Vision & Control R-CLR-100x73-G523-SL User manual

999.994.744.10-en-1.0.1
© Vision & Control GmbH 2017
the easy way of machine vision
Installation and Operating Instructions
R-CLR-100x73-G523-SL
Coaxial LED ring light, vicolux® smart light

R-CLR-100x73-G523-SL
2 © Vision & Control GmbH 2017
170126_999.994.744.10-en-1.0.1
Copyright
Transmittal and reproduction of this document as well as utilization of its
contents and communication thereof to others without express authorization
are prohibited. Offenders will be liable for damages.
All rights created by patent grant or registration of a utility model or design
patent and the usage rights concerning copyright are reserved.
vicotar®, vicolux®, pictor®, vicosys® and vcwin® are trademarks of
Vision & Control GmbH.
The products and brand names of other manufacturers or suppliers are
mentioned for information only.
Validity
These operating instructions are valid for the following devices:
Publisher & distributor Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl, Germany
Telephone: [phone]
Telefax: [phone]
www.vision-control.com
Name of the document 999.994.744.10-en-1.0.1
Version: 1.0.1
Date of first issue 01.08.2016
Date Modified -
Device Order no.
R-CLR-100x73-G523-SL 1-33-011

R-CLR-100x73-G523-SL
Table of Contents
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TABLE OF CONTENTS
Table of Contents .......................................................................................... 3
1 About these Instructions ........................................................................... 4
2 Safety ....................................................................................................... 5
2.1 Representation of Warning Notices ............................................... 5
2.2 Safety Instructions ......................................................................... 6
2.3 Qualified Personnel ........................................................................ 6
3 Product Description .................................................................................. 7
3.1 Intended Use ................................................................................. 7
3.2 Foreseeable Misuse ....................................................................... 8
3.3 Labelling of the Device ................................................................... 8
3.4 Display and Operating Elements ................................................... 9
3.5 Structure of the Device ................................................................ 10
3.6 Dimensional Drawing ................................................................... 11
4 Packaging and Transportation ............................................................... 12
5 Installation and Mounting ....................................................................... 13
5.1 Mounting the Device .................................................................... 14
5.2 Mounting the Accessories ............................................................ 15
5.2.1 Lens Adapter ..................................................................... 15
5.2.2 Mounting the Optical Accessories ..................................... 16
6 Operation ............................................................................................... 17
6.1 Connecting the Device ................................................................. 17
6.2 Commissioning ............................................................................ 18
6.3 Operating Modes ......................................................................... 19
7 Maintenance and Technical Support ...................................................... 20
7.1 Maintenance ................................................................................ 20
7.2 Technical Support ........................................................................ 20
8 Technical Data ....................................................................................... 21
8.1 General Parameters ..................................................................... 21
8.2 Electrical Parameters ................................................................... 22
8.3 Radiation Parameters .................................................................. 23
8.4 Ambient Conditions ...................................................................... 23
8.5 Accessories .................................................................................. 25
9 Disposal ................................................................................................. 26
10 Declaration of Conformity ....................................................................... 27
11 List of Changes ...................................................................................... 28
12 Notes ...................................................................................................... 29

R-CLR-100x73-G523-SL
About these Instructions
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1 ABOUT THESE INSTRUCTIONS
These instructions contain important information required to operate the
device safely, appropriately and economically. These instructions must be
read completely and carefully in order to avoid hazards and the need for
repairs, and to reduce downtimes and lengthen the service life of the device.
The instructions must always be present at the operation site.
The installation and operating instructions are part of the device, and must be
followed. Furthermore, the local work protection, accident prevention, envi-
ronmental protection and general safety regulations apply at the at the opera-
tion site of the device.

R-CLR-100x73-G523-SL
Safety
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2SAFETY
2.1 Representation of Warning Notices
Warning instructions appear at the relevant places in the document to warn of
impending hazards. Each warning instruction is introduced by a key word and
colour highlighted. The key word indicates the degree of danger.
" WARNING
Indicates a potentially dangerous situation. If this situation is not avoided,
fatality or very serious injuries may be caused.
" CAUTION
Indicates a potentially dangerous situation. If this situation is not avoided,
minor or moderate injuries may be caused.
NOTICE
Refers to a situation that may cause property damage or damage to the
environment.

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Safety
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2.2 Safety Instructions
Safety instructions warn of general hazards. Knowledge of the basic safety
instructions is the basic prerequisite for the safe handling and fault-free
operation of the device.
• It is forbidden to modify the device in any way without prior consultation
with and the agreement of the manufacturer.
• Accessible parts may be electrically live as a result of a defect or incorrect
installation.
Work on the electrical system may only be performed by qualified electri-
cians or under the instruction and supervision of qualified electricians.
Never work on the device when it is powered up!
Before starting work on the device, disconnect it from the operating
voltage.
• Never remove stickers or labels from the product! All labels must be kept
in clearly legible condition at all times!
• Only operate the device for its intended purpose, and when it is in a fully-
functional, undamaged condition.
• When operating the device together with other devices, systems or other
accessories, their operating instructions must also be observed!
2.3 Qualified Personnel
On account of their training and experience, qualified personnel are capable
of recognizing the risks involved with handling the this device, and avoiding
possible hazards.
Only those persons may work on or with this device who are qualified for their
particular task, and who have read and understood the safety and warning
instructions in this document.

R-CLR-100x73-G523-SL
Product Description
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3 PRODUCT DESCRIPTION
vicolux® smart light
vicolux® smart light is a new type of lighting technology, with which
Vision & Control GmbH has revolutionized industrial image processing.
vicolux® smart light technology does much more than the traditional
approach, in which a lighting controller only adjusts the brightness of a
lighting unit.
By continuously recording and evaluating sensor data from the lighting unit,
the vicolux®smart light lighting controller optimally adjusts the lighting to the
conditions, and provides a constant light.
3.1 Intended Use
The device is intended for use solely as an internal lighting element for
machine vision in the field of automation technology. The device may only be
used in enclosed areas.
Safe, trouble-free operation of this device is conditional upon its proper trans-
port and storage, mounting, installation, commissioning, operation and main-
tenance. The permissible environmental conditions must be maintained.
Limitation of liability
The manufacturer shall not be held liable for any damage that occurs as a
result of:
• Use for any purpose, other than intended
• Non-compliance with this guide
• Opening the device and unauthorised modifications to the device
• Use of unskilled/untrained personnel
• Operating the device if it is not in its original, standard, technical condition
• Using unauthorised and incompatible accessory components.

R-CLR-100x73-G523-SL
Product Description
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3.2 Foreseeable Misuse
Dangers may arise from the device if it is used improperly or for other than its
intended purpose.
The device is not designed for use in potentially explosive atmospheres.
They include the EU directives 1999/92/EC (ATEX 137) and 2014/34/EU
(ATEX 95), but are not limited to them.
3.3 Labelling of the Device
Product Name
Designation Description
R Ring light
CLR Transparent cover of LEDs
100x73 Dimension of luminous field: Ø 100 mm
Dimension of through view: Ø 73 mm
G523 Green, peak wavelength: 523 nm
SL vicolux® smart light

R-CLR-100x73-G523-SL
Product Description
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Rating plate
Figure 1: Rating plate
3.4 Display and Operating Elements
The device does not have any display or operating elements.
1 Rating plate with product name, serial number and
CE mark
1

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Product Description
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3.5 Structure of the Device
Figure 2: Structure of the device
1 Luminous field
2 Housing
3 4-pin M8 plug
4 3 x M2.5 threaded pins
5 External thread for mounting the accessories
1
2
3
4
5

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Product Description
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3.6 Dimensional Drawing
Figure 3: Dimensional drawing (all dimensions in mm)
luminous field =
I/O-diameter
P72.8H7depth3.5
P
71.5H7
5
Ø
150
3
7
12.6
P
73
Ø100
3× M2.5 grub screw
to clamp adapter ring
M8 connector
4× M3 depth 4.5
M103x0.5
(for attachment ring)
P103.35 h6
43
11
84
25

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Packaging and Transportation
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4 PACKAGING AND TRANSPORTATION
The device is suitably packed for the expected transport conditions. Only
environmentally friendly materials are used for the packaging.
The fixing packaging is intended to protect the device against transport and
other damage until it is installed. Therefore do not destroy the packaging, and
do not unpack the device until shortly before it is installed.
The special folding mechanism ensures that the stretch film securely fixes the
product onto the corrugated board format. This ensures that slipping can be
avoided.
The device may only be transported in its original packaging or in other
suitable packaging. Adapters and mounted parts must be dismounted before
the device is transported.
The packaging materials must be disposed of in a way that does not harm the
environment, and in compliance with the currently valid legal stipulations and
the local regulations.
NOTICE
The ambient conditions specified in the data sheet must be observed
during storage and transport
(see chapter 8.4 “Ambient Conditions” on page 23).
• Do not expose the device to strong variations in temperature.
• After storage and transport, allow the device to adjust slowly to the
ambient temperature at the place of use.

R-CLR-100x73-G523-SL
Installation and Mounting
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5 INSTALLATION AND MOUNTING
NOTICE
Electronic components and modules are sensitive to electrostatic
discharges.
• Appropriate ESD protection measures must be taken before the device
is mounted.
• The device may only be connected when it is electrically dead.
NOTE
Variously coloured R-CLR-xxx-SL series ring lights can be combined to
form a round floodlight with a camera aperture.

R-CLR-100x73-G523-SL
Installation and Mounting
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5.1 Mounting the Device
To mount the device four M3 tapped holes (2) are located on the rear of the
device.
There are also three threaded pins (1) attached to the side for mounting
accessories.
A 1.5 mm-allen key is needed to mount the accessories (not part of the scope
of delivery).
Figure 4: Position of the mounting holes and threaded pins
1 3 x M2.5 threaded pins
to mount the adapter rings
2 4 x M3 threaded holes (on rear side)
Maximum screw-in depth: 4.5 mm
(exact position: see "Dimensional Drawing" on page 11)
Rückseite
2
1
2

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Installation and Mounting
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5.2 Mounting the Accessories
5.2.1 Lens Adapter
Figure 5: Installation by means of an adapter ring (general display)
1. According to whether the objective is endocentric or telecentric, screw an
appropriate adapter ring (1) (see chapter 8.5 "Accessories" on page 25)
into the filter thread of the lens barrel (2), or place it on the lens barrel (2)
and fixate it with threaded pins.
2. Mount the lighting unit (3) on the adapter ring (1).
3. Hand-tighten the three threaded pins (4) alternately a little at a time.
1 Adapter ring
2 Lens barrel
3 Lighting
4 M2.5 threaded pin (3 x, lateral)
142 34

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Installation and Mounting
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5.2.2 Mounting the Optical Accessories
Figure 6: Mounting the optical accessories
1. Place the optical head (1) on the lamp surface.
2. Mount the attachment ring (2) directly on the lighting unit.
3. Tighten the attachment ring hand tight.
1 Optical head
2 Attachment ring
1 2

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Operation
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6 OPERATION
6.1 Connecting the Device
Connect the device according to the pin assignment.
Figure 7: Pin assignments/Connection diagram
NOTICE
• Operate the device only using suitable power sources
(LED or flash controllers).
Observe the admissible parameters
(see chapter 8 “Technical Data” on page 21).
• The device is protected against polarity inversion and overheating
(protection against overheating is only guaranteed in combination with
a vicolux® smart light lighting controller).
• Comply with the safety regulations for the operation of electrical instal-
lations and devices.
Pin assignments Connection diagram
24
3
1
LED
LED
BN
1
WH
2
BK
4
BU
3
BD
BG
+ I
- I

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Operation
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1) Only use with vicolux® smart light lighting controllers.
6.2 Commissioning
Personal injuries caused by flicker, dazzle or radiation
Pin Wire colour Signal Description
1BN + ILED LED anode, positive current input
2WH BD
Data-Channel for
vicolux® smart light lighting 1)
3BU - ILED LED cathode, negative current input
4BK BG
Data-Channel for
vicolux® smart light lighting 1)
" CAUTION
Flicker, dazzling and stroboscopic effects can cause
psychological disturbances, such as headache, a
feeling of unease or tiredness.
Dazzle hazard
• The strong dazzling effect can cause temporarily
impaired vision, that can lead to irritation,
impairment of vision or accidents. Wear
protective goggles!

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Operation
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Danger of burns due to hot surface
6.3 Operating Modes
Continuous mode
The device will be continuously operated using LED current permissible in
continuous mode. Do not exceed the maximum permissible value of continu-
ous current (see chapter 8.2 “Electrical Parameters” on page 22).
Flash mode
The device will be operated using current pulses permissible in flash mode.
Do not exceed the maximum permissible parameters in the flash mode
(see chapter 8.2 “Electrical Parameters” on page 22).
" CAUTION
The housing of the device can reach temperatures
exceeding 55 °C during operation.
• Do not touch the device during operation.
• Allow the device to cool before touching it.

R-CLR-100x73-G523-SL
Maintenance and Technical Support
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7 MAINTENANCE AND TECHNICAL SUPPORT
7.1 Maintenance
The device is maintenance-free. Depending on the operating environment,
soiling may have to be cleaned off the device in order to generate the
maximum intensity of illumination and homogeneity. The device may only be
cleaned when it is electrically dead.
Cleaning the outer face
• Clean the outer surface with a damp cloth.
• Remove heavy contamination with a cleanser approved for anodised
aluminium. In doing so, follow the instructions for using the cleanser.
• Cleansers must not be applied directly to the housing, the housing must
not be immersed in the cleanser.
Cleaning the luminous field
• Clean the luminous field only with clean compressed air.
Do not use cleaning agents which contain solvents.
7.2 Technical Support
Please contact your local sales partner or our Technical Support if you have
any questions concerning the device and the matching accessories.
Vision & Control GmbH
Mittelbergstraße 16
98527 Suhl
Germany
Telephone: [phone]
Telefax: [phone]
Email: supp[email protected]
www.vision-control.com