Vermont Castings™ (UL-listed Type 1 (CGA 810)
Cylinder connection device as described in the latest edition of
ANSI Z21.81).
SAFETY FEATURES
All Vermont Castings™ barbecues are designed to be used with an LP gas cylinder equipped with the new QCC-1 Quick Closing
Coupling system, which includes the following safety features required by the Canadian Standards Steering Committee and
the American National Standards Institute(ANSI):
• Gas will not ow until a positive connection has been made.
• A thermal element built into the regulator will shut the ow of gas between 240°- 300°F (115°- 149°C).
• When activated, a Flow Limiting Device will restrict the ow of gas to 10 cubic feet per hour. See Regulator Flow Limiting
Device Activated (PAGE 11).
GETTING STARTED
REGULATOR
NIPPLE
HAND WHEEL
A
INSTALLATION
REGULATOR AND LP CYLINDER INSTALLATION
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GETTING STARTED
THIS BARBECUE COMES EQUIPPED WITH AN EASY ACCESS, EXTERIOR CYLINDER MOUNT, LOCATED UNDER THE
RIGHTSIDE SHELF TABLE.
5. Position Cylinder support bracket over the Cylinder collar.
Tighten wing nut (see image C).
6. Remove the protective cap from the LP cylinder check valve.
ATTENTION: GAS REGULATORS ARE DESIGNED TO BE ATTACHED AND DETACHED FROM GAS CYLINDERS BY HAND. NEVER TIGHTEN
OR LOOSEN THE REGULATOR USING A WRENCH, AS DAMAGE TO THE REGULATOR OR CYLINDER CAN RESULT.
7. Connect the Type 1 regulator coupling to the cylinder valve,
turning clockwise (see image D). Hold the regulator in a straight
line with the LP cylinder when connecting. Hand-tighten only.
Proceed to CHECKING FOR GAS LEAKS, Page 10.
1. Check that all burner control knobs are in the "OFF" position, by
pushing in and turning knobs clockwise.
2. Ensure LP Cylinder is in the "OFF" position by turning the safety
shut-o valve clockwise to a full stop.
3. Loosen wing nut on Cylinder bracket.
4. Lift Cylinder into position onto the base support (see image B).
D
B
C
INSTALLATION
REGULATOR AND LP CYLINDER INSTALLATION
NOTE: WHEN CORRECTLY POSITIONED, THE LP CYLINDER CHECK
VALVE SHOULD FACE RIGHT see image C.
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INSTALLATION
CHECKING FOR GAS LEAKS
A B
All factory assembled connections have been thoroughly checked for gas leaks and the burners checked for proper combustion and ame
characteristics. Always perform a thorough Leak Check following assembly, installation of a new cylinder, and on an annual basis.
LEAK TESTING THE LP CYLINDER, HOSE & REGULATOR AND MANIFOLD CONNECTIONS
BEFORE YOU BEGIN:
1. You will need a paint brush OR spray bottle with a mild soap (20%) and water (80%) solution.
2. Turn all grill control knobs to “OFF”.
3. Ensure that the regulator is tightly connected to LP cylinder.
1. Brush or spray soapy solution onto all connections shown (see image A).
2. Slowly open LP cylinder shut-o valve by turning hand wheel counterclockwise, while checking for bubbles.
3. If “growing” bubbles appear, there is a leak.
a. If the leak is at the cylinder (see image B), turn cylinder shut-o valve clockwise to the "CLOSED" position. DO NOT OPERATE THE
BARBECUE. Disconnect the cylinder and return the cylinder to your local retailer.
b. If the leak is at the regulator or manifold connections (see image C), turn cylinder shut-o valve clockwise to the "CLOSED" position.
Re-tighten connections and repeat steps 1 and 2.
c. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by contacting Vermont Castings™
Customer Care 1-844-586-4660.
4. If bubbles do not appear, leak check is complete. Turn the LP cylinder shut-o valve clockwise to close.
NOTE: SOME LEAK TEST SOLUTIONS MAY BE SLIGHTLY CORROSIVE, ALL CONNECTIONS SHOULD BE RINSED WITH WATER AFTER CHECKING
FOR LEAKS.
LEAK TEST:
GETTING STARTED
CAUTION: IF YOU HEAR A RUSHING SOUND, TURN GAS OFF IMMEDIATELY. THERE IS A LEAK AT THE CONNECTION. CORRECT
BEFORE PROCEEDING.
ATTENTION: LEAK TEST MUST BE REPEATED EACH TIME THE LP CYLINDER IS EXCHANGED OR REFILLED.
CAUTION: A FROSTY REGULATOR INDICATES GAS OVERFILL. IMMEDIATELY CLOSE LP CYLINDER VALVE AND CALL LOCAL LP GAS
DEALER FOR ASSISTANCE.
WARNING: DO NOT SMOKE DURING LEAK TEST.
DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS.
BARBECUE MUST BE LEAK TESTED OUTDOORS IN A WELLVENTILATED AREA, AWAY FROM IGNITION SOURCES. DURING LEAK
TEST, KEEP YOUR BARBECUE AWAY FROM OPEN FLAMES OR SPARKS.
CAUTION: IF IT IS EVIDENT THERE IS EXCESSIVE ABRASION OR WEAR, OR THE HOSE IS CUT, IT MUST BE REPLACED PRIOR
TO THE BARBECUE BEING PUT INTO OPERATION. THE REPLACEMENT HOSE ASSEMBLY SHALL BE THAT SPECIFIED BY
THE MANUFACTURER.
C
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GETTING STARTED
If you are experiencing any of the following performance issues, you may have activated the ow limiting feature in your regulator:
• Burners not getting hot enough.
• Low or incomplete burner ames.
• Low gas pressure.
• Diculty lighting all burners or burners not staying lit.
RESETTING THE REGULATOR FLOW LIMITING FEATURE PROPANE BARBECUES:
1. With all control knobs in the “CLOSED” position, and the cylinder shut-o valve in the “CLOSED” position, open the barbecue lid.
2. Disconnect the regulator from the LP cylinder.
3. Turn all control knobs to the “HIGH” position, and let stand for 1-3 minutes, allowing all excess gas in the gas manifold to dissipate.
4. Turn all control knobs back to the “OFF” position.
5. With the barbecue lid still OPEN, reconnect the regulator to the LP cylinder. Do not cross thread the connection. Hand-tighten only.
6. Check all connections to ensure that a positive seal has been made.
7. Slowly open the LP cylinder shut-o valve.
NOTE: IF THE LP CYLINDER IS OPENED TOO QUICKLY, THE FLOW LIMITING DEVICE IN THE REGULATOR WILL ACTIVATE, LIMITING THE
FLOW OF GAS FROM THE LP CYLINDER.
8. Wait approximately 30 seconds for the regulator pressure to stabilize.
9. Turn the rst control knob to the “HIGH” position.
10.Press the Electronic ignition button, or use the match and match holder, or a barbecue lighter to ignite the burner.
NOTE: AVOID ACTIVATING THE FLOW LIMITING FEATURE IN THE REGULATOR BY FOLLOWING THE PROPER LIGHTING AND SHUT DOWN
PROCEDURES AND PERFORMING A COMPLETE LEAK TEST AND SAFETY CHECK TO ENSURE THAT THERE ARE NO LEAKS IN THE SYSTEM.
REMOVING THE CYLINDER:
Before disconnecting the LP cylinder:
1. Turn “OFF” all control knobs and close the LP cylinder shut-o valve.
2. Turn the regulator coupling nut counterclockwise by hand only - do not use tools to disconnect.
3. Install safety cap onto LP cylinder check valve. Always use cap supplied with cylinder.
Failure to use safety cap as directed may result in serious personal injury and/or property damage.
REFILLING THE LP CYLINDER:
• Use only licensed and experienced dealers.
• Ensure that the dealer checks and tests the cylinder for leaks after lling.
• LP dealer must purge new cylinder before lling.
• Dealer should NEVER ll LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
• To remove gas from LP cylinder, return to the licensed dealer.
• Never rell an expired or unregulated cylinder.
• Never connect an unregulated or expired cylinder to this barbecue.
INSTALLATION
REGULATOR FLOW LIMITING DEVICE ACTIVATED (PROPANE MODELS)
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INSTALLATION
STORAGE & HANDLING LP CYLINDER
WARNINGS:
• ALTHOUGH YOUR LIQUID PROPANE CYLINDER MAY APPEAR TO BE EMPTY, GAS MAY STILL BE PRESENT,
AND THE CYLINDER SHOULD BE TRANSPORTED AND STORED ACCORDINGLY, WITH THE SHUTOFF VALVE IN THE
"CLOSED" POSITION.
• WHEN TRANSPORTING AND STORING THE CYLINDER, MAKE SURE IT IS IN AN UPRIGHT POSITION NOT ON ITS
SIDE AND SECURE.
• NEVER EXPOSE THE CYLINDER TO DIRECT SUNLIGHT OR EXCESSIVE HEAT, WHERE TEMPERATURES CAN REACH
125° F 51.7° C.
• DO NOT SMOKE AROUND CYLINDER, ESPECIALLY WHEN TRANSPORTING IN A VEHICLE.
• A DENTED OR RUSTY CYLINDER MAY BE HAZARDOUS AND SHOULD BE CHECKED BY YOUR PROPANE SUPPLIER.
• LP CYLINDERS MUST ALWAYS BE HANDLED WITH EXTREME CARE.
• PLACE DUST CAP ON CYLINDER CHECK VALVE WHENEVER THE CYLINDER IS NOT IN USE.
• DO NOT STORE AN LP CYLINDER IN ENCLOSED SPACES SUCH AS A CARPORT, GARAGE, PORCH, COVERED PATIO OR
OTHER BUILDING. MAKE SURE THE STORAGE AREA HAS A LOT OF VENTILATION.
• DO NOT STORE AN LP CYLINDER IN AN AREA WHERE CHILDREN PLAY.
• AN OVER FILLED OR IMPROPERLY STORED CYLINDER IS A HAZARD DUE TO POSSIBLE GAS RELEASE FROM THE
SAFETY RELIEF VALVE. THIS COULD CAUSE AN INTENSE FIRE OR EXPLOSION WITH RISK OF PROPERTY DAMAGE,
SERIOUS INJURY OR DEATH.
WARNING: IF THE ABOVE INSTRUCTIONS ARE NOT COMPLETELY ADHERED TO, IT COULD CAUSE A FIRE/EXPLOSION,
RESULTING IN DEATH OR SERIOUS INJURY, OR PROPERTY DAMAGE.
DANGER: ALWAYS TURN THE LP CYLINDER SHUTOFF VALVE TO “CLOSE” WHEN THE BARBECUE IS NOT IN USE.
NEVER STORE A SPARE LP CYLINDER, EMPTY OR FULL, INSIDE THE BARBECUE CART OR NEAR THE BARBECUE.
IF YOU SEE, SMELL OR HEAR GAS ESCAPING, IMMEDIATELY GET AWAY FROM THE LP CYLINDER/BARBECUE AND CALL
YOUR FIRE DEPARTMENT.
DO NOT INSERT ANY TOOL OR FOREIGN OBJECT INTO THE VALVE OUTLET OR SAFETY RELIEF VALVE. YOU MAY
DAMAGE THE VALVE AND CAUSE A LEAK. LEAKING PROPANE MAY RESULT IN EXPLOSION, FIRE, SEVERE PERSONAL
INJURY, OR DEATH.
GETTING STARTED
NATURAL GAS REQUIREMENTS
• Consult a Certied Gas Technician to ensure that the home supply line is suitable for a 3/8” natural gas supply line, capable of an
input of up to 85,000 BTUs.
• All gas supply plumbing must be carried out by a Certied Gas Technician, in accordance with provincial authorities having
jurisdiction, and in accordance with CAN/CGA 1-B149.1 & 2 installation code requirements.
• A shut-o valve must be installed between the barbecue and the natural gas supply line.
• When conducting pressure test always isolate the barbecue from the gas supply piping system by disconnecting the barbecue
and closing its individual manual shuto valve.
• The gas supply piping system should be tested at pressures which exceed 1/2 psi (3.5kPa).
• All gas supply plumbing must be able to supply 7” water column to the barbecue WITH ALL BURNERS IN OPERATION.
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GETTING STARTED
INSTALLATION
NATURAL GAS REQUIREMENTS
For your convenience all Vermont Castings™ Models include the Convertible Valve System™, which makes converting your barbecue from Propane
to Natural Gas simple. NOTE: YOU WILL NEED A CONVERTIBLE VALVE SYSTEM KIT–Sold Separately (Model 85-2261-4).
NATURAL GAS BURNER FLAME CHECK
The burner ame pattern is the key indicator of proper or improper function within
the cook system. When the burners are performing correctly you will see a specic
ame pattern. All burner ports should be 2.5 cm/ 1” ame on “HIGH” with orange
tips, light blue center, with a darker blue ame at the base of the burner port (see
image A).
PERFORMANCE ISSUES: IF YOU ARE EXPERIENCING ANY OF THE FOLLOWING
• Large, unruly, or irregular orange burner ames.
• The smell of gas in conjunction with irregular ames.
• Low temperatures or uneven heat.
SHUT DOWN YOUR BARBECUE AND PERFORM A LEAK TEST. IF A LEAK IS
NOT DETECTED, ENSURE THAT YOU ARE FOLLOWING THE PROPER LIGHTING
INSTRUCTIONS ON PAGE 14.
HIGH
LOW
A
Coat pipe nipple with gas–resistant teon tape or pipe dope.
Tighten quick-disconnect coupling onto pipe nipple that leads to natural gas supply (see image B).
With the natural gas supply valve “OFF”, connect the natural gas hose to the quick connect socket. Push the sleeve back on the quick connect socket
(see image C) and insert the plug until the sleeve snaps forward, locking the plug into the quick connect socket. Be sure to leak test these connections
prior to use.
PIPE
NIPPLE
SUPPLY
VALVE
OFF
NATURAL GAS
SUPPLY
5/8” QUICK
CONNECT SOCKET
PUSH SLEEVE BACK TO ATTACH
PLUG
GAS
HOSE
CONNECTING YOUR BARBECUE TO THE NATURAL GAS SOURCE.
B
C
FIRE HAZARD: DO NOT ROUTE THE NATURAL GAS HOSE INSIDE OF THE BARBECUE CART.
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CONTACT US: 1-844-586-4660
GET ACQUAINTED
OPERATION - LIGHTING INSTRUCTIONS
WARNING: THE BURNER CONTROL KNOBS MUST BE IN THE “OFF” POSITION BEFORE TURNING ON THE LIQUID PROPANE
CYLINDER TANK VALVE. IF LEFT IN THE “ON” POSITION, WHEN THE LP CYLINDER VALVE IS OPENED,
THE “FLOW LIMITING DEVICE” FEATURE WILL ACTIVATE, LIMITING THE FLOW OF GAS FROM THE LP CYLINDER.
IF THIS SHOULD OCCUR, TURN “OFF” THE LP CYLINDER VALVE AND BURNER CONTROL KNOBS AND FOLLOW THE
“RESETTING THE FLOW LIMITING DEVICE INSTRUCTIONS”.
WARNING: NEVER STAND WITH YOUR HEAD DIRECTLY OVER THE BARBECUE WHEN PREPARING TO LIGHT THE MAIN BURNERS,
TO PREVENT POSSIBLE BODILY INJURY.
Each burner is equipped with its own control knob
and ignites independently. Ignite the burners from Left
to Right.
1. Open the lid.
2. Check that all burner control knobs are in the
“OFF” position by pushing in and turn all knobs
clockwise (see image A).
3. SLOWLY, turn the LP cylinder shut-o valve counter
clockwise. Wait 30 seconds for pressure to stabilize.
4. Light the far left burner rst. Push in and
turn the control knob counterclockwise to the
Ignite/High ( ) position (see image B).
5. Push and hold the Electronic Ignition Button
(see image C). You will hear a clicking sound.
6. Check that the burner is lit by looking through the
cooking grates or look through the hole in the side of
the burner box, located under the side shelf.
7. If the burner lights correctly, repeat steps 4 through 6
to light the remaining burners.
8. If the burner does not light, turn the burner control
knob to the "OFF" position and wait 5 minutes to allow
the gas to clear before attempting to light again.
9. For issues lighting with the Electronic Ignition button,
see Troubleshooting section for a resolution, or follow
the match lighting procedure.
ATTENTION: ALL BURNER CONTROL KNOBS MUST
BE IN THE “OFF” POSITION BEFORE OPENING THE
LP CYLINDER SHUTOFF VALVE. IF ALL CONTROL
KNOBS ARE NOT “OFF” THE FLOW LIMITING
DEVICE IN THE REGULATOR WILL BE ACTIVATED,
LIMITING THE FLOW OF GAS TO THE GRILL.
ATTENTION: IF THE LP CYLINDER SHUTOFF VALVE
IS OPENED TOO QUICKLY, THE FLOW LIMITING
DEVICE IN THE REGULATOR MAY BE ACTIVATED,
LIMITING THE FLOW OF GAS TO THE GRILL.
GRILLING LIKE A PRO
LIGHT IT WITH THE IGNITION SYSTEM
C
B
A
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LIGHTING WITH A MATCH OR BARBECUE LIGHTER
1. Open the lid.
2. Check that all burner control knobs are in the “OFF” position by pushing in and
turning all knobs clockwise.
3. SLOWLY, turn the LP cylinder shut-o valve counterclockwise. Wait 30 seconds for
pressure to stabilize.
OPERATION
LIGHTING THE BARBECUE
4. To match light the far-left burner rst, push in and turn the control knob
counterclockwise to the Ignite/High ( ) position.
5. Position a barbecue lighter or a match inserted into the match holder provided
with your barbecue, through the lighting hole on the left side of the burner box
(see image B) or through the cooking grates (see image A). Check to ensure the
burner is lit.
6. Repeat steps 4 and 5 for the remaining burners.
GRILLING LIKE A PRO
ATTENTION: ALL BURNER CONTROL KNOBS MUST BE IN THE “OFF” POSITION
BEFORE OPENING THE LP CYLINDER SHUTOFF VALVE. IF ALL CONTROL KNOBS
ARE NOT “OFF” THE FLOW LIMITING DEVICE IN THE REGULATOR WILL BE
ACTIVATED, LIMITING THE FLOW OF GAS TO THE GRILL.
SHUT DOWN PROCEDURE
1. Push in and turn each control knob clockwise to the “OFF” position (see image C).
2. Turn LP cylinder shut-o valve clockwise to close (see image D).
A
B
C
D
BURNER
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OPERATION
LIGHTING THE BARBECUE
GRILLING LIKE A PRO
LIGHTING THE INFRARED SIDE BURNER IF APPLICABLE
1. Open the Infrared Side Burner lid.
2. Check that the Infrared Side Burner knob is turned “OFF”.
3. Slowly, turn the LP cylinder shut-o valve counterclockwise to open. Wait for pressure to stabilize.
4. Push in and turn the Infrared Side Burner control knob to the "MAX" position .
5. Push and hold the Electronic Ignition Button. You will hear a clicking sound.
6. Check that the burner is lit. If the burner fails to light properly within 3-5 seconds, turn the burner control knob “OFF”. Wait ve
minutes before attempting to light again. This will allow time for the released gas to disperse.
LIGHTING THE SIDE BURNER IF APPLICABLE
1. Open the side burner lid.
2. Check that the side burner control knob is turned “OFF”.
3. Slowly, turn the LP cylinder shut-o valve counterclockwise to open. Wait for pressure to stabilize.
4. Push in and turn the side burner knob to the “MAX” position.
5. Push and hold the Electronic Ignition Button. You will hear a clicking sound.
6. Check that the burner is lit. If the burner fails to light properly within 3-5 seconds, turn the burner control knob “OFF”. Wait ve minutes
before attempting to light again. This will allow time for the released gas to disperse.
CAUTION: SIDE BURNER FLAME MAY BE DIFFICULT TO SEE ON A BRIGHT SUNNY DAY.
THE INFRARED SIDE BURNER LID IS FOR STORAGE, CLOSE ONLY AFTER THE INFRARED SIDE BURNER HAS COOLED.
ATTENTION: NOT FOLLOWING CORRECT LIGHTING AND SHUT DOWN PROCEDURE CAN ACTIVATE THE FLOW LIMITING DEVICE IN
THE REGULATOR.
CAUTION: THE SIDE BURNER FLAME IS DIFFICULT TO SEE IN DAYLIGHT. THE SIDE BURNER LID IS FOR STORAGE, CLOSE ONLY
AFTER THE SIDE BURNER HAS COOLED.
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GRILLING LIKE A PRO
RESOLVING IGNITION ISSUES
RESOLVING IGNITION ISSUES
QUICK CHECK:
Press the ignition button located on the right side of the control panel (see image A). You should hear a continuous clicking sound when
the button is pressed. If you hear no sound, 1) replace the battery (Positive end outwards) (see image B), 2) check that all wires are rmly
pushed in (see image C).
Tip: When checking the wires there are two common trouble spots to pay attention to:
1. The ignition wires on the back of the control panel mounted ignition button.
2. The ignition wires connected to the Electronic ignition module located inside the barbecue cabinet.
BATTERY CARE, USE AND DISPOSAL
PROPER BURNER FLAME PATTERN
The burner ame pattern is the key indicator of proper or improper
function within the cook system. When the burners are performing
correctly you will see a specic ame pattern. All burner ports should
be 2.5 cm/ 1” ame on “HIGH” with orange tips, light blue center, with a
darker blue ame at the base of the burner port (see image D).
Refer to the Troubleshooting section on page 26–27 if you experience
any of the following issues:
• Large, unruly, or irregular orange burner ames.
• The smell of gas in conjunction with irregular ames.
• Low temperatures or uneven heat.
HIGH
LOW
FOLLOW THE BURNER CLEANING PROCEDURE OUTLINED IN THE
MAINTENANCE SECTION PAGE 23 OF THIS MANUAL OR FOLLOW
THE REGULATOR FLOW LIMITING DEVICE RESET PAGE 11.
ATTENTION: ONCE LIT, CONFIRM THAT THE BURNER IS PROPERLY LIT AND THAT THE FLAME PATTERN IS AS DESIRED. IF THE
FLAME PATTERN IS OTHER THAN NORMAL, CONSULT THE TROUBLESHOOTING GUIDE FOR CORRECTIVE ACTION.
DO start by positioning a brand new battery in
your Electronic Ignition Module.
DO remove the battery from the Electronic
Ignition Module during storage periods.
DO recycle or dispose of batteries properly, as
per the requirements of your local municipality.
2 BURNER MODEL 3 BURNER MODEL 4 BURNER / 4 BURNER XE
A B C
D
1 1 1
22 4 5
3 3
4
5
6
7
2
3
1, 2, 3, 4 Main Electrodes
5Side Burner /
Infrared Side Burner
6Ground Wire
7Ignition switch
1, 2, 3 Main Electrodes
4Ground Wire
5Ignition switch
1, 2, Main Electrodes
3Ignition switch
DO NOT submerge the Electronic Ignition
Module in water.
DO NOT leave the batteries where a child
or pet could play with or swallow them.
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BLOCKED BURNER VENTURI
Blockages in the burner venturi caused by spiders, insects and nests can cause a FLASHBACK FIRE.
A ashback re occurs when a blockage in the venturi tubes caused by spiders, insects and nests blocks the ow of gas, forcing it back
towards the control panel and control knob. The ignited gas, if not detected, can cause a re to burn in this area. IF YOU EXPERIENCE ANY OF
THE CHARACTERISTICS OF A FLASHBACK FIRE. CLOSE THE LP CYLINDER SHUTOFF IMMEDIATELY. FOLLOW THE BURNER CLEANING
PROCEDURE OUTLINED IN THE MAINTENANCE SECTION OF THIS MANUAL.
CHARACTERISTICS OF
A FLASHBACK FIRE
• A re burning outside of the cookbox, usually
visible behind or under the control panel.
• Hot or melting control knobs.
• Large yellow, unruly ames accompanied by the
smell of gas.
• Burners not lighting correctly, or partially lighting.
GRILLING LIKE A PRO
RESOLVING IGNITION ISSUES
RESOLVING IGNITION ISSUES
WARNING: AT FIRST SIGHT OF YELLOW, UNRULY FLAMES, POORLY LIT BURNERS ACCOMPANIED BY THE SMELL OF GAS,
SHUT DOWN YOUR GRILL, AND PERFORM BURNER CLEANING MAINTENANCE, OUTLINED IN THE MAINTENANCE SECTION
OF THIS MANUAL PAGE 23.
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FOOD PREPARATION
• Avoid cross-contamination when preparing food. Always use separate plates and utensils for the handling of raw food. Never place raw food
and cooked food on the same plate, and never place cooked food on a plate that was used for handling raw food. Always carefully wash all
plates and utensils used to handle raw food before using them to handle cooked food.
• Sanitize counters, equipment and utensils after handling raw meat, seafood or poultry.
• Always wash all vegetables, seafood and poultry before cooking.
• Always leave uncooked foods in the refrigerator until you are ready to start cooking.
• Always marinate meat in the refrigerator. Always dispose of the excess marinade, and never reuse it.
• Trim excess fat from meats and slit the remaining fat at two-inch increments to avoid are-ups and curling.
• Meats must be adequately thawed before placing onto the grills cook surface.
PREPARING YOUR BARBECUE
• First things rst, always preheat your barbecue on “HIGH” for 10 minutes, 15 minutes in extreme cold temperatures, with the lid closed.
• During preheat, brush away any leftover grease and build-up, leftover from the previous cook.
• Apply a light coating of cooking oil on your cooking grates before grilling, to prevent foods from sticking.
• If your cooking grates appear dry, it's time to re-season with vegetable shortening. Ensure that all corners, top and bottom are coated.
• If you notice black grease build-up, turn your barbecue to "HIGH" and burn o the excess grease.
GRILLING TIPS
• Following preheat, adjust temperatures down to medium for most foods.
• Preserve barbecue temperatures by keeping the barbecue lid closed during cooking.
• Cook similar portion sizes together, so that they all cook evenly.
• Thaw meats before placing on cooking surface. Placing frozen meats on the cook surface can permanently damage cooking surface.
• Never pierce foods during cooking, as you will lose avour and juices.
• Turn foods only once, halfway through the cooking cycle. You will notice clear juices on the surface of the meat when it's ready to ip.
• If you are trying to turn foods and they are sticking, either they are not ready to turn, or your cook surface requires re-seasoning. For a quick
x, add some cooking oil to your spatula and turn foods.
• Fatty meats may be cooked indirectly on lower heat settings.
• Always use a meat thermometer to check doneness. Undercooked foods can retain bacteria, especially if thawed or exposed to warm
conditions prior to cooking.
• Apply salt only after cooking to prevent drying out the meat.
• Baste meat with barbecue sauce or other sugar-based sauces only during the last few minutes of cooking to prevent burning.
GRILLING LIKE A PRO
TIPS AND BEST PRACTICES
GRILLING TIPS
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USING YOUR SIDE BURNER IF APPLICABLE
• Your side burner will boil, sauté, stir fry and warm with ease.
• For best results preheat your side burner for 10-15 minutes on “HIGH ( )”.
• Your side burner will take longer to preheat and cook than your indoor range. When boiling water or warming foods always ensure that you
are using a covered pot or wok.
• Ensure that your gas barbecue is positioned away from high winds or cold air as this will adversely aect your side burner preheat times and
cooking performance.
• Inspect and clean your side burner orice periodically and conrm that it is clear of food residue, cobwebs or other insect debris that may
cause a FLASH BACK FIRE.
USING YOUR INFRARED SIDE BURNER IF APPLICABLE
• Always wear protective gloves when using this high intensity infrared zone side burner.
• Always keep children, pets and guests away from this side burner when in operation.
• The infrared side burner lid is for STORAGE ONLY. Only close after burner has cooled.
• This infrared side burner is temperature adjustable. Only use the “HIGH ( )” setting during preheat and for searing foods. Avoid
overcooking foods by adjusting the burner control knob to a lower setting.
• The infrared burners of your barbecue are designed to provide a long service life. Follow these steps to prevent cracking of the ceramic
surface, which will cause the burner to malfunction.
• Do not allow hard objects to impact the infrared burner.
• Do not allow water (rain, sprinkler, hose, etc.) to come in contact with the hot infrared burner. A large temperature dierential can cause
cracking of the ceramic tiles.
• Keep the lid closed when the infrared side burner is not in use.
• After cooking operate the burner on “HIGH ( )” for 5 minutes, to burn o any drippings and debris.
• DAMAGE CAUSED BY FAILURE TO FOLLOW THESE STEPS IS NOT COVERED BY YOUR BARBECUE WARRANTY.
WARNING: YOUR SIDE BURNER LID IS FOR STORAGE ONLY AFTER THE BURNER HAS COOLED.
WARNING: DUE TO THE INTENSE HEAT OF THE INFRARED SIDE BURNER, FOOD LEFT UNATTENDED OVER BURNER,
WILL BURN QUICKLY.
GRILLING LIKE A PRO
TIPS AND BEST PRACTICES
GRILLING TIPS
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