VESPA 125 Primavera User manual

MANUALE STAZIONE DI SERVIZIO
1Q000905
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-
get 2016)

MANUALE
STAZIONE DI
SERVIZIO
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS
(i-get 2016)
Thedescriptionsandimagesinthispublicationaregivenforillustrativepurposesonlyandarenotbinding.
While the basic specifications as described and illustrated in this manual remain unchanged, Piaggio
ViệtNamreservestheright,atanytimeandwithoutbeingrequired,toupdatethispublicationbeforehand,
to make any changes to components, parts or accessories, which it considers necessary to improve the
product or which are required for manufacturing or construction reasons.
Not all versions/models shown in this publication are available in all countries. The availability of single
models should be checked at the official Piaggio sales network.
"© Copyright 2021 - PIAGGIO VIỆT NAM. All rights reserved. Reproduction of this publication in whole
or in part is prohibited."
PIAGGIO VIỆT NAM- After Sales
LOT M - BINH XUYEN INDUSTRIAL ZONE - VINCH PHUC - VIET NAM
CUSTOMER SERVICE CENTRE
Please contact us:
Hot line: 1800 5555 85
Email:
[email protected]
Website:
www.piaggio.com.vn

MANUALE STAZIONE DI
SERVIZIO
Vespa Primavera 125 i.e. - 150
i.e. 3V ABS (i-get 2016)
Questo manuale per stazioni di servizio è stato realizzato da Piaggio & C. Spa per essere utilizzato dalle
officine dei concessionari e sub-agenzie Piaggio. Si presuppone che chi utilizza questa pubblicazione
per la manutenzione e la riparazione dei veicoli Piaggio, abbia una conoscenza base dei principi della
meccanica e dei procedimenti inerenti la tecnica della riparazione dei veicoli. Le variazioni importanti
nelle caratteristiche dei veicoli o nelle specifiche operazioni di riparazione verranno comunicate
attraverso aggiornamenti di questo manuale. Non si può comunque realizzare un lavoro completamente
soddisfacente se non si dispone degli impianti e delle attrezzature necessarie, ed è per questo che vi
invitiamo a consultare le pagine di questo manuale riguardanti l'attrezzatura specifica e il catalogo degli
attrezzi specifici.
N.B. Provides key information to make the procedure easier to understand and carry out.
CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.
WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.
Personal safety Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment Sectionsmarked with this symbol indicate the correct use ofthe vehicle
to prevent damaging the environment.
Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS
PRE-DELIVERY PRE DE
TECHNICAL DATA DT
TOOLING TOOL
MAINTENANCE MAIN
TROUBLESHOOTING TROUBL
ELECTRICAL SYSTEM ELE SYS
ENGINE FROM VEHICLE ENG VE
ENGINE ENG
INJECTION INJEC
SUSPENSIONS SUSP
BRAKING SYSTEM BRAK SYS
CHASSIS CHAS

INDEX OF TOPICS
PRE-DELIVERY PRE DE

Aesthetic inspection
Appearance check:
- Paintwork
- Fitting of plastics
- Scratches
- Dirt
Tightening torques inspection
Safety locks check
Make sure that the marking is on the:
- Safety fasteners
- Fastening screws
Safety fasteners:
- Upper fastening of rear shock absorber
- Rear shock absorber lower fastener
- Brake calliper fixing
- Front wheel axle nut
- Wheel hub nut
- Swingarm bolt - Frame
- Swinging arm pin - Engine
- Engine arm pin - Frame arm
- Handlebar lock-nut
- Lower steering ring nut
- Upper steering ring nut
Electrical system
Electrical system:
- Master switch
- Headlamps: high beam lights, low beam lights, tail lights, parking lights and their warning lights
- Headlight adjustment according to regulations in force
- Rear light, parking light, stop light
- Front and rear stop light switches
- Turn indicators and their warning lights
- ABS Warning Light
- Instrument panel lights
- Instrument panel: fuel and temperature indicator
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016) Pre-delivery
PRE DE - 7

- Instrument panel warning lights
- Horn
- Starter
TO ENSURE MAXIMUM PERFORMANCE, THE BATTERY MUST BE CHARGED BEFORE USE.
INADEQUATELY CHARGING THE BATTERY WITH A LOW ELECTROLYTE LEVEL BEFORE IT IS
USED FOR THE FIRST TIME WITH SHORTEN THE LIFE OF THE BATTERY.
WARNING
KEEP THE BATTERY AWAY FROM NAKED FLAMES OR SPARKS WHILE IT IS CHARGED.
REMOVE THE BATTERY FROM THE VEHICLE, DISCONNECTING THE NEGATIVE TERMINAL
FIRST.
CAUTION
WHEN INSTALLING THE BATTERY, ATTACH THE POSITIVE LEAD FIRST AND THEN THE NEG-
ATIVE ONE.
WARNING
BATTERY ELECTROLYTE IS TOXIC AND IT MAY CAUSE SERIOUS BURNS. IT CONTAINS SUL-
PHURIC ACID. AVOID CONTACT WITH EYES, SKIN AND CLOTHING.
IF IT ACCIDENTALLY COMES INTO CONTACT WITH YOUR EYES OR SKIN, WASH WITH ABUN-
DANT WATER FOR APPROX. 15 MIN. AND SEEK IMMEDIATE MEDICAL ATTENTION.
IF ACCIDENTALLY SWALLOWED, IMMEDIATELY DRINK LARGE QUANTITIES OF WATER OR
VEGETABLE OIL. SEEK IMMEDIATE MEDICAL ATTENTION.
BATTERIES PRODUCE EXPLOSIVE GAS; KEEP CLEAR OF NAKED FLAMES, SPARKS OR CIG-
ARETTES. VENTILATE THE AREA WHEN RECHARGING INDOORS. ALWAYS WEAR EYE PRO-
TECTION WHEN WORKING IN THE PROXIMITY OF BATTERIES.
KEEP OUT OF THE REACH OF CHILDREN.
CAUTION
NEVER USE FUSES WITH A CAPACITY HIGHER THAN THAT RECOMMENDED. USING A FUSE
OF UNSUITABLE RATING MAY SERIOUSLY DAMAGE THE VEHICLE OR EVEN CAUSE A FIRE.
The vehicle is equipped with an OBD (On-Board
Diagnostics) port to monitor its correct operation
at an Authorised Service Centre.
N.B.
APPLICABLE VERSIONS
The vehicle is equipped with an OBD (On-Board
Diagnostics) port, compliant with the Euro 5 direc-
tivesandwhichallows theconnection betweenthe
vehicle and the diagnostic tool.
N.B.
AT EACH SCHEDULED MAINTENANCE A VERIFICATION
MUST BE PERFORMED WITH THE DIAGNOSTIC TOOL TO
CHECK IF THERE ARE ERRORS AND THE IF THE PARAM-
ETERS ARE CORRECT. ENSURE THAT THE VEHICLE
CALIBRATION IS UP TO DATE AFTER UPDATING THE DI-
AGNOSTIC TOOL.
Pre-delivery Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016)
PRE DE - 8

Levels check
Level check:
- Hydraulic braking system fluid level.
- Rear hub oil level.
- Engine coolant level.
Road test
Test ride:
- Cold start
- Instrument operations
- Response to throttle control
- Stability when accelerating and braking (ABS where applicable)
- Front and rear brake efficiency
- Front and rear suspension efficiency
- Abnormal noise
Static test
Static control after the test drive:
- Warm start
- Starter operation
- Minimum holding (turning the handlebar)
- Uniform turning of the steering
- Possible leaks
CAUTION
CHECK AND ADJUST TYRE PRESSURE WITH TYRES AT AMBIENT TEMPERATURE.
CAUTION
NEVER EXCEED THE RECOMMENDED INFLATION PRESSURES SINCE THE TYRES MAY
BURST.
Functional inspection
Functional Checks:
Braking system (hydraulic)
- Lever travel
Braking system (mechanical)
- Lever travel
Clutch
- Proper functioning check
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016) Pre-delivery
PRE DE - 9

Engine
- Check throttle control travel
Others
- Check documentation
- Check the chassis and engine numbers
- Tool kit
- Licence plate fitting
- Locks checking
- Tyre pressure check
- Fitting of mirrors and possible accessories
Instruments start-up
UNIT OF MEASUREMENT
It is possible to change the unit of measure (from
km to miles) following the procedure below:
- move the key to «OFF»;
- press the MODE key;
- Holding in the MODE button, turn the key to the
«ON» position;
- after about 2 seconds release the MODE button.
N.B.
THE FOLLOWING ARE DEFINED WHEN NAVIGATING THE
DISPLAY:
- «BRIEF PRESS»: A PRESS OF THE INDICATED BUTTON,
FOR A PERIOD OF LESS THAN TWO SECONDS;
- «PROLONGED PRESS»: A PRESS OF THE INDICATED
BUTTON,FORAPERIODOFMORETHANTWOSECONDS.
FOR "S" VERSION
With "SETTINGS" mode highlighted on the digital
display, press and hold the MODE selector to the
right to access the following menu options:
CONFIGURATION
•Clock
•Units of measurement: speed, temper-
ature, exit
•Pairing configuration
•Exit
Press the CENTRE button of the mode selector
briefly to select the parameter:
Pre-delivery Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016)
PRE DE - 10

Speed:select the required unit of measurement,
choosing from the following options: Km/h, mph /
ON, OFF.
Temperature: select the required unit of meas-
urement, choosing from the following options:
degrees°C, °F / ON, OFF.
Specific operations for the vehicle
Install the underbody caps as shown in the figure.
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016) Pre-delivery
PRE DE - 11

INDEX OF TOPICS
TECHNICAL DATA DT

This section describes the general specifications of the vehicle.
Rules
This section describes general safety rules for any maintenance operations performed on the vehicle.
Safety rules
- If work can only be done on the vehicle with the engine running, make sure that the premises are well
ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust
fumes are toxic.
- The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is
highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water
and seek immediate medical attention.
- The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks
or flames near the battery, especially when charging it.
- Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working
area, and avoid naked flames or sparks.
- Clean the brake pads in a well-ventilated area, directing the jet of compressed air carefully to avoid
the risk of inhaling dust produced by worn friction material. Even though the latter contains no asbestos,
inhaling dust is harmful.
Maintenance rules
- Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or
non-conforming spare parts may damage the vehicle.
- Use only the appropriate tools designed for this vehicle.
- Always use new gaskets, seal rings and cotter pins when reassembling.
- After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all
the work surfaces, except tapered couplings, before refitting these parts.
- After refitting, make sure that all the components have been installed correctly and work properly.
- Use only equipment with metric sizes for removal, service and reassembly operations. Metric bolts,
nuts and screws are not interchangeable with coupling members using English measurements. Using
unsuitable coupling members and tools may damage the vehicle.
- When carrying out maintenance operations on the vehicle that involve the electrical system, make
sure the electrical connections have been made properly, particularly the ground and battery connec-
tions.
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016) Technical Data
DT - 13

Vehicle identification
Frame number
The chassis number «A» is stamped near the fuel
tank.
To read it, proceed as follows:
- lift the saddle;
- lift the helmet compartment by removing it.
Engine number
The engine number «B» is stamped near the rear
left shock absorber lower support.
Vehicle data
"VESPA PRIMAVERA" DIMENSIONS, PAP MARKETS
"VESPA PRIMAVERA S" DIMENSIONS, VIETNAM MARKET
Technical Data Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016)
DT - 14

"VESPA PRIMAVERA S" DIMENSIONS, PAP MARKETS
"VESPA SPRINT" DIMENSIONS, PAP MARKETS
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016) Technical Data
DT - 15

"VESPA SPRINT S" DIMENSIONS, PAP MARKETS
VEHICLE DATA
Specification Desc./Quantity
Chassis Stamped plate body with welded structural reinforcements.
Technical Data Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016)
DT - 16

Specification Desc./Quantity
Front suspension Single arm with helical spring and single double-acting hy-
draulic shock absorber.
Rear suspension Double-acting shock absorber, adjustable to four positions at
pre-loading.
Front brake Ø200mmhydraulicallyoperateddiscbrakecontrolledfromRH
handlebar lever; braking assisted by ABS system.
Rear brake Ø 140-mm drum brake with mechanical control controlled from
LH handlebar lever.
Wheel rims type Light alloy.
Front rim 12"x 3.00"
Rear rim 12"x 3.00"
Front tire 110/70 - 12" M/C 47P
Rear tire 120/70 - 12" M/C 58P
Front tire pressure (with passenger) 1.6 bar (1.6 bar)
Rear tire pressure (with passenger) 2.0 bar (2.2 bar)
Rear tyre pressure (with passenger) - for Vietnam market 2.0 bar (2.3 bar)
Kerb weight (for Vietnam market and EURO 3 version) 130 kg
Kerb weight (other markets) 120 kg
Kerb weight (for Thailand market and EURO 5 version) 126 kg
Maximum weight limit (Vietnam market and EURO 3 version) 280 kg
Maximum weight limit (other markets) 270 kg
Maximum weight limit (Thailand market and EURO 5 version) 305 kg
Battery Sealed, 12 V / 6 Ah
"VESPA PRIMAVERA AND PRIMAVERA S" DIMENSIONS, CHINA AND TAIWAN MARKETS
"VESPA SPRINT AND SPRINT S" DIMENSIONS, CHINA AND TAIWAN MARKETS
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016) Technical Data
DT - 17

VEHICLE DATA
Specification Desc./Quantity
Chassis Stamped plate body with welded structural reinforcements.
Front suspension Single arm with helical spring and single double-acting hy-
draulic shock absorber.
Rear suspension Double-acting shock absorber, adjustable to four positions at
pre-loading.
Front brake Ø200mmhydraulicallyoperateddiscbrakecontrolledfromRH
handlebar lever; braking assisted by ABS system.
Rear brake Ø 140-mm drum brake with mechanical control controlled from
LH handlebar lever.
Wheel rims type Light alloy.
Front rim 12"x 3.00"
Rear rim 12"x 3.00"
Front tire 110/70 - 12" M/C 47P
Rear tire 120/70 - 12" M/C 58P
Front tire pressure (with passenger) 1.6 bar (1.6 bar)
Rear tire pressure (with passenger) 2.0 bar (2.2 bar)
Kerb weight 130 kg
Kerb weight (Taiwan market) 128 kg
Maximum weight limit 280 kg
Maximum weight limit (Taiwan market) 278 kg
Battery Sealed, 12 V / 6 Ah
Engine Data
125 CM³ ENGINE SPECIFICATIONS
Specification Desc./Quantity
Type Single cylinder 4-stroke
Engine capacity 124.5 cm³
Bore per stroke 52.0 x 58.6 mm
Max. power 7.9 kW at 7,700 rpm
MAX torque 10.4 Nm at 6,000 rpm
Compression ratio 10:1
Technical Data Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016)
DT - 18

Specification Desc./Quantity
Idle speed 1,800 ± 50 rpm
Valve clearance (cold engine) Intake: 0.10 ± 0.02 mm Exhaust: 0.10 ± 0.02 mm
Timing system 3 valves (2 intake, 1 drainage). single overhead camshaft
chain-driven.
Transmission CVT expandable pulley continuously variable transmission
with torque server, V-belt, self-ventilating dry automatic centri-
fugal clutch and transmission housing with forced-circulation
air cooling.
Final drive reduction gear Gear reduction unit in oil bath.
Lubrication Engine lubrication with lobe pump (inside crankcase), chain-
driven, with double filter: mesh and paper.
Cooling Forced-air circulation cooling.
Starting Electric
Ignition Electronic inductive discharge ignition, with variable advance
and separate H.V. coil.
Ignition advance Three-dimensional map managed by control unit
Spark plug (125 cm³) NGK CR8EB
Electrode gap 0.7 - 0.8 mm
Power supply Electronic injection with Ø26 mm throttle body, single injector.
Fuel Unleaded gasoline E10 (95 R.O.N.)
Exhaust silencer Absorption-type exhaust silencer with catalytic converter.
Emissions compliance EURO 3
150 CM³ ENGINE SPECIFICATIONS
Specification Desc./Quantity
Type Single cylinder 4-stroke
Engine capacity (Indonesia) 154.8 cm³
Capacity (China and Taiwan) 155 cm³
Bore x stroke 58.0 x 58.6 mm
Max Power (Indonesia market) 8.7 kW at 7,500 rpm
Max. power (China and Taiwan) 9.5 kW at 7750 rpm
Max. torque (Indonesia market) 12 Nm at 5,000 rpm
Max. torque (China and Taiwan) 12.8 Nm at 6500 rpm
Compression ratio 10.5: 1
Idle speed (Indonesia market) 1,750 ± 50 rpm
Idle speed (China and Taiwan) 1,800 ± 50 rpm
Valve clearance (cold engine) Intake: 0.10 ± 0.02 mm Exhaust: 0.10 ± 0.02 mm
Timing system 3 valves (2 intake, 1 drainage). single overhead camshaft
chain-driven.
Transmission CVT expandable pulley continuously variable transmission
with torque server, V-belt, self-ventilating dry automatic centri-
fugal clutch and transmission housing with forced-circulation
air cooling.
Final drive reduction gear Gear reduction unit in oil bath.
Lubrication Engine lubrication with lobe pump (inside crankcase), chain-
driven, with double filter: mesh and paper.
Cooling Forced-air circulation cooling.
Starting Electric
Ignition Electronic inductive discharge ignition, with variable advance
and separate H.V. coil.
Ignition advance Three-dimensional map managed by control unit
Spark plug (150 cm³) NGK CR8EB
Electrode gap 0.7 - 0.8 mm
Power supply Electronic injection with Ø26 mm throttle body, single injector.
Fuel Unleaded gasoline E10 (95 R.O.N.)
Exhaust silencer Absorption-type exhaust silencer with catalytic converter.
Emissions compliance EURO 3
FOR VERSIONS MY2018 - MY2020
125 CM³ ENGINE SPECIFICATIONS
Specification Desc./Quantity
Engine Single-cylinder, 4-stroke Piaggio i-Get
Engine capacity 124.5 cm³
Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016) Technical Data
DT - 19

Specification Desc./Quantity
Bore per stroke 52 x 58.6 mm
Max. power 7.9 kW at 7700 rpm
MAX torque 10.4 Nm at 6000 rpm
Compression ratio 10 : 1
Timing 3 valves, single overhead camshaft, chain-driven.
Valve clearance (cold engine) Intake: 0.10 ± 0.02 mm Exhaust: 0.10 ± 0.02 mm
Spark plug NGK CR8EB
Power supply Electronic injection with Ø26 mm throttle body, single injector.
Cooling Forced-air circulation cooling.
Lubrication Wet sump
Starting Electric
Gearbox Continuously variable transmission with torque server
Clutch Automatic centrifugal dry clutch
Fuel Unleaded gasoline E10 (95 R.O.N.)
Exhaust silencer Absorption-type exhaust silencer with catalytic converter.
Emissions compliance EURO 3
Emissions compliance (Thailand market) EURO 4
150 CM³ ENGINE SPECIFICATIONS
Specification Desc./Quantity
Engine Single-cylinder, 4-stroke Piaggio i-Get
Engine capacity 154.8 cm³
Bore per stroke 58 x 58.6 mm
Max. power 9.2 kW at 7,900 rpm
MAX torque 12.2 Nm at 6,500 rpm
Compression ratio 10.5: 1
Timing 3 valves, single overhead camshaft, chain-driven.
Valve clearance (cold engine) Intake: 0.10 ± 0.02 mm Exhaust: 0.10 ± 0.02 mm
Spark plug NGK CR8EB
Power supply Electronic injection with Ø26 mm throttle body, single injector.
Cooling Forced-air circulation cooling.
Lubrication Wet sump
Starting Electric
Gearbox Continuously variable transmission with torque server
Clutch Automatic centrifugal dry clutch
Fuel Unleaded gasoline E10 (95 R.O.N.)
Exhaust silencer Absorption-type exhaust silencer with catalytic converter.
Emissions compliance EURO 3
Emissions compliance (Thailand market) EURO 4
FOR CHINA MARKET
150 CM³ ENGINE SPECIFICATIONS
Specification Desc./Quantity
Engine Single-cylinder, 4-stroke Piaggio i-Get
Engine capacity 155 cm³
Bore per stroke 58 x 58.6 mm
Max. power 9.5 kW at 7750 rpm
MAX torque 12.8 Nm at 6500 rpm
Compression ratio 10.5: 1
Timing 3 valves, single overhead camshaft, chain-driven.
Valve clearance (cold engine) Intake: 0.10 ± 0.02 mm Exhaust: 0.10 ± 0.02 mm
Spark plug NGK CR8EB
Power supply Electronic injection with Ø26 mm throttle body, single injector.
Cooling Forced-air circulation cooling.
Lubrication Wet sump
Starting Electric
Gearbox Continuously variable transmission with torque server
Clutch Automatic centrifugal dry clutch
Fuel Unleaded gasoline E10 (95 R.O.N.)
Exhaust silencer Absorption-type exhaust silencer with catalytic converter.
Emissions compliance EURO 4
Technical Data Vespa Primavera 125 i.e. - 150 i.e. 3V ABS (i-get 2016)
DT - 20