Vertiv eSure 565649 User manual

eSure™ Power Extend Converter
Mounting Bracket, Door, and Top Cover Kits
Installation Manual
Kit Specification Number: 565649, 565926, 10010670, 60018725

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
The information contained in this document is subject to change without
notice and may not be suitable for all applications. While every precaution has
been taken to ensure the accuracy and completeness of this document, Vertiv
assumes no responsibility and disclaims all liability for damages resulting from
use of this information or for any errors or omissions. Refer to other local
practices or building codes as applicable for the correct methods, tools, and
materials to be used in performing procedures not specifically described in
this document.
The products covered by this instruction manual are manufactured and/or
sold by Vertiv. This document is the property of Vertiv and contains
confidential and proprietary information owned by Vertiv. Any copying, use or
disclosure of it without the written permission of Vertiv is strictly prohibited.
Names of companies and products are trademarks or registered trademarks of
the respective companies. Any questions regarding usage of trademark
names should be directed to the original manufacturer.
Technical Support Site
If you encounter any installation or operational issues with your product, check the pertinent section of this
manual to see if the issue can be resolved by following outlined procedures.
Visit https://www.vertiv.com/en-us/support/ for additional assistance.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
iii
TABLE OF CONTENTS
Admonishments Used in this Document......................................................................................................................... iv
Important Safety Instructions ............................................................................................................................................. v
Static Warning ......................................................................................................................................................................... vi
1Vertiv™ eSURE™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits
Installation Instructions ................................................................................................................................................... 1
1.1 Kit Description..................................................................................................................................................................................................................................................................1
1.2 Tools and Material Required...............................................................................................................................................................................................................................1
1.3 Mounting Bracket, Door, and Top Cover Kit Contents..............................................................................................................................................................2
1.4 Mounting Bracket, Door, and Top Cover Kits Installation Procedure..........................................................................................................................4
1.4.1 Important Safety Instructions .....................................................................................................................................................................................................4
1.4.2 Installing Mounting Bracket Kit P/N 565649, 565926 .........................................................................................................................................5
1.4.3 Installing Mounting Bracket, Door, and Top Cover Kit P/N 10010670 and 60018725......................................................... 11
2Installing the Power Extend Converter into a Distribution Position ...............................................................15
2.1 Important Safety Instructions..........................................................................................................................................................................................................................15
2.2 Restrictions.......................................................................................................................................................................................................................................................................15
2.3 Preparing the Distribution Cabinet ...........................................................................................................................................................................................................16
2.4 Installing the Power Extend Converter(s)............................................................................................................................................................................................21

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
iv
Admonishments Used in this Document
DANGER
! Warns of a hazard the reader will be exposed to that will likely result
in death or serious injury if not avoided. (ANSI, OSHA)
WARNING
! Warns of a potential hazard the reader may be exposed to that could
result in
death or serious injury if not avoided. This admonition is not used for situations that pose a
risk o
nly to equipment, software, data, or service. (ANSI)
CAUTION
! Warns of a potential hazard the reader may be exposed to that could
result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not
used for situations that pose a risk only to equipment, data, or service, even if such use
appears to be permitted in some of the applicable standards. (OSHA)
ALERT
! Alerts the reader to an action that must be avoided in order to protect
equipment, software, data, or service. (ISO)
ALERT
! Alerts the reader to an action that must be performed in order to prevent
equipment damage, software corruption, data lo
ss, or service interruption. (ISO)
FIRE SAFETY
! Informs the reader of fire safety information, reminders, precautions,
or policies, or of the locations of fire
-fighting and fire-safety equipment. (ISO)
SAFETY
! Informs the reader of general safety information, reminders, precautions, or
policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
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Important Safety Instructions
Safety Admonishments Definitions
Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page iv.
General Safety
DANGER!Installation of this kit should only be performed by a qualified technician following approved safety procedures. If a
qualified technician is not available, arrangements can be made with Vertiv to have the kit installed.
DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES.
Performing the following procedures may expose you to hazards. These procedures should be performed by qualified
technicians familiar with the hazards associated with this type of equipment. These hazards may include shock, energy,
and/or burns. To avoid these hazards:
a) The tasks should be performed in the order indicated.
b) Remove watches, rings, and other metal objects.
c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the expected
voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.
d) Wear eye protection.
e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be
performed.
Voltages
AC Input Voltages
DANGER! The system the power extend converter is installed in operates from AC input voltage capable of producing fatal
electrical shock.
DC Input Voltages
DANGER! The power extend converter operates from DC input voltage. Although the DC voltage is not hazardously high,
the input power can deliver large amounts of current.
DC Output and Battery Voltages
DANGER! The system the power extend converter is installed in produces DC power and may have a battery source
connected to it. Although the DC voltage is not hazardously high, the rectifiers and/or battery can deliver large amounts of
current.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
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Personal Protective Equipment (PPE)
DANGER! ARC FLASH AND SHOCK HAZARD.
Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis
should be done to determine the “hazard/risk” category, and to select proper PPE.
Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain the equipment.
Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work Permits as required
by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.
Hazardous Voltage
DANGER! HAZARD OF ELECTRICAL SHOCK.
More than one disconnect may be required to de-energize the system before servicing.
Handling Equipment Containing Static Sensitive Components
ALERT! Installation or removal of equipment containing static sensitive components requires careful handling. Before
handling any equipment containing static sensitive components, read and follow the instructions contained on the Static
Warning Page.
Static Warning
This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to
these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.
1. Strictly adhere to the procedures provided in this document.
2. Before touching any equipment containing static sensitive components, discharge all static electricity from yourself by
wearing a wrist strap grounded through a one megohm resistor. Some wrist straps have a built-in one megohm resistor;
no external resistor is necessary. Read and follow wrist strap manufacturer’s instructions outlining use of a specific wrist
strap.
3. Do not touch traces or components on equipment containing static sensitive components.Handle equipment
containing static sensitive components only by the edges that do not have connector pads.
4. After removing equipment containing static sensitive components, place the equipment only on static dissipative
surfaces such as conductive foam or ESD bag. Do not use ordinary Styrofoam or ordinary plastic.
5. Store and ship equipment containing static sensitive components only in static shielding containers.
6. If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap,
work on a conductive surface, use a grounded soldering iron, and use grounded test equipment.

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
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1Vertiv™ eSURE™ Power Extend Converter Mounting
Bracket, Door, and Top Cover Kits Installation Instructions
1.1 Kit Description
Mounting bracket kits have been designed to easily install a Vertiv™ eSure™ Power Extend Converter (Model C48/58-1000B, Spec.
No. 1C48581000B) into a distribution position of a Vertiv™ NetSure™ Power System (see UM565050 for kit part numbers and
descriptions). A mounting bracket kit must be used for grounding and mechanical support. See Table 1 for the kits covered by these
instructions.
These instructions provide a step-by-step procedure to field install a Vertiv™ eSure™ Power Extend Converter using one of the kits
listed in Table 1. Installation of this kit in other systems not listed in Table 1 should not be attempted.
Table 1Power System Mounting Bracket, Door, and Top Cover Kits Covered by these Instructions
Mounting Bracket Kit P/N Description
565649 Mounting bracket kit for use with a 23” distribution cabinet in a Spec. No. 582136800 power system.
565926 Mounting bracket kit for use with a 19” distribution cabinet in a Spec. No. 582136800 power system.
10010670
Includes mounting bracket kit P/N 565649, door kit P/N 566095, and top cover kit P/N 10026154. For use with 23”
1-row distribution cabinet in a Spec. No. 582136800 power system and a P/N 548067 and P/N 10009822 stand-alone
distribution cabinet.
60018725 Includes mounting bracket kit P/N 565926, door kit P/N 566092, and top cover kit P/N 10026155. For use with 19”
1-row distribution cabinet in a Spec. No. 582136800 power system and a P/N 548066 stand-alone distribution cabinet.
1.2 Tools and Material Required
Table 2 lists the items required to install this kit.
Table 2Tools and Material Required
Description
#1 Flat Blade Screw Driver, insulated
#2 Phillips Blade Screw Driver, insulated
Torque Wrench, insulated
(capable of being set from 9.6 in-lbs to 75 in-lbs)
3/8” Drive Ratchet and Socket Set, insulated
Power Extend Converter Kit (P/N 565050)
(Model C48/58-1000B, Spec. No. 1C48581000B), quantity as needed

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
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1.3 Mounting Bracket, Door, and Top Cover Kit Contents
Table 3, Table 4, Table 5, and Table 6 list the items furnished as a part of the mounting bracket, door, and top cover kits covered by
these instructions. Before installing a mounting bracket, door, and top cover kit, check the items furnished against those listed to
ensure that there are no shortages.
Table 3Mounting Bracket Kit P/N 565649 Contents
P/N Description Qty.
565657 Left Side Mounting Bracket 1
565658 Right Side Mounting Bracket 1
60018013 Front Mounting Bracket 1
132101 #10 Captive Nut
(factory attached to left/right brackets) 4
218706400 #10-32 x 5/8” Screw
(factory attached to left/right brackets) 4
214108100 #10 Flat Washer
(factory attached to left/right brackets) 4
152175 Hot Surfaces Caution Label
(factory attached to left/right brackets) 2
60010906 Panel Position Label, 30-Positions 1
151950 Storage Pouch 1
552423 Hook-and-Loop Fastener
(factory attached to storage pouch) 1
566026
Toggle Breaker Guard Kit, includes…
(Qty. 27) L-Shaped Guard Brackets
(Qty. 27) #6-32 x 3/16” Screws
(Qty. 27) M3–0.5 x 5 mm Screws
1
Table 4Mounting Bracket Kit P/N 565926 Contents
P/N Description Qty.
565895 Left Side Mounting Bracket 1
565658 Right Side Mounting Bracket 1
565897 Front Side Mounting Bracket 1
132101 #10 Captive Nut
(factory attached to left/right brackets) 3
218706400 #10-32 x 5/8” Screw
(factory attached to left/right brackets) 3
214108100 #10 Flat Washer
(factory attached to left/right brackets) 3
152175 Hot Surfaces Caution Label
(factory attached to left/right brackets) 2
60010906 Panel Position Label, 30-Positions 1
151950 Storage Pouch 1
552423 Hook-and-Loop Fastener
(factory attached to storage pouch) 1
566026
Toggle Breaker Guard Kit, includes…
(Qty. 27) L-Shaped Guard Brackets
(Qty. 27) #6-32 x 3/16” Screws
(Qty. 27) M3–0.5 x 5 mm Screws
1

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
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Table 5Mounting Bracket, Door, and Top Cover Kit P/N 10010670 Contents
P/N Description Qty.
565649 Mounting Bracket Kit
See Table 3 for contents.
566095 Door Kit
566045 Front Door 1
566042 Front Door Bracket 1
S-0650 Nut
(factory assembled to door) 4
564200P1 Product Label
(factory assembled to door) 1
560958P2 Brand Label
(factory assembled to door) 1
514097 Caution Label
(factory assembled to door) 1
545391 Panel Position Label, 24-Positions
(factory assembled to door) 1
233394000 6-32 x 1/4” Screw 1
233362700 6-32 x 3/8” Screw, Pan Head, SEMS Lock Washer 1
224415500 6-32 x 3/8” Screw, Flat Head 1
223772500 6-32 Nut with Washer 1
214109200 #12 Flat Washer 1
10026154 Top Cover Kit
10025375 Top Cover Bracket 1
10025376 Top Rear Cover 1
541711 Top Front Cover 1
218703200 6-32 x 3/8” Screw 6
218710500 12-24 x 1/2” Screw 2

Vertiv™ eSure™ Power Extend Converter Mounting Bracket, Door, and Top Cover Kits Installation Manual
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Table 6Mounting Bracket, Door, and Top Cover Kit P/N 60018725 Contents
P/N Description Qty.
565926 Mounting Bracket Kit
See Table 4 for contents.
566092 Door Kit
566043 Front Door 1
566042 Front Door Bracket 1
S-0650 Nut
(factory assembled to door) 4
564200P1 Product Label
(factory assembled to door) 1
560958P2 Brand Label
(factory assembled to door) 1
514097 Caution Label
(factory assembled to door) 1
545391 Panel Position Label, 19-Positions
(factory assembled to door) 1
233394000 6-32 x 1/4” Screw 1
233362700 6-32 x 3/8” Screw, Pan Head, SEMS Lock Washer 1
224415500 6-32 x 3/8” Screw, Flat Head 1
223772500 6-32 Nut with Washer 1
214109200 #12 Flat Washer 1
10026155 Top Cover Kit
10025296 Top Cover Bracket 1
10025332 Top Rear Cover 1
545357 Top Front Cover 1
218703200 6-32 x 3/8” Screw 6
218710500 12-24 x 1/2” Screw 2
1.4 Mounting Bracket, Door, and Top Cover Kits Installation Procedure
THESE INSTRUCTIONS SHOULD BE READ THROUGH COMPLETELY BEFORE INSTALLING THE KIT.
The following is a step-by-step procedure to install the kit. The procedure has been written for ease of use and to minimize the
possibility of contact with potentially hazardous energy. This procedure should be performed in the sequence given, and each step
should be completely read and fully understood before performing that step. Observe all “Important Safety Instructions” starting on
page v and also those presented in the following procedure. As each step of the procedure is completed, the box adjacent to the
respective step should be checked. This will minimize the possibility of inadvertently skipping any steps. If the step is not required to
be performed for your site, also check the box to indicate that it was read.
1.4.1 Important Safety Instructions
DANGER! Adhere to the “Important Safety Instructions” starting on page v and those listed in the power system manual.
CAUTION! When performing any step in procedures that requires removal or installation of hardware, use caution to ensure
no hardware is dropped and left inside the unit; otherwise service interruption or equipment damage may occur.