Victor Transtig 220AC/DC User manual

AC/DC Welding InvertersAC/DC Welding Inverters
Transtig 220AC/DC & Transtig 300AC/DCTranstig 220AC/DC & Transtig 300AC/DC
Product InformationProduct Information
CONFIDENTIAL AND PROPRIETARY

Contents
Slide No.
a) Features & Benefits Overview. . . . . . . . . . . . . . . . . . . . . . . . 3
b) Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 5
c) Additional Selling Points . . . . . . . . . . . . . . . . . . . . . . . . . . 6
d) Additional Safety – Deadman Switch Available Option . . . . . . . . . . .7
)
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ld
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arame
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ers,
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e
ld
F
unc
ti
on . . . . . . .
8
–
10
f) Transtig 220AC/DC – Features, Contents, Spares . . . . . . . . . . . . .11 – 14
g) Transtig 300AC/DC – Features ,Contents, Spares . . . . . . . . . . . . 15 – 17
h) Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 – 20
i) Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
WtIfti
22
CONFIDENTIAL AND PROPRIETARY
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22
December 17, 2013Slide 2

Features and Benefits Overview
50mm Dinse
Connections
Control Panel
Protective Cover
Shielding Gas
Solenoid Control IP23S Protection Class
3 Year Limited
W
arrant
y
Remote Control
Socket
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 3

Features
Fully Integrated VRD
- Ensures voltage on the Stick before you start is <25 VOLTS DC
Power Source ProvidesAC or DC Welding Output
AC/DC Lift TIG (GTAW) HF TIG (GTAW)
AC/DC
Lift
TIG
(GTAW)
,
HF
TIG
(GTAW)
Stick (MMAW)
Enclosure Rated to IP23S
- An IP23S Rating Ensures your Safety when Working
Otd
O
u
td
oors
Fail To Safe Shutdown if VRD Malfunctions
- Will Shut the Unit Down if Voltage Exceeds
35 VOLTS DC whilst not Welding
Compliant to AS 60974.1 and AS 1674.2
Power Factor Correction (PFC) with Transtig 220AC/DC only
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 4
Power
Factor
Correction
(PFC)
with
Transtig
220AC/DC
only
-I
1eff less than 15Afor 220A/18.8V@40%

Features
HF (High Frequency) Start in TIG Mode
Pulse Welding Capabilities in TIG mode
Spot Welding in TIG mode
Max Electrode Size
220AC/DC: 4.0mm; 300AC/DC: 5.0mm
Stores up to 100 welding jobs
Digital Voltage and Amperage Meters
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 5
Intelligent Fan Control

Additional Selling Points
Perfect Balance of Components: State of the art technology ensure the perfect balance
of shielding gas control arc dynamics and welding
of
shielding
gas
control
,
arc
dynamics
and
welding
power – giving you a superior weld result
Shielding Gas Control: Gas control is at your fingertips. If you’re not welding,
the gas isn’t flowing
which means lower gas cost
the
gas
isn’t
flowing
–
which
means
lower
gas
cost
Easy Operation: A clear control panel with a big operation knob means
you can start, stop or make adjustments easily – even
ith l
w
ith
g
l
oves on
Pick Up Where You Left Off: Remembers your settings, so you can take a breather
and pick up where you left off
Clear LED Displays: With crystal clear, seven-segment displays, making
adjustments to your settings, selecting the right welding
mode or just keeping an eye on current couldn’t be
easier
Carrying Made Easy: With a stainless steel handle and accessory belt,
g
ettin
g
from the car to the
j
ob, or
j
ust around site,
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 6
gg j j
doesn’t have to mean multiple trips

Additional Safety
Deadman Switch* on Electrode Holder (Available option)
E thtVlt tth El t d bf St ti
ZERO
–
E
nsures
th
a
t
V
o
lt
age a
t
th
e
El
ec
t
ro
d
e
b
e
f
ore you
St
ar
t
i
s
ZERO
VOLTS DC
–Voltage Increases to <23 VOLTS DC (VRD on) when the Operator
Presses the Deadman Switch to Start Welding
Presses
the
Deadman
Switch
to
Start
Welding
–Operator has 3 Seconds to Establish Arc with the Electrode
–Operator Releases the Deadman Switch to Stop Welding
–Optional 8 metre Electrode Holder Lead 330A with Deadman
Switch fitted Part No. 646763
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 7

Control Panel Overview
Back Button
Select Weld
Parameters
Forward Button
Select Weld
Parameters
Gas Purge
Tiptronic Save
Volts Welding
Parameter
Amps Welding
Parameter
Welding Mode
Welding Type
Control Knob Adjusts
Weld Parameter Value
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 8

Control Panel – Weld Parameter Selection
Back Button Forward Button
Base current (A1) Trough current (A2)
Start
Current
(AS)
Crater
Current
(AE)
Up Slope Control Down Slope Control
Gas Pre-Flow Time Gas Post-Flow Time
Start
Current
(AS)
Crater
Current
(AE)
Electrode
AC
-
Balance
Start Current Time (tS) Crater Current Time (tE)
CONFIDENTIAL AND PROPRIETARY
Electrode
Diameter
AC
Balance

Control Panel – Weld Function Selection
Alternating
Current (AC)
HF Start
(TIG DC– or TIG AC) 2T
(Normal) Stick
(DC– or DC+)
Spot Welding
TIG Modes
Direct Current
Direct Current 4T Pulse
Tiptronic
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 10
(DC+)
(DC
–
)(Latch) Welding

Transtig 220 AC/DC – Features
Features
240V 15A Supply Input
TIG
(
GTAW
)
: 220A
@
40
%
Dut
y
C
y
cle
()@%yy
TIG (GTAW) Welding Current Range: 3 – 220A
Stick (GMAW): 170A @ 40% Duty Cycle
Stick (GMAW) Welding Current Range: 10 – 170A
Compliant to AS 60974.1
Integrated Voltage Reduction Device (VRD)
Fail to Safe Shutdown if VRD Malfunctions
Power Factor Correction (PFC)
Deadman Switch Feature Available
Enclosure Rated to IP23S
MMAW (Stick) and GTAW (TIG) Process Capabilitie
s
AC/DC HF TIG, Lift TIG, Spot Welding, Pulse Welding
2T and 4T Latch Operation
Digital Amperage/ Voltage Meter

Digital
Amperage/
Voltage
Meter
Intelligent Fan Control
Ideal for Welding a Wide Range of Aluminium, Stainless &
Mild Steels
CONFIDENTIAL AND PROPRIETARY
3 Year Limited Warranty
December 17, 2013Slide 11

Transtig 220AC/DC Power Source – Contents
Transtig 220AC/DC Power Source Contents
Transtig 220AC/DC Welding Inverter Power Source
Shi ldi G H A bl (Q i k C t T )

Shi
e
ldi
ng
G
as
H
ose
A
ssem
bl
y
(Q
u
i
c
k
C
onnec
t
T
ype
)
Operating Manual
Power Source Part Number W1007221
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 12

Transtig 220AC/DC Plant – Contents
Transtig 220AC/DC Plant Contents
C/ C S
Transtig 220A
C/
D
C
Power
S
ource
Comet Professional Argon Regulator/Flowmeter
TIG Torch 26F with flex head
,
tri
gg
er switch & 8
p
in
,gg p
remote control connection
TIG Torch Accessories Kit

Electrode Holder with 5m Lead

Electrode
Holder
with
5m
Lead
Work Clamp with 5m Lead
Shielding Gas Hose Assembly (Quick Connect Type)
Shoulder Strap
Product Bag
Operating Manual
Power Source Part Number W1007220
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 13
Power
Source
Part
Number
W1007220

Transtig 220AC/DC – Spare Parts
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 14

Transtig 300AC/DC – Features
Features
415V Supply Input
TIG
(
GTAW
)
: 300A
@
30
%
Dut
y
C
y
cle
()@%yy
TIG (GTAW) Welding Current Range: 5 – 300A
Stick (GMAW): 200A @ 60% Duty Cycle
Stick (GMAW) Welding Current Range: 10 – 200A
Compliant to AS 60974.1
Integrated Voltage Reduction Device (VRD)
Fail to Safe Shutdown if VRD Malfunctions
Deadman Switch Feature Available
Enclosure Rated to IP23S
MMAW (Stick) and GTAW (TIG) Process Capabilities
AC/DC HF TIG, Lift TIG, Spot Welding, Pulse Weldin
g
2T and 4T Latch Operation
Digital Amperage/ Voltage Meter
Intelligent Fan Control

Intelligent
Fan
Control
Ideal for Welding a Wide Range of Aluminium, Stainless
& Mild Steels
3 Year Limited Warranty
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 15

Transtig 300AC/DC Power Source – Contents
Transtig 300AC/DC Power Source Contents
Transtig 300AC/DC Welding Inverter Power Source
Shi ldi G H A bl (Q i k C t T )

Shi
e
ldi
ng
G
as
H
ose
A
ssem
bl
y
(Q
u
i
c
k
C
onnec
t
T
ype
)
Operating Manual
Power Source Part Number W1007301
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 16

Transtig 300AC/DC – Spare Parts
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 17

TIG Torch W4014604 – Spare Parts
TIG Torch 26F with flex head, Trigger switch & 8 pin remote control connection
Note: TIG Torch W4014604 is rated for 200A DC@30% and 300A DC@14%
TIG TORCH SPARE PARTS
ITEM PART NUMBER DESCRIPTION
1 W7005900 Trigger Assembly for 26F Torch
2 W7005901 Handle assembly for 26F Torch
3
W7005902
Di 50 f 26F
Th
3
W7005902
Di
nse
50
mm
f
or
26F
T
orc
h
4 W7005903 Flex Head for 26F Torch
5 BGSAK2 Tig Accessory Kit
6
U0
A7
06900
Cab
l
e
Pl
ug
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 18
6
U0 06900
Cab e ug
7 BG57Y02/R Back Cap (Long)

Optional Accessories
OPTIONAL ACCESSORIES
PART NUMBER DESCRIPTION
646757 Lead Set 5m, 400A with 50mm² Dinse Connectors
646325 Lead Set 8m, 400A with 50mm² Dinse Connectors
646763 Electrode Holder with 8m Lead, Trigger Switch (Deadman Switch) and 50mm² Dinse Plug
W4014604
TIG
T h26F ithFl H d 4 L d Ti S it h dR t C t l d50
²Di Pl #
W4014604
TIG
T
orc
h
26F
w
ith
Fl
ex
H
ea
d
,
4
m
L
ea
d
,
T
r
i
gger
S
w
it
c
h
an
d
R
emo
t
e
C
on
t
ro
l
an
d
50
mm
²
Di
nse
Pl
ug
#
BGSAK2 TIG Torch Accessories Kit
301526 Comet Edge Argon Regulator/Flowmeter
W7004913
Shielding Gas Hose Assembly
W7004913
Shielding
Gas
Hose
Assembly
# TIG Torch 26F W4014604 is rated for 200A DC @ 30% and 300A DC @ 14%
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 19

Electrode Lead (Deadman Switch) 646763
ELECTRODE LEAD SPARE PARTS
ITEM PART NUMBER DESCRIPTION
1 W7006000 Rubber boot for electrode holder switch
2
W7006001
S itch for electrode holder
2
W7006001
S
w
itch
for
electrode
holder
3 W7006002 Dinse 50mm² for electrode holder
4 646142 400A electrode holder handle assembly
5 U0A706900 Cable
p
lu
g
8
p
in
CONFIDENTIAL AND PROPRIETARY December 17, 2013Slide 20
pg p