Viconics R820 REV2 Series User manual

Product overview
R820 REV2 SERIES
SCR POWER CONTROLS
NOVEMBER 2017
The Viconics R820 series SCR power controls are designed for cost effective, precise
modulation of electric loads for most electric heating applications.
(Applicable on resistive loads only)
The R820 series consists of SCR’s power controls, c/w factory assembled heatsink for
surface or in-panel mounting.
Models available
Model No.
Voltage Range
Phase
Max Current
R820-211-REV2
24 - 240 Volts AC
1
10 Amp
R820-213-REV2
24 - 240 Volts AC
3
10 Amp
R820-321-REV2
24 - 347 Volts AC
1
25 Amp
R820-323-REV2
24 - 347 Volts AC
3
25 Amp
R820-341-REV2
24 - 347 Volts AC
1
45 Amp
R820-343-REV2
24 - 347 Volts AC
3
45 Amp
R820-421-REV2
24 - 480 Volts AC
1
25 Amp
R820-423-REV2
24 - 480 Volts AC
3
25 Amp
R820-441-REV2
24 - 480 Volts AC
1
45 Amp
R820-443-REV2
24 - 480 Volts AC
3
45 Amp
R820-471-REV2
24 - 480 Volts AC
1
75 Amp
R820-621-REV2
24 - 600 Volts AC
1
25 Amp
R820-623-REV2
24 - 600 Volts AC
3
25 Amp
R820-641-REV2
24 - 600 Volts AC
1
45 Amp
R820-643-REV2
24 - 600 Volts AC
3
45 Amp
R820-671-REV2
24 - 600 Volts AC
1
75 Amp
R820-PCB-A01
24 Vac Electronic PCB
1 or 3
-----
Features
Feature
Benefit
Complete assembly with factory installed heat sink.
Reduced total installation cost
Designed for surface or panel mounting
Covers wider array of application with same
component.
UL Recognized
Easily integrated into complete assemblyrequiring
industry listings.
CSA approved for Canada and USA
Trouble free approval process
Status LED
Quick field troubleshooting.
High quality assembly with 2-year warranty
Reduced field service calls.
Full line of matching peripheral temperature
controllers
Simplified component sourcing and matching for
reliable operation
They are compatible with many industry standard signals. A typical application would be to control a modulating
electric duct heater with a 0 to 10 Vdc control signal from an analog room thermostat. The R820 power controller also
contain four dip switch to adjust to the following control signals:
•0 to 10 Vdc control signal ( 2 to 10 Vdc control range)
•4 to 20 mA control signal

2
Power modules installation
Important.
All external safety devices like: contactors, relays, flow switch & thermal protections are to be supplied and
installed by other.
When the SCR is installed inside a panel, the enclosure needs to be adequately louvered for proper ventilation
and heat dissipation. Call the factory for the derating amperage curves for these specific applications.
Electronic controls require special care for wiring and startup. To avoid problems, carefully follow the
procedures below.
Look at the wiring diagrams, and study them carefully. Be sure that you understand how the system is supposed to
work.
A) Location:
1- Can be installed inside a louvered approved cabinet or with the heatsink mounted externally.
2- Must be installed away from excessive heat source.
3- Nothing must restrain air circulation to the heatsink.
B) Installation:
1- If installed completely inside a cabinet, use the mounting tabs on the heatsink to secure the SCR to the back
plate of the panel.
2- If installed with heatsink outside the cabinet, use the proper model mounting template for the cut-out
dimensions and to check for mounting obstructions.
3- Respect mounting orientation
(this side up).
4- Mount the heatsink verticallyon the side of the cabinet for proper heat dissipation.
5- Do not relocate the power switching modules on the heatsink.
R820 Installation and Dimensions
•Mounting instructions & templates are available from the factory.
•The cutout templates include hole positions for heatsink attachment to the electrical cabinet
❖Single phase R820 will have 2 mounting screw, 1 on each side.
❖Three phase R820 will have 4 mounting screw, 2 on each side.
•Respect mounting orientation (this side up).
•Mount the heatsink vertically on the side of the cabinet for proper heat dissipation.
•If mounted on top or bottom of the cabinet, derate maximum usable amperage by 25%.
•Do not relocate the power switching modules on the heatsink.
R820 single phase
A
B
C
D
E
Weight
R820-211-REV2
5.25 "
4.50 "
2.56”
3.00 "
3.75 "
1.80
R820-321-REV2
5.25 "
4.50 "
2.56”
3.00 "
3.75 "
1.80
R820-341-REV2
5.25 "
6.50 "
2.56”
3.00 "
3.75 "
2.40
R820-421-REV2
5.25 "
4.50 "
2.56”
3.00 "
3.75 "
1.80
R820-441-REV2
5.25 "
6.50 "
2.56”
3.00 "
3.75 "
2.40
R820-471-REV2
5.25 "
10.00 "
2.56”
3.00 "
3.75 "
3.50
R820-621-REV2
5.25 "
4.50 "
2.56”
3.00 "
3.75 "
1.80
R820-641-REV2
5.25 "
6.50 "
2.56”
3.00 "
3.75 "
2.40
R820-671-REV2
5.25 "
10.00 "
2.56”
3.00 "
3.75 "
3.50
R820 three phase
A
B
C
D
E
Weight
R820-213-REV2
5.25 "
6.50 "
2.56”
3.00 "
5.75 "
2.60
R820-323-REV2
5.25 "
6.50 "
2.56”
3.00 "
5.75 "
3.70
R820-343-REV2
5.25 "
10.00 "
2.56”
3.00 "
5.75 "
3.70
R820-423-REV2
5.25 "
6.50 "
2.56”
3.00 "
5.75 "
2.65
R820-443-REV2
5.25 "
10.00 "
2.56”
3.00 "
5.75 "
3.70
R820-623-REV2
5.25 "
6.50 "
2.56”
3.00 "
5.75 "
2.65
R820-643-REV2
5.25 "
10.00 "
2.56”
3.00 "
5.75 "
3.70

3
DIP Switch Adjustments per applications
INPUT SIGNAL
SWITCH #1
SWITCH #2
SWITCH #3
SWITCH #4
0 to 10 Vdc control signal (2 to 10 Vdc control range)
Off
Off
Off
On
4 to 20 mA control signal
Off
Off
On
Off
Typical applications
0 To 10 Vdc From a Thermostat
Dip switch position
S1
S2
S3
S4
2 Vdc = 0% capacity
10 Vdc = 100% capacity
0 to 10 Vdc control signal
Off
Off
Off
On
L2
L3
L1
1
2
3
24vac
Common
24Vac
0 to 10Vdc output
(Thermostat)
(Second SSR
only on 3 phases
models)
The 45 & 75 Amps models need to be wired with the supplied high voltage lugs. These lugs are shipped
reversed. Unscrew these lugs first.
*** Attach the wire to the lug first, and then screw the lug to the power module.
Shipping state Proper
installation
Separate for
wiring
Illustration 1

4
0 To 10 Vdc From a Building Automation System
Dip switch position
S1
S2
S3
S4
2 Vdc = 0% capacity
10 Vdc = 100% capacity
0 to 10 Vdc control signal
Off
Off
Off
On
L2
L3
L1
1
2
3
24vac
(Second SSR
only on 3 phases
models)
4 TO 20mA From a Building Automation System
Dip switch position
S1
S2
S3
S4
4 mA = 0% capacity
20 mA = 100% capacity
4 to 20 mA control signal
Off
Off
On
Off
L2
L3
L1
1
2
3
24vac
(Second SSR
only on 3 phases
models)

24 Vac Power& Wiring
•It is not necessary to ground any leg of the transformer to earth with the controller card.
•The controller uses internally a half wave rectifier bridge. On 0 to 10 Vdc control signal, the reference of the control
signal is the Common of the power supply of the SCR controller card.
•Use a Class 1 (properlyfused) or Class 2, CSA or UL recognized transformer.
High voltage Wiring
General cautions:
•High voltages are present on the terminals of these devices. Please read all the instruction in this manual carefully.
•The 45 & 75 Amps models need to be wired with the supplied high voltage lugs. Detach the lug from the SSR
first, connect the wires, and then screw the lug to the power module. Refer to Illustration 1 on page 3.
•Have the wiring done by a qualified and skilled professional.
•High voltage and amperage can be fatal.
•All wiring must conform to national electrical code regulations.
•The instrument must be wired before applying power.
•Protect circuits with semi-conductor fuses.
•For in panel installation, derating amperage curves are available from the factory.
Specifications
Operating Conditions: 0°C to 80°C (32°F to 176°F) / 0 % to 95 % R.H. non-condensing
Thermostatic protection: Self-resetting. Auto shut off when SCR ambient temp. is above 82°C (180°F)
Power supply: 24 Vac -15%, +10% 50/60 Hz; 2 VA
Use a Class 1 (properlyfused) or Class 2, CSA or UL recognized transformer.

Troubleshooting
1
•Check general wiring, as per heater manufacturer diagram.
•Be sure you understand the system and its normal operation
2
•Verify high voltage power supply wiring
•Verify that correct voltage is present at the heater with proper wire size
3
•Verify low voltage 24 Vac power supply wiring: 24 Vac is present at terminals 1 & 2 of the
R820 SCR
4
•Create or simulate 100 % heating demand Using present control system
R820 Configured for 0 to 10 Vdc input signal
•Signal between terminals 1 & 3 is 10 Vdc or superior
•Dip switch properly configured: S1=Off, S2=Off, S3=Off & S4=On
•Be sure that the polarity is correct and not reversed + to +, - to –
•LED on SCR is on 100 % of the time
R820 Configured for 4 to 20 mA input signal
•Signal between terminals 1 & 3 is 20 mA or superior
•Dip switch properly configured: S1=Off, S2=Off, S3=On & S4=Off
•Be sure that the polarity is correct and not reversed + to +, - to –
•LED on SCR is on 100 % of the time
5
•Verify amperage consumption of the heater: LED on SCR is on 100 % of the time
6
•Verify & correct 24 Vac power supply to the SCR
•Verify low voltage fuses, protections, flow switch,
7
•Verify control wiring & control signal
•Correct control signal is present at the SCR Check polarity of control signal
8
•Verify fuses & all protections & contact the heater manufacturer
Viconics Technologies Inc.
Tel.: Fax: Toll free:
www.viconics.com